MR Flow Transmitter RUN Flow Transmitter 3500 PSI/241 BARS MAX OIL XMT-UM-00498-EN-02 (November 2013) User Manual
MR Flow Transmitter Page ii November 2013
User Manual CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Unpacking and Inspection . .
MR Flow Transmitter API Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Water-Based Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Water . . . . . . . . . . . . .
User Manual INTRODUCTION The MR flow transmitter is a state-of-the-art, microprocessor based variable area flow meter.
MR Flow Transmitter INSTALLATION THIS PRODUCT SHOULD BE INSTALLED AND SERVICED BY TECHNICALLY QUALIFIED PERSONNEL TRAINED IN MAINTAINING INDUSTRIAL CLASS FLOW INSTRUMENTATION AND PROCESSING EQUIPMENT. READ INSTRUCTIONS THOROUGHLY BEFORE INSTALLING THE UNIT. IF YOU HAVE ANY QUESTIONS REGARDING PRODUCT INSTALLATION OR MAINTENANCE, CALL YOUR LOCAL SUPPLIER FOR MORE INFORMATION. DISCONNECT ELECTRICAL POWER BEFORE OPENING WIRING ENCLOSURE.
User Manual Installation Recommendations The transmitter is a simple device to install. However, the following measures are recommended for reliable, troublefree operation: • Align pipe accurately. Piping should be accurately aligned and of correct length. The high pressure body of the transmitter can withstand shock and flow/pressure pulsation.
MR Flow Transmitter THE FLOW TRANSMITTER IS DESIGNED TO OPERATE ONLY ONE OF ITS THREE OUTPUTS AT A TIME (0…5V DC OR 0…10V DC OR 4…20 MA). CONNECTING MULTIPLE OUTPUTS SIMULTANEOUSLY WILL RESULT IN INACCURATE OUTPUT SIGNAL LEVELS. Schematics The transmitter can be wired in various configurations to allow interface with many different types of data collection and control instrumentation. Schematics 1 & 2 (Figure 3) represent typical wiring for a target powered by either AC power or DC supply.
User Manual External DC Sensor Excitation Black Green 2 3 4 1 4-20 mA Input Red White Example: Chart Recorder Schematic 1: 4…20 mA connection using targets power supply. Sensor Excitation 2 3 4 1 Black 0-5 VDC Input Green 0-10 VDC Input Red Ground White Example: Chart Recorder Schematic 2: 0…5 Vdc or 0…10 Vdc connection using targets power supply. Black Green 2 3 4 1 Red Excitation Voltage Fuse: 0.
MR Flow Transmitter 3 er i t t AX sm S M R an Tr 1 BA ow 4 F l SI/2 OIL 0P 50 itte nsm Tr a0-MR w l o -00 W F 00A H6 del 0 Mo 7850 .: 2 S.N : 041 te Da r FLO Flow Direction Arrow Flow Inlet Port Figure 4: Flow direction arrow Installing the Transmitter 1. 2. 3. 4. 5. Disconnect the electrical power from the target system before making or changing any transmitter connections. Use 0.05 A fast-acting fuse if non-current limited power sources are used.
User Manual 35 r it te AX sm M RS an Tr BA ow 41 IL I/2 O Fl PS 00 Fl ow sm R Tr an 0-M 00 00AH6 del 0 Mo 7850 .: S.N 0412 te: Da it te r FLOW Place wrench on transmitter flats on the same side plumbing is being tightened r 35 it te AX sm M RS an Tr BA ow 41 IL I/2 O Fl PS 00 Fl ow sm R Tr an 0-M 00 00AH6 del 0 Mo 7850 .: S.
MR Flow Transmitter OPERATION Operating the Meter The monitor has two modes of operation, referred to as RUN mode and PROGRAM mode as indicated on the display screen readout. Normal operation will be in the run mode. To access the program mode, press MENU until the first programming screen DISPLAY appears. NNOTE: PROGRAM appears on left side of display. After programming the meter, a password may be entered to prevent unauthorized access to programming.
User Manual MENU Enters and exits programming mode. Press MENU once to change to programming mode. The mode indicator on the display will change from RUN to PROGRAM. Press to scroll through the configuration choices in a bottom-to-top order. For numeric setup, this button increments numeric values. Use to scroll through the configuration choices in a top-to-bottom order. For numeric setup, this button moves the active digit to the right.
MR Flow Transmitter Numeric Value Entry Procedure NNOTE: If you are already in PROGRAM mode and the desired selection is displayed, proceed to step 3 below. If you are in PROGRAM mode and the desired selection is not displayed, press or and repeat pressing until the desired selection appears. Proceed to step 3. 1. Press MENU. PROGRAM appears in the lower left-hand corner and DISPLAY appears. 2. Press or to move to the desired selection.
User Manual Full Flow Rate The full flow rate is used to span the meter. Its displayed name is FULL FLOW and is viewed or changed using the Numeric Value Entry Procedure. Zero Capture The zero position of the meter cone must be set when installing the meter. To capture the zero calibration position, press ENTER at the ZERO CAP prompt. NO will display. Press either arrow key to change to YES, then press ENTER to capture zero.
MR Flow Transmitter Password Password protection prevents unauthorized users from changing programming information. Initially the password is set to all zeros. Its displayed name is PASSWORD and is viewed or changed using the Numeric Value Entry Procedure. Restore Defaults This feature allows you to restore factory calibration data. Its displayed name is RES DFLT. To restore factory calibration data, select YES, then press ENTER.
User Manual MAINTENANCE BEFORE ATTEMPTING TO REMOVE THE TRANSMITTER FROM THE LINE, CHECK THE SYSTEM TO CONFIRM THAT LINE PRESSURE HAS BEEN REDUCED TO ZERO PSI. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND/OR DAMAGE TO THE EQUIPMENT. DISCONNECT ELECTRICAL POWER BEFORE REMOVING METER COVER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND/OR DAMAGE TO THE EQUIPMENT. Cartridge Cleaning 1. Disconnect the transmitter cable.
MR Flow Transmitter TROUBLESHOOTING No LCD Display • For 4…20 mA operation, check for current flow in the loop. • Check polarity of the current loop connections for proper orientation. • For 0…5V or 0…10V operation, check for proper voltage being supplied to the unit. • Check polarity of the supply voltage.
User Manual APPLICATION INFORMATION, LIQUID Viscosity Effect (SUS/cSt) The design uses a precision machined, sharp- edged orifice and biasing calibration spring that assures operating stability and accuracy over the wide viscosity range common to many fluids. Generally, high flow models of each meter size provide good accuracy over a viscosity range of 40…500 SUS (4.2…109 cSt). Density Effect (specific gravity) Any fluid density change from stated standards has a proportional effect on meter accuracy.
MR Flow Transmitter f2 = 460 + ° F 530 f2 = 273 + °C 293 Table 3–Specific Gravity Correction Factor (f3) f3 = Sp.Gr . Table 2: Conversion factors NNOTE: Table 2 is included to show the correction algorithms include in the program to perform pressure, temperature, and specific gravity corrections. When configuring the MR flow transmitter, enter the actual operating pressure, temperature, and specific gravity values, not the correction factors.
User Manual LIQUIDS Specific Gravity Oil Water Aluminum Brass T16 SST T303 SST Viton® EPR Polycarbonate Nylon Pyrex® Correction Factor Acetic Acid (Air Free) 1.06 0.909 0.971 C N R R R R C N R Acetone 0.79 1.053 1.125 R R R R N R N R R Alcohol Butyl (Butanol) 0.83 1.027 1.098 C C R R C R R R R Alcohol Ethyl (Ethanol) 0.83 1.027 1.098 C C R R C R R N R Ammonia 0.89 0.992 1.060 R C R R N R N C R Benzine 0.69 1.127 1.
MR Flow Transmitter Aluminum Brass T16 SST T303 SST Viton® EPR Polycarbonate Nylon Pyrex® LIQUIDS Air 1.0 1.000 R R R R R R R R R Argon (A) 1.38 1.175 R R R R R R R R R Carbon Dioxide (CO2) 1.53 1.237 R R R R R R R R R Freon 11 (CCI3F) 4.92 2.218 R R R R R R R R R Freon 12 (CCI2F) 4.26 2.060 R R R R R R R R R Helium (HE) 0.14 0.374 R R R R R R R R R Hydrogen (H2) 0.07 0.265 R R R R R R R R R Natural Gas 0.60 0.
User Manual A Nominal Port Size B Length in. (mm) C Length in. (mm) D Length in. (mm) E Width in. (mm) F Width in. (mm) G Width in. (mm) H Width in. (mm) I Depth in. (mm) J Offset in. (mm) K Hole Dia. in. (mm) 1/4 (SAE 6) 6.60 (168) 5.27 (134) 6.41 (163) 6.00 (152) 3.23 (82) 3.00 (76) 4.20 (107) 2.94 (75) 1.51 (38) 0.31 (8) 1/2 (SAE 10) 6.60 (168) 5.27 (134) 6.41 (163) 6.00 (152) 3.23 (82) 3.00 (76) 4.20 (107) 2.94 (75) 1.51 (38) 0.31 (8) 3/4 (SAE 12) 7.20 (183) 5.
MR Flow Transmitter Materials All Meters Common Parts 2024 – T351 Anodized aluminum body, piston and cone C360 Brass body, piston and cone T303 Stainless body, 2024 – T351 Anodized aluminum piston and con (Oil, PE WBF, & Air meters) T303 Stainless body, C360 Brass piston and con (Water meters) T316 Stainless body, piston and cone Petroleum (Oil) Common Parts Spider Plate Retaining Ring Spring Retaining Spring Fasteners Internal Magnet Pressure Seals Enclosure Seal Lens T316 SS SAE 1070/1090 Carbon Stee
User Manual High Cycle Applications: Pressure Fatigue Rating Per NFPA/T2.6.1 R1 - 1991, C/90, the method of verifying rated fatigue pressure (or establishing the rated burst pressure, or both) of the pressure containing envelope conforms to NFPA/T2.6.1 R1, Fluid power systems and products – Method for verifying the fatigue and establishing the burst pressure ratings of the pressure containing envelope of a metal fluid power component.
Page 26 Press and HOLD MENU button until “PROGRAM” appears. ADVANCED FUNCTION Seconds Minutes Hours Days Rate Time Unit RATE INT Gallons Liters Million Gallons Ft³ Meters³ Million Liters Acre Feet Oil Barrel Liquor Barrel Mass Pounds Kilograms Rate Unit / Time RATE UNT Rate Total Both Test Display Options DISPLAY Setting SETTING NAME START Numeric Entry Full Flow Rate FULLFLOW E-2 = × 0.01 (÷100) E-1 = × 0.
November 2013 Press and HOLD MENU button until “PROGRAM” appears. ADVANCED FUNCTION Seconds Minutes Hours Days Rate Time Unit RATE INT Gallons Liters Million Gallons Ft³ Meters³ Million Liters Acre Feet Oil Barrel Liquor Barrel Mass Pounds Kilograms Rate Unit / Time RATE UNT Rate Total Both Test Display Options DISPLAY Setting SETTING NAME START Totalizer Unit TOTL UNT Numeric Entry FULLFLOW Full Flow Rate E-2 = × 0.01 (÷100) E-1 = × 0.
Page 28 Press and HOLD MENU button until “PROGRAM” appears. ADVANCED FUNCTION Seconds Minutes Hours Days Rate Time Unit RATE INT Gallons Liters Million Gallons Ft³ Meters³ Million Liters Acre Feet Oil Barrel Liquor Barrel Mass Pounds Kilograms Rate Unit / Time RATE UNT Rate Total Both Test Display Options DISPLAY Setting SETTING NAME START No Yes Zero Capture ZERO CAP Numeric Entry FULLFLOW Full Flow Rate E-2 = × 0.01 (÷100) E-1 = × 0.
User Manual FLOW VS PRESSURE DROP Petroleum Fluids .10-1.0 .02-.20 .05-.50 1-10 0.5-5.0 0.1-1.0 0.2-2.0 FLOW, GPM 3-30 0 10-200 3/4"/1" Reverse Flow 1-15 1-10 0.5-5.0 0.2-2.0 0 10 20-300 1-1/4"/1-1/2" Reverse Flow 3-30 2-20 0.5-5.0 1-10 FLOW, GPM PRESSURE DROP, PSI 4-40 PRESSURE DROP, PSI PRESSURE DROP, PSI 5 FLOW, GPM 0.2-2.0 FLOW, GPM 10 PRESSURE DROP, PSI PRESSURE DROP, PSI 10-75 5-50 1-10 0.1-1.0 2-20 3.0" FLOW, GPM 0.5-5.
MR Flow Transmitter Phosphate Ester 0.20-2.0 1/4" 1/2" 1-15 .02-.20 .05-.50 4 2 0 0.0 1-10 0.5-5.0 2 0 0.5 FLOW, GPM 5-50 PRESSURE DROP, PSI PRESSURE DROP, PSI 3-30 0.5-5.0 6 2-20 4 1-10 0.2-2.0 2 1-15 10-75 5-50 3-30 0 1 2 3 4 5 PRESSURE DROP, PSI PRESSURE DROP, PSI 3/4"/1" Reverse Flow 2-20 0.5-5.0 1-10 1-1/4"/1-1/2" Reverse Flow 4-40 3-30 0.2-2.0 FLOW, GPM Page 30 FLOW, GPM 0.5-5.0 0.1-1.0 2 2.5 10-100 FLOW, GPM 0.2-2.
User Manual API Oil 1/2" .20-2.0 PRESSURE DROP, PSI PRESSURE DROP, PSI 1/4" .10-1.0 0.5-5.0 0.2-2.
MR Flow Transmitter Water-Based Fluids 1/2" PRESSURE DROP, PSI PRESSURE DROP, PSI 0.2-2.0 .05-.50 1-10 0.5-5.0 0.1-1.0 0.2-2.0 10-100 10-75 5-50 3-30 1-1/4"/1-1/2" Reverse Flow 4-40 PRESSURE DROP, PSI PRESSURE DROP, PSI Page 32 0.2-2.0 FLOW, GPM 3-30 2-20 0.5-5.0 0.2-2.0 FLOW, GPM 1-10 20-275 3/4"/1" Reverse Flow 1-15 0.5-5.0 2-20 PRESSURE DROP, PSI PRESSURE DROP, PSI 10-150 0.1-1.0 3-30 20-180 FLOW, GPM 0.2-2.
User Manual Water 1/2" 0.2-2.0 .05-.50 3/4" / 1" 1-15 PRESSURE DROP, PSI .20-2.0 .10 -1.0 PRESSURE DROP, PSI PRESSURE DROP, PSI 1/4" 1-10 0.5-5.0 0.1-1.0 0.2-2.0 4-40 3-30 2-20 10-75 5-50 3-30 15-150 3" PRESSURE DROP, PSI PRESSURE DROP, PSI 10-100 1-10 FLOW, GPM 1-1/4"/ 1-1/2" 10-150 0.5-5.0 0.2-2.0 FLOW, GPM FLOW, GPM 5-50 10-100 5-50 FLOW, GPM FLOW, GPM Caustic and Corrosive Liquids 1/2" .20-2.0 .10 -1.0 PRESSURE DROP, PSI PRESSURE DROP, PSI 1/4" 1-15 1-10 0.5-5.0 0.
MR Flow Transmitter Air/Compressed Gases 20 20 PRESSURE DROP, PSI 1-10 10 5 0.
User Manual INTENTIONAL BLANK PAGE November 2013 Page 35
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