Owner manual

ManualsBrandsBadger Meter ManualsAccessories for water7500 Series Mag Meter

BadgerMeter,Inc.

Installation &

Operation Manual

IOM-081-02

Part No. 53400-081

3-09

the liquid. The electronic converter measures this voltage,

processes the signal, and provides two digital pulse out-

puts, scalable to the desired volumetric value. These digital

pulse outputs can be connected to a batch controller, a

totalizer display unit for monitoring purposes, or to both

devices simultaneously. Magnetoflow

7500S operation is

not affected by suspended solids in the liquid. Variations of

liquid temperature, viscosity or density have no influence in

its principle of operation. A set of convenient, field proven

pulse scaler rotary switches are provided for easy and

straight-forward batch accuracy compensation.

This manual contains information concerning the installa-

tion, operation and maintenance of Badger's Magnetoflow

7500S Sanitary Mag Flowmeters. To ensure proper perfor-

mance of the meters covered, the instructions given in this

manual should be thoroughly understood. Retain the manual

in a readily accessible location for future reference.

DESCRIPTION AND OPERATION

Badger's 7500S Mag meters are intended for use in fluid

metering applications for process batching where approved

sanitary equipment is required.

The 7500S Mag meter is a stainless steel flow tube with an

internal isolating lining. Two electromagnetic coils are lo-

cated outside the flow tube, diametrically opposed to each

other and protected by a stainless steel housing. Two

electrodes, inserted into the flow tube, are positioned "flush"

with the internal diameter of the tube and perpendicular to

the coils. The coils are energized by a pulsed DC voltage

provided by the electronic converter, and a magnetic field is

generated across the flow tube section. According to

Faraday's law, when conductive liquid flows through this

magnetic field of the meter, a voltage is generated in the

liquid. This voltage is directly proportional to the liquid flow

velocity, and therefore to the actual volumetric flow rate of

SCOPE OF THIS MANUAL

Coil

DC supply

Electrode

Flow

Liner

Magnetoflow

Mag Meter

Model 7500S - Sanitary Meter

Summary of content (8 pages)

PAGE 1
Magnetoflow® Mag Meter Model 7500S - Sanitary Meter Installation & Operation Manual SCOPE OF THIS MANUAL This manual contains information concerning the installation, operation and maintenance of Badger's Magnetoflow® 7500S Sanitary Mag Flowmeters. To ensure proper performance of the meters covered, the instructions given in this manual should be thoroughly understood. Retain the manual in a readily accessible location for future reference.
PAGE 2
UNPACKING AND INSPECTION The model 7500S meter is designed to measure flow in one direction only. Carefully observe the "forward flow" label attached to the meter body and install the meter accordingly. To avoid damage in transit, Badger meters are shipped to the customer in a special shipping container. Upon receipt of the meter, perform the following unpacking and inspection procedures. If damage to the shipping container is evident, be present when the meter is unpacked.
PAGE 3
PIPING CONFIGURATION UPSTREAM DOWN STREAM PIPE REDUCERS NO REQUIREMENT 3D 2D ELBOW ELBOW TEE TEE GATE VALVE (FULLY OPENED) ANY VALVE BALL VALVE NO PUMPS GLOBE VALVE 5-7 D NEEDLE VALVE CHECK VALVE PUMP STRAIGHT PIPE RUN (ANY POSITION) PARTIALLY FULL PIPE SITUATIONS Magnetoflow® meters are designed to operate in closed, full pipes.
PAGE 4
ELECTRICAL CONNECTIONS The Magnetoflow® 7500S electronic converter is enclosed in a water tight (NEMA 4X) stainless steel enclosure. A pair of 1/2" NPT water-tight cord grips is provided for the electrical connections. To access the electrical connection, remove the cover of the amplifier by loosening the four (4) mounting screws. For all wiring, use 18 or 20 Awg wire. Do not remove these cord grips unless you replace them with water-tight conduit adapters or similar connectors.
PAGE 5
WIRING TO PC100 CONTROLLER For connection of the open collector scaled pulse output from the Model 7500S to the PC 100 Controller, follow the diagram below: Open Collector Transistor Output Common DC-Switched T2 T1 PC100 Controller WIRING TO ER-8 TOTALIZER / RATE INDICATOR Open Collector Transistor Output Common DC-Switched T2 T1 1. 2. 3. 4. 5. 6. 7. 8. Wiring Terminals (ER-8) 4 5 3 6 2 7 1 8 DC Common Count Input - NPN Signal 280 Hz. or Dry Contact 95 Hz.
PAGE 6
CALIBRATION The Model 7500S is provided tested and calibrated with a test configuration included with each meter when shipped. If recalibration of your system accuracy may be required, the Model 7500S provides a feature, using (4) rotary switches, that permits a simple recalibration procedure. (see below) RECALIBRATION PROCEDURE If it is necessary to recalibrate the meter, this can be done by changing the Scale Factor which is set on the four (4) rotary switches located in the upper left hand corner.
PAGE 7
500S MAG METER STANDARD SWITCH SETTINGS ½" Meter (1-30 gpm) Pre Selection Factor Jumper Position 1 Pulse Per Gallon 1500 D 10 Pulse Per Gallon 1500 D 100 Pulse Per Gallon 0150 D 500 Pulse Per Gallon 0030 D 1 Pulse Per Liter 3965 D 1 Pulse Per Gallon 6000 D 10 Pulse Per Gallon 0600 D 100 Pulse Per Gallon 0060 D 500 Pulse Per Gallon 0012 D 1 Pulse Per Liter 1585 D 1 Pulse Per Gallon 0750 C 10 Pulse Per Gallon 0075 C 1 Pulse Per Liter 0075 C 1 Pulse Per Gallon 0380
PAGE 8
Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding bid obligation exists. www.badgermeter.com Copyright © Badger Meter, Inc. 2009. All rights reserved. BadgerMeter,Inc. ® P.O. Box 245036, Milwaukee, WI 53224-9536 Telephone: (414) 355-0400 / (800) 456-5023 Fax: (414) 355-7499 / (866) 613-9305 www.badgermeter.