ORION® Gas Endpoints Integral Endpoint for Sensus® Residential Gas Meters IMPORTANT: This manual contains important warnings and information. READ AND KEEP FOR REFERENCE. ORI-I-57 (4-11) 62014-098 Rev.
ORION® Integral Endpoint for Sensus® Residential Gas Meters Page ii (4-11)
Installation Data Contents DISCLAIMER................................................................................................................................................5 QUESTIONS OR SERVICE ASSISTANCE......................................................................................................5 PRODUCT IDENTIFICATION........................................................................................................................5 SCOPE OF MANUAL..................................
ORION® Integral Endpoint for Sensus® Residential Gas Meters Page iv (4-11)
Installation Data DISCLAIMER The user/purchaser is expected to read and understand the information provided in this manual, follow any listed safety precautions and instructions and keep this manual with the equipment for future reference. Misuse, mishandling and/or inadequate maintenance may impair performance and/or compromise safety. QUESTIONS OR SERVICE ASSISTANCE If you have questions regarding the product or this document contact: Badger Meter, Inc. P.O.
ORION® Integral Endpoint for Sensus® Residential Gas Meters LICENSE REQUIREMENTS This device complies with Part 15 of FCC Rules. Operation of this device is subject to the following conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Installation Data SENSUS, INVENSYS, ROCKWELL AND EQUIMETER GAS METERS Drive Dial: 1 cubic foot per revolution (24-tooth gear) uses ORION for Sensus Integral for 1 Cu. Ft. drive (24-tooth gear). Drive Dial: 2 cubic foot per revolution (11-tooth gear) uses ORION for Sensus Integral for 2 Cu. Ft. drive (11-tooth gear). Meter and Indexes Before Installation of New ORION Endpoint 2 FT³ Odometer Style Index 1 FT³ Odometer Style Index 2 FT³ Dial Index INDEX REMOVAL FROM A SENSUS GAS METER 1.
ORION® Integral Endpoint for Sensus® Residential Gas Meters 3. Use a small screwdriver to remove the index. Discard the two (2) screws. 4. Completely remove and discard the old gasket. Shown below are Sensus gas meters with the index and gasket removed. Also shown is the gearing for the 2 FT³ and 1 FT³ meters. 2 FT³ 1 FT³ Meter Meter Use a putty knife to clean the meter surface of all gasket remnants that might limit the effectiveness of the new gasket.
Installation Data ASSEMBLE THE ORION ENDPOINT AND SENSUS INDEX This section explains gasket attachment, should it be necessary, and endpoint and index assembly. ORION Installation Kit for Sensus Meters Endpoint Gasket 4 Screws 10-24 X 1" 11-Tooth Gear for 2 FT³ Trans. Endpoints 24-Tooth Gear for 1 FT³ Trans.
ORION® Integral Endpoint for Sensus® Residential Gas Meters Gasket Attachment The gaskets should be attached to the endpoint at the factory. If the gaskets are not attached: 1. Place the endpoint gasket on the back of the endpoint. • Place the two slots through the guide pins. • Place the gasket so the rounded part goes under the endpoint rear drive gear. Gasket Slots through Guide Pins Rounded Part of Gasket under Endpoint Gear 2. Place the lens gasket on the other side of the endpoint.
Installation Data Place The Index Onto The Endpoint Use care when handling the endpoint and index to insure the endpoint drive pawls and the mating index drive gear are not subjected to any physical abuse. Abuse may cause the spindles to become bent, misaligned or otherwise inoperative. When attaching an index to an ORION endpoint, make certain the index mounts securely to the endpoint. The front and rear drive gears must mate without causing any binding or potential for disengagement. 1.
ORION® Integral Endpoint for Sensus® Residential Gas Meters PLACE THE ENDPOINT AND INDEX ON A SENSUS GAS METER 1. Verify that the rear endpoint gasket does not interfere with the endpoint gear. Endpoint Gear Endpoint Gasket 2. Align the rear endpoint gear and the 11- or 24-tooth gas meter gear.
Installation Data 3. Place the four (4) 10 X 24 X 1" screws through the endpoint holes and into the gas meter. • Tighten the screws to about 15 inch-pounds. • Test the 2 FT³ or 1 FT³ dial. It should wiggle just a little. Place the Lens Over the Endpoint and Index 1. Verify the lens gasket is set properly. Lens Gasket 2. Place the lens on the gas meter with the endpoint IR Port in the upper left hand corner. Endpoint IR Port 3. (4-11) Secure the lens with the four (4) 8 X ½" screws.
ORION® Integral Endpoint for Sensus® Residential Gas Meters PROGRAM THE ENDPOINT AND INDEX Badger Meter uses a handheld programmer/data collector system to process and display screens. Trimble Ranger and IR Read Head and Cable Please reference the Programming Guide for ORION gas endpoints and the manual for the handheld system, ORI-IOM-52 Trimble Ranger Installation and Operation Manual.
Installation Data INSERT TAMPER PLUGS After programming the endpoint is complete and for security purposes, insert the four (4) red tamper plugs (supplied) into the screw holes and push them in until flush. Tamper Plug INSTALLATION COMPLETE Installation of ORION for Sensus residential gas meter with dial or odometer index is now complete.
ORION is a registered trademark of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Copyright 2011, Badger Meter, Inc. All rights reserved. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists. Badger Meter | P.O.
