PENINSULA WOODEN PLAY SET MODEL: #65415 Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 1-800-856-4445 •• •• •• •• Owner's Manual Frequently Asked Questions Assembly Instructions Warranty Information Register your new swing set on-line @ www.swingsetsonline.com (you will also find any updates on assembly instructions and information to order replacement parts) Features the fastening system. Save this assembly manual for future reference in the event that you need to order replacement parts.
STOP PARE Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.swingsetsonline.com ¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA! La tienda donde realizó la compra no almacena piezas de este producto.
Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation. 2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing material washing away during heavy rains. 3.
Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth 6" (152mm) 9" (228mm) 12" (304mm) to 9" (228mm) Wood Chips 7' (2.13m) 10' (3.05m) 11' (3.35m) 10' (3.05m) Double-Shredded bark mulch 6' (1.83m) 10' (3.05m) 11' (3.35m) 7' (2.13m) Engineered Wood Fibers 6' (1.83m) 7' (2.13m) >12' (3.66m) 6' (1.83m) Fine Sand 5' (1.52m) 5' (1.
Owner’s Manual Play Set 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it. 19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard. 20. Instruct children to never wrap their legs around swing chain. 21.
Owner’s Manual Play Set Additional Maintenance: • Check the swing beam and hardware every two weeks due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season. • Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sand may be necessary to maintain a safe playing environment.
Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY 9 HANDBOOK X3.
Play Set Assembly Manual FAQs: 1. Does the area for the playset need to be level? Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground. 2. What size area is recommended for the playset? Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety. 3.
Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.
Basic Setup Dimensions Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. 6'-0" 22'-10 5/8" 9'-6 5/16" 10'-10 5/8" 6'-4 1/8" 6'-0" 13'-1 3/4" Safe Play Zone 25'-1 3/4" General Information: Your set has been designed and engineered for children only and for residential use only. A maximum of 150 lbs. per child is recommended for play activities designed for individual use.
Parts Identification Wood Components (NOT TO SCALE) (1) E1 - FORT UPRIGHT - W4L05764 1 3/8"x3 3/8"x83" (36x86x2108) (1) E2 - FORT UPRIGHT - W4L05765 1 3/8"x3 3/8"x83" (36x86x2108) (1) E3 - FORT UPRIGHT - W2A01777 1 3/8"x3 3/8"x83" (36x86x2108) (1) E4 - FORT UPRIGHT - W4L05767 1 3/8"x3 3/8"x83" (36x86x2108) E77 - ANGLE BRACE - W4L04854 1 3/8"x3 3/8"x74 3/8" (36x86x1890) (2) (2) (1) H1 - WALL RAIL - W4L05770 1"x3 3/8"x30 3/8" (24x86x773) H2 - CENTER FLOOR JOIST - W4L05771 1"x3 3/8"x30 3/8" (24x8
Parts Identification Wood Components (NOT TO SCALE) (1) H12 - MOUNTING BOARD - W4L05800 1"x3 3/8"x30 3/8" (24x86x773) (2) H73 - ROCK WALL RAIL - W100024 1"x3 3/8"x48 3/4" (24x86x1238) H79 - END SUPPORT - W4L04855 1"x3 1/2"x42" (24x86x1072) (1) (2) (4) J1 - ANGLE SUPPORT - W4L05773 1"x2 3/8"x15 3/4" (24x60x400) (2) J2 - ANGLE SUPPORT - W4L05781 1"x2 3/8"x22 1/8" (24x60x563) J3 - CROWS NEST UPRIGHT - W4L05782 1"x2 3/8"x31" (24x60x788) (2) J4 - WALL RAIL - W4L05783 1"x2 3/8"x19 1/2" (24x60x494)
Parts Identification Wood Components (NOT TO SCALE) K7 - WALL BOARD - W4L05794 5/8"x5 1/8"x44 3/8" (16x129x1127) (2) K8 - SUNBURST HALF MOON - W4L05807 5/8"x5 1/4"x13 1/4" (16x134x335) (2) L1 - ARCHED BOARD - W4L05774 5/8"x4 3/8"x28 1/4" (16x112x718) (1) (1) M1 - WALL RAIL - W4L05768 5/8"x3 3/8"x30" (16x86x762) (1) M2 - WALL RAIL - W4L05769 5/8"x3 3/8"x30" (16x86x762) (3) M3 - WALL RAIL - W4L05777 5/8"x3 3/8"x30 3/8" (16x86x773) (2) M4 - BENCH SEAT - W4L05791 5/8"x3 3/8"x34 1/2" (16x86x876) M
Parts Identification Wood Components (NOT TO SCALE) M77 - SLIDE BRACE - W100544 5/8"x3 3/8"x17 1/4" (16x86x438) (1) (2) M78 - CENTER SLIDE BRACE - W100545 5/8"x3 3/8"x17 1/4" (16x86x438) (2) N1 - WALL RAIL - W4L05785 5/8"x2 3/8"x25 5/8" (16x60x650) (1) N2 - BENCH CLEAT - W4L05792 5/8"x2 3/8"x5 1/4" (16x60x132) (2) N3 - WALL TRIM - W4L05795 5/8"x2 3/8"x37 3/4" (16x60x959) (1) N4 - DOOR STOP - W4L05796 5/8"x2 3/8"x3 7/8" (16x60x100) (2) N6 - SUNBURST CENTER SPOKE - W4L05805 5/8"x2 3/8"x13 7/8" (
Parts Identification Hardware (1) KA - BOLT WH 5/16x4 1/2 - H100021 (2) F - BOLT WH 5/16x1 - H100008 (4) G - BOLT WH 5/16x1 1/4 - H100009 (26) Z - LAG SCREW WH 5/16x2 - H100027 (9) H - BOLT WH 5/16x1 1/2 - H100010 (7) A - BOLT FA 3/8x1 1/2 - H100001 (19) J - BOLT WH 5/16x1 3/4 - H100011 (2) C - NUT BARREL WH 5/16x1 1/2 - H100006 (20) K - BOLT WH 5/16x2 - H100012 (11) D - NUT BARREL WH 5/16x7/8 - H100005 (22) L - BOLT WH 5/16x2 1/4 - H100013 (7) B - NUT BARREL WH 5/16x5/8 - H100004 (2) M - BOLT WH 5
Parts Identification Hardware (10) BN - SCREW PFH 8x1 - H100085 (2) AN - BOLT HEX 5/16x2-3/4 - H100047 (131) BR - SCREW PFH 8x1 1/8 - H100088 (4) BQ - SCREW PFH 8x1 1/4 - H100087 (4) AJ - BOLT HEX 5/16x1 1/4 - H100042 (113) BP - SCREW PFH 8x1 1/2 - H100086 (6) BZ - SWING HANGER QUICK LINK - H100099 (35) CK - SCREW PFH 8x2 - H100111 (28) BT - SCREW PFH 8x2 1/2 - H100090 (2) - T-40 TORX BIT - A100042 (2) - T-40 TORX WRENCH - A100041 (2) - T-30 TORX WRENCH - H100114 (4) BW - SCREW PFH 8x3 - H100092 (
Parts Identification Hardware (8) KV - WASHER LOCK EXT 6x15 - H100138 (93) AC - WASHER LOCK EXT 8x19 - H100030 (14) AD - WASHER LOCK EXT 12x19 - H100031 (4) BX - WASHER SPLIT 5/16 - H100095 (15) CD - WASHER FLAT 8x27 - H100105 (7) CB - WASHER SAFETY 17x30 - H100103
Parts Identification Accessories (NOT TO SCALE) (2) EA - HAND GRIP YELLOW PLASTIC - A100043 (1) - TARP (B/Y/B) .4x760x2518 - A6P00083 1/64"x28 3/4"x98 5/8" (.4x730x2505) (6) GX - CLIMBING ROCK BLUE SMALL - A100159 (1) (2) - KNOB KIT - A6P00028 - L BRACKET 2.
(2) L BRACKET 66x66x127 BLUE - A100153 - SWING BEAM EXT BRACKET (1) BLUE - RIGHT - A4M00512 - SWING BEAM EXT. BRACKET (1) BLUE - LEFT - A4M00511 (1) SB74 - SWING BEAM EXTENDED - W4L04857 2"x5 1/4"x89 1/2" (50x134x2274) 4' EXTENDED SWING BEAM STEP 1 (2) BOLT HEX 5/16x2-3/4 NUT LOCK 5/16 (2 PLCS) BOLT HEX 5/16x2-3/4 (2 PLCS) (3) (3) BOLT WH 5/16x1 3/4 NUT BARREL WH 5/16x7/8 WASHER FLAT 8x27 (4 PLCS) (2) NOTE: HAND-TIGHTEN ONLY! SECURED IN STEP 3.
(1) W71 - SWING BEAM SUPPORT - W4L04856 2"x3 3/8"x49 5/8" (50x86x1260) (2) (1) H79 - END SUPPORT - W4L04855 1"x3 1/2"x42" (24x86x1072) E77 - ANGLE BRACE - W4L04854 1 3/8"x3 3/8"x74 3/8" (36x86x1890) 4' EXTENDED SWING BEAM STEP 2 (3) WASHER NUT BARREL (3) LOCK EXT WH 5/16x7/8 12x19 (2) BOLT WH 5/16x2 WASHER (5) LOCK EXT 8x19 W71 LAG SCREW (2) WH 5/16x2 WASHER LOCK EXT 12x19 (1 PLC) NUT BARREL WH 5/16x7/8 (1 PLC) WASHER LOCK EXT 8x19 (1 PLC) BOLT WH 5/16x4 1/2 (1 PLC) NUT BARREL WH 5/16x7/8 (2
4' EXTENDED SWING BEAM STEP 3 (2) (2) BOLT WH 5/16x2 1/2 NUT BARREL WH 5/16x7/8 WASHER (2) LOCK EXT 12x19 WASHER (2) LOCK EXT 8x19 (2) BOLT WH 5/16x1 3/4 NUT BARREL (2) WH 5/16x1 1/2 NUT BARREL WH 5/16x7/8 (2 PLCS) BOLT WH 5/16x1 3/4 (2 PLCS) NUT BARREL WH 5/16x1 1/2 (2 PLCS) WASHER LOCK EXT 12x19 (2 PLCS) BOLT WH 5/16x2 1/2 (2 PLCS) WASHER LOCK EXT 8x19 (2 PLCS) NOTE: SECURE ALL BOLTS!
4' EXTENDED SWING BEAM (6) NUT LOCK 5/16 (6) WASHER FLAT 8x27 STEP 4 SB74 (6) (6) WASHER SAFETY 17x30 SWING HANGER QUICK LINK WASHER SAFETY 17x30 (6 PLCS) WASHER FLAT 8x27 (6 PLCS) NUT LOCK 5/16 (6 PLCS) 1. Lock nut must be tightened until loop is tight against the safety washer. 2. Swing hanger bolt must be oriented as shown to avoid damage to swing hanger bolt.
(6) M71 - ROCK BOARD - W100022 5/8"x3 3/8"x20 1/4" (16x86x514) (2) M72 - ROCK WALL SLAT - W100023 5/8"x3 3/8"x20 1/4" (16x86x514) (2) H73 - ROCK WALL RAIL - W100024 1"x3 3/8"x48 3/4" (24x86x1238) 4' Rock Ladder (Blue) Notes • Assemble slats to rails as shown. • Note oreintation of slats, be sure to arrange as shown. • See drawing below for slat spacing on rails. • Using slats as a guide, pre-drill top edges of rails with a 1/8" drill bit. • Failure to pre-drill may result in board splitting.
TOP (1) (6) GX - CLIMBING ROCK BLUE SMALL - A100159 M9 - ATTACHMENT BOARD - W4L05804 5/8"x3 3/8"x20 1/4" (16x86x514) 4' Rock Ladder (Blue) Notes • Oreint top edge of rocks with top edge of slats. • Fasten rocks as shown. • Insert (2) 5/16" T-Nuts into M9, as shown. • Attach M102 board with (4) PFH 8 x 1-1/2" Screws, as shown.
(1) M77 - SLIDE BRACE - W100544 (1) EM - SLIDE BED 8' YELLOW - A100056 SLIDE ASSEMBLY STEP 1 TOP (3) BOLT WH 5/16x1/2 (3) T-NUT 5/16 SLIDE BED 8' YELLOW (1 PLC) BOTTOM 7/16" DRILL BIT T-NUT 5/16 (3 PLC) M77 BOLT WH 5/16x1/2 (3 PLC) USE 'M77' SLIDE BRACE AS A TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED. BE SURE TO PLACE SLIDE BRACE UP 1/4" FROM BOTTOM EDGE OF SLIDE BED BEFORE MARKING HOLE PATTERN. USE A 7/16" DRILL BIT. TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.
(1) (1) HA - SLIDE RAIL 8' BLUE LEFT - A100162 (2) GZ - SLIDE RAIL 8' BLUE RIGHT - A100161 M78 - CENTER SLIDE BRACE - W100545 SLIDE ASSEMBLY STEP 2 SLIDE RAIL 8' BLUE RIGHT (24) M78 CENTER SLIDE BRACE SLIDE RAIL 8' BLUE LEFT SCREW PFH 8x2 1/2 NOTE: MAKE CERTAIN SUPPORTS AND SLIDE BED ARE FULLY ENGAGED WITHIN CHANNEL OF SLIDE RAILS. PRE-DRILL USING 1/8" DRILL BIT. SCREW PFH 8x2 1/2 (24 PLCS) TIP: A HELPER IS REQUIRED FOR THIS PHASE.
(1) (1) E1 - FORT UPRIGHT - W4L05764 1 3/8"x3 3/8"x83" (36x86x2108) (1) H3 - WALL RAIL - W4L05775 1"x3 3/8"x30 3/8" (24x86x773) (1) E4 - FORT UPRIGHT - W4L05767 1 3/8"x3 3/8"x83" (36x86x2108) (1) H4 - WALL RAIL - W4L05776 1"x3 3/8"x30 3/8" (24x86x773) K2 - WALL RAIL - W4L05762 5/8"x5 1/4"x30 3/8" (16x134x773) STEP 1 NOTE HOLE LOCATIONS FOR ORIENTATION.
(1) (1) (1) E2 - FORT UPRIGHT - W4L05765 1 3/8"x3 3/8"x83" (36x86x2108) (1) H12 - MOUNTING BOARD - W4L05800 M3 - WALL RAIL - W4L05777 (1) 1"x3 3/8"x30 3/8" (24x86x773) 5/8"x3 3/8"x30 3/8" (16x86x773) E3 - FORT UPRIGHT - W2A01777 1 3/8"x3 3/8"x83" (36x86x2108) (1) K2 - WALL RAIL - W4L05762 5/8"x5 1/4"x30 3/8" (16x134x773) (1) H11 - ROOF RAIL - W4L05799 1"x3 3/8"x62 5/8" (24x86x1592) K3 - GROUND BOARD - W4L05763 5/8"x5 1/4"x88 3/4" (16x134x2255) STEP 2 E2 BOLT WH 5/16x2 1/4 (4) H11 WASHER LOCK
(2) K1 - GROUND BOARD - W4L05761 5/8"x5 1/4"x50 3/8" (16x134x1280) STEP 3 K1 K1 (8) LAG SCREW WH 5/16x2 (8) WASHER LOCK EXT 8x19 LAG SCREW WH 5/16x2 (4 PLCS) WASHER LOCK EXT 8x19 (4 PLCS) WASHER LOCK EXT 8x19 (4 PLCS) LAG SCREW WH 5/16x2 (4 PLCS)
(1) K5 - ARCHED BOARD - W4L05778 5/8"x5 1/4"x30" (16x134x762) (1) M1 - WALL RAIL - W4L05768 5/8"x3 3/8"x30" (16x86x762) STEP 4 K5 (6) LAG SCREW WH 5/16x2 (6) WASHER LOCK EXT 8x19 LAG SCREW WH 5/16x2 (4 PLCS) WASHER LOCK EXT 8x19 (4 PLCS) LAG SCREW WH 5/16x2 (2 PLCS) M1 WASHER LOCK EXT 8x19 (2 PLCS)
(1) K5 - ARCHED BOARD - W4L05778 5/8"x5 1/4"x30" (16x134x762) (1) M2 - WALL RAIL - W4L05769 5/8"x3 3/8"x30" (16x86x762) STEP 5 LAG SCREW WH 5/16x2 (4 PLCS) WASHER LOCK EXT 8x19 (4 PLCS) K5 WASHER LOCK EXT 8x19 (2 PLCS) LAG SCREW WH 5/16x2 (2 PLCS) M2 (6) LAG SCREW WH 5/16x2 (6) WASHER LOCK EXT 8x19
(2) H7 - SHELF SUPPORT - W4L05788 1"x3 3/8"x3 3/8" (24x86x86) STEP 6 SCREW PFH 8x2 (4 PLCS) (4) H7 SCREW PFH 8x2
(7) M10 - PICKET - W4L05829 5/8"x3 3/8"x21 3/8" (16x85x542) STEP 7 (28) M10 SCREW PFH 8x1 1/8 (14 PLCS) SCREW PFH 8x1 1/8 (14 PLCS) SCREW PFH 8x1 1/8
(1) K6 - SERVING SHELF - W4L05787 5/8"x5 1/4"x30 3/8" (16x134x773) STEP 8 SCREW PFH 8x1 1/2 (5 PLCS) (5) K6 SCREW PFH 8x1 1/2
(3) M44 - PICKET - 42 - W4L05375 5/8"x3 3/8"x21 3/8" (16x86x542) STEP 9 (12) SCREW PFH 8x1 1/8 (6 PLCS) M44 3 3/8" (4 SPCS) SCREW PFH 8x1 1/8 (6 PLCS) SCREW PFH 8x1 1/8
(2) STEP 10 BOLT WH 5/16x2 1/4 (2 PLCS) H1 - WALL RAIL - W4L05770 1"x3 3/8"x30 3/8" (24x86x773) (1) L1 - ARCHED BOARD - W4L05774 5/8"x4 3/8"x28 1/4" (16x112x718) WASHER LOCK EXT 8x19 (2 PLCS) (4) (4) H1 BOLT WH 5/16x2 1/4 T-NUT 5/16 (4) WASHER LOCK EXT 8x19 T-NUT 5/16 (2 PLCS) (4) T-NUT 5/16 (2 PLCS) SCREW PFH 8x1 1/4 (4 PLCS) WASHER LOCK EXT 8x19 (2 PLCS) BOLT WH 5/16x2 1/4 (2 PLCS) L1 H1 SCREW PFH 8x1 1/4
(2) K7 - WALL BOARD - W4L05794 5/8"x5 1/8"x44 3/8" (16x129x1127) STEP 11 SCREW PFH 8x1 1/8 (4 PLCS) K7 (8) SCREW PFH 8x1 1/8 (4 PLCS) SCREW PFH 8x1 1/8
(2) N3 - WALL TRIM - W4L05795 5/8"x2 3/8"x37 3/4" (16x60x959) STEP 12 (8) SCREW PFH 8x1 1/8 (4 PLCS) FLUSH N3 SCREW PFH 8x1 1/8 (4 PLCS) SCREW PFH 8x1 1/8
(1) H2 - CENTER FLOOR JOIST - W4L05771 1"x3 3/8"x30 3/8" (24x86x773) STEP 13 SCREW PFH 8x2 (2 PLCS) H2 (4) SCREW PFH 8x2 (2 PLCS) SCREW PFH 8x2
(2) (1) K4 - FLOOR BOARD - W4L05772 5/8"x5 1/4"x27 1/8" (16x134x689) FP1 - FLOOR PANEL - W2A01778 1 1/4"x20 3/4"x29 1/8" (32x531x786) STEP 14 (28) SCREW PFH 8x1 1/2 (28 PLCS) 1/8" K4 FP1 1/8" K4 SCREW PFH 8x1 1/2
(2) M5 - ANGLED SUPPORT - W4L05793 5/8"x3 3/8"x58 3/8" (16x86x1482) (1) M3 - WALL RAIL - W4L05777 5/8"x3 3/8"x30 3/8" (16x86x773) STEP 15 WASHER LOCK EXT 8x19 (2 PLCS) M3 (2) BOLT WH 5/16x2 3/4 BOLT WH 5/16x2 3/4 (2 PLCS) (2) BOLT WH 5/16x1 1/4 T-NUT 5/16 (2 PLCS) (2) M5 (4) WASHER LOCK EXT 8x19 BOLT WH 5/16x1 1/4 (2 PLCS) WASHER LOCK EXT 8x19 (2 PLCS) M5 M5 M5 T-NUT 5/16
(1) M3 - WALL RAIL - W4L05777 5/8"x3 3/8"x30 3/8" (16x86x773) STEP 16 BOLT WH 5/16x2 (2) (2) (2) M3 T-NUT 5/16 (2 PLCS) BOLT WH 5/16x2 (2 PLCS) WASHER LOCK EXT 8x19 (2 PLCS) WASHER LOCK EXT 8x19 T-NUT 5/16
(3) M44 - PICKET - 42 - W4L05375 5/8"x3 3/8"x21 3/8" (16x86x542) STEP 17 (12) SCREW PFH 8x1 1/8 (6 PLCS) SCREW PFH 8x1 1/8 (6 PLCS) 3 3/8" TYP M44 1 13/16" TYP SCREW PFH 8x1 1/8
(2) - L BRACKET 2.5x38x50x55 - A4M00584 STEP 18 SHORT SIDE LONG SIDE T-NUT 5/16 (2 PLCS) BOLT WH 5/16x1 (2 PLCS) L BRACKET 2.
FRONT 7 3/8" (1) STEP 19 H5 - WALL RAIL - W4L05779 1"x3 3/8"x21 3/4" (24x86x554) (2) H6 - WALL RAIL - W4L05780 1"x3 3/8"x18 1/2" (24x86x470) WASHER LOCK EXT 12x19 (2 PLCS) (2) (2) BOLT WH 5/16x1/2 (2 PLCS) (4) H6 G SCREW PFH 8x2 (4 PLCS) H5 FRONT H6 H WASHER LOCK EXT 12x19 SCREW PFH 8x2 (2) NUT BARREL WH 5/16x7/8 (2 PLCS) BOLT WH 5/16x1/2 NUT BARREL WH 5/16x7/8
(2) J2 - ANGLE SUPPORT - W4L05781 1"x2 3/8"x22 1/8" (24x60x563) STEP 20 (2) (2) WASHER LOCK EXT 8x19 (2 PLCS) BOLT WH 5/16x1 3/4 (2 PLCS) BOLT WH 5/16x1 3/4 LAG SCREW WH 5/16x2 (2) T-NUT 5/16 (4) WASHER LOCK EXT 8x19 J2 FLUSH T-NUT 5/16 (2 PLCS) J2 LAG SCREW WH 5/16x2 (2 PLCS) WASHER LOCK EXT 8x19 (2 PLCS)
(1) FP2 - FLOOR PANEL - W2A01779 1 1/4"x20 3/8"x239 3/4" (32x519x602) STEP 21 (12) SCREW PFH 8x1 1/2 (12 PLCS) FP2 FLUSH SCREW PFH 8x1 1/2
(2) J3 - CROWS NEST UPRIGHT - W4L05782 1"x2 3/8"x31" (24x60x788) STEP 22 (2) BOLT WH 5/16x1 3/4 J3 NOTE EDGE HOLES OUT FOR PROPER ORIENTATION.
(2) J4 - WALL RAIL - W4L05783 1"x2 3/8"x19 1/2" (24x60x494) (1) N1 - WALL RAIL - W4L05785 5/8"x2 3/8"x25 5/8" (16x60x650) STEP 23 (2) J4 BOLT WH 5/16x1 3/4 SCREW PFH 8x2 (4 PLCS) (8) J4 SCREW PFH 8x2 (4 PLCS) N1 T-NUT 5/16 (2 PLCS) WASHER LOCK EXT 8x19 (2 PLCS) BOLT WH 5/16x1 3/4 (2 PLCS) Note: It is vital that the fort be level before and after each phase of assembly.
(2) H10 - ROOF RAIL - W4L05797 1"x3 3/8"x19 1/2" (24x86x495) STEP 24 (2) BOLT WH 5/16x2 1/4 (2) T-NUT 5/16 (2) WASHER LOCK EXT 8x19 MAKE SURE THE HOLES ALIGN IN THESE BOARDS FOR PROPER ASSEMBLY.
(2) J5 - WALL RAIL - W4L05784 1"x2 3/8"x18 1/2" (24x60x470) (1) N1 - WALL RAIL - W4L05785 5/8"x2 3/8"x25 5/8" (16x60x650) STEP 25 SCREW PFH 8x3 (4 PLCS) (2) BOLT WH 5/16x1 3/4 J5 (2) (4) SCREW PFH 8x2 (2) J5 T-NUT 5/16 (2 PLCS) N1 WASHER LOCK EXT 8x19 (2 PLCS) BOLT WH 5/16x1 3/4 (2 PLCS) SCREW PFH 8x2 (4 PLCS) (4) WASHER LOCK EXT 8x19 SCREW PFH 8x3 T-NUT 5/16
(4) O1 - PICKET - W4L05786 5/8"x1 3/8"x23 1/8" (16x34x588) STEP 26 2 3/8" TYP SCREW PFH 8x1 1/2 (4 PLCS) 2 5/16" (8) 1 9/16" SCREW PFH 8x1 1/2 (4 PLCS) O1 SCREW PFH 8x1 1/2
(4) O1 - PICKET - W4L05786 5/8"x1 3/8"x23 1/8" (16x34x588) STEP 27 2 3/8" TYP SCREW PFH 8x1 1/2 (4 PLCS) 2 5/16" SCREW PFH 8x1 1/2 (4 PLCS) O1 (8) SCREW PFH 8x1 1/2
(5) O1 - PICKET - W4L05786 5/8"x1 3/8"x23 1/8" (16x34x588) STEP 28 (10) O1 2 1/2" TYP SCREW PFH 8x1 1/8 (5 PLCS) 1 9/16" SCREW PFH 8x1 1/8 (5 PLCS) SCREW PFH 8x1 1/8
(2) J1 - ANGLE SUPPORT - W4L05773 1"x2 3/8"x15 3/4" (24x60x400) STEP 29 (2) (2) LAG SCREW WH 5/16x2 (2) LAG SCREW WH 1/4x2 WASHER LOCK EXT 8x19 (2) (2) T-NUT 5/16 WASHER LOCK EXT 6x15 (2 PLCS) T-NUT 5/16 (2 PLCS) BOLT WH 5/16x2 1/4 (2 PLCS) WASHER LOCK EXT 8x19 (2 PLCS) J1 LAG SCREW WH 1/4x2 (2 PLCS) WASHER LOCK EXT 6x15
(2) M6 - ROOF END - W4L05798 5/8"x3 3/8"x31 7/8" (16x86x810) STEP 30 SCREW PFH 8x2 (4 PLCS) M6 (8) M6 SCREW PFH 8x2 SCREW PFH 8x2 (4 PLCS)
(4) M7 - GABLE BOARD - W4L05801 5/8"x3 3/8"x46 1/2" (16x86x1182) STEP 31 WASHER LOCK EXT 8x19 (4 PLCS) M7 (4) BOLT WH 5/16x1 1/2 BOLT WH 5/16x1 1/2 (4 PLCS) T-NUT 5/16 (4 PLCS) M7 M7 M7 (4) WASHER LOCK EXT 8x19 (4) T-NUT 5/16
(1) M8 - TARP BOARD - W4L05803 5/8"x3 3/8"x28 3/4" (16x86x730) STEP 32 SCREW PFH 8x1 1/2 (4 PLCS) M8 (4) SCREW PFH 8x1 1/2
(2) N5 - SUNBURST RAIL - W4L05802 5/8"x2 3/8"x32 1/2" (16x60x826) STEP 33 SCREW PFH 8x1 1/8 (4 PLCS) SCREW PFH 8x1 1/8 (4 PLCS) N5 (8) N5 TOP CORNERS FLUSH WITH GABLE BOARD EDGES.
(2) K8 - SUNBURST HALF MOON - W4L05807 5/8"x5 1/4"x13 1/4" (16x134x335) (2) N6 - SUNBURST CENTER SPOKE - W4L05805 5/8"x2 3/8"x13 7/8" (16x60x353) (4) N7 - SUNBURST ANGLED SPOKE - W4L05806 5/8"x2 3/8"x9 1/2" (16x60x240) STEP 34 N6 N7 SCREW PFH 8x1 1/8 (6 PLCS) K8 N7 (28) ASSEMBLE (2) SUNBURST ASSEMBLIES. FLUSH SCREW PFH 8x1 1/8 (8 PLCS) REPEAT PROCESS ON THE OPPOSITE SIDE.
(1) - TARP (B/Y/B) .4x760x2518 - A6P00083 1/64"x28 3/4"x98 5/8" (.
(1) DP1 - DOOR PANEL - W2A01780 1 1/4"x16"x21 7/8" (32x406x556) STEP 36 (9) DP1 3/4" SCREW PFH 8x1 (9 PLCS) SCREW PFH 8x1
(1) - KNOB KIT - A6P00028 STEP 37 FACE PLATE (1 PLC) DOOR KNOB (1 PLC) SCREW PFH 8x3/4 (2 PLCS) INCLUDED IN KIT. SCREW PFH 8x1 (1 PLC) INCLUDED IN KIT.
(1) N4 - DOOR STOP - W4L05796 5/8"x2 3/8"x3 7/8" (16x60x100) STEP 38 (3) 2 3/8" 5 1/4" N4 SCREW PFH 8x1 1/8 (3 PLCS) SCREW PFH 8x1 1/8
(2) J1 - ANGLE SUPPORT - W4L05773 1"x2 3/8"x15 3/4" (24x60x400) (1) 4 FT ROCK LADDER ASSEMBLY STEP 39 J1 J1 (2) BOLT WH 5/16x2 1/4 (2) WASHER LOCK EXT 8x19 M9 J1 M9 BOLT WH 5/16x2 1/4 (2 PLCS) J1 PREVIOUSLY INSTALLED DURING ROCK LADDER ASSEMBLY.
STEP 40 (2) LAG SCREW WH 1/4x2 J1 (2) J1 LAG SCREW WH 1/4x2 (2 PLCS) WASHER LOCK EXT 6x15 (2 PLCS) WASHER LOCK EXT 6x15
(2) H8 - BENCH UPRIGHT - W4L05789 1"x3 3/8"x15" (24x86x380) STEP 41 (4) H8 H8 T-NUT 5/16 (4 PLCS) BOLT WH 5/16x1 1/2 (4 PLCS) WASHER LOCK EXT 8x19 (4 PLCS) BOLT WH 5/16x1 1/2 (4) WASHER LOCK EXT 8x19 (4) T-NUT 5/16
(2) H9 - SEAT SUPPORT - W4L05790 1"x3 3/8"x6 3/4" (24x86x172) STEP 42 (4) BOLT WH 5/16x1 3/4 H9 H9 T-NUT 5/16 (4 PLCS) BOLT WH 5/16x1 3/4 (4 PLCS) WASHER LOCK EXT 8x19 (4 PLCS) (4) WASHER LOCK EXT 8x19 (4) T-NUT 5/16
(2) M4 - BENCH SEAT - W4L05791 5/8"x3 3/8"x34 1/2" (16x86x876) STEP 43 (8) SCREW PFH 8x1 1/2 (8 PLCS) M4 SCREW PFH 8x1 1/2
(1) N2 - BENCH CLEAT - W4L05792 5/8"x2 3/8"x5 1/4" (16x60x132) STEP 44 (4) N2 SCREW PFH 8x1 1/8 (4 PLCS) SCREW PFH 8x1 1/8
(2) EA - HAND GRIP YELLOW PLASTIC - A100043 STEP 45 AC WASHER LOCK EXT 6x15 (4 PLCS) LAG SCREW WH 1/4x1-1/2 (4 PLCS) HAND GRIP YELLOW PLASTIC (2 PLCS) (4) LAG SCREW WH 1/4x1-1/2 (4) WASHER LOCK EXT 6x15
(1) SR - "B" REVISION TAG - A100315 STEP 46 (2) SCREW PWH 8x5/8 SCREW PWH 8x5/8 (2 PLCS) CENTER FLOOR JOIST "B" REVISION TAG (1 PLC)
(1) SLIDE ASSEMBLY STEP 47 (3) (3) BOLT WH 5/16x1/2 T-NUT 5/16 6 1/4" 2 5/8" 3 3/4" 4 3/16" BOLT WH 5/16x1/2 (3 PLCS) 7/16" DRILL BIT T-NUT 5/16 (3 PLCS) FRONT VIEW 1" 4 5/16" TOP VIEW
(1) SWING BEAM ASSEMBLY STEP 48 BOLT HEX 5/16x1 1/4 (4) (4) WASHER SPLIT 5/16 T-NUT 5/16 (4 PLCS) WASHER FLAT 8x27 (4 PLCS) WASHER SPLIT 5/16 (4 PLCS) BOLT HEX 5/16x1 1/4 (4 PLCS) (4) WASHER FLAT 8x27 (4) T-NUT 5/16
(4) FA - QUICK LINK - A100069 (2) HD - SWING SEAT YELLOW - A100171 (4) - CHAIN BLUE 51.25" - A4M00524 STEP 49 SWING HANGER QUICK LINK CHAIN BLUE 51.25" (4 PLCS) CHAIN BLUE 51.
(1) - TRAPEZE - A6P00034 (2) - CHAIN BLUE 31" - A4M00525 (2) FA - QUICK LINK - A100069 STEP 50 SWING HANGER QUICK LINK CHAIN BLUE 31" (2 PLCS) CHAIN BLUE 31" QUICK LINK (2 PLCS) TRAPEZE
(6) - GROUND STAKE REBAR - A4M00527 Anchoring Instructions STEP 51 TAP IN GROUND STAKES AT AN APPROXIMATE 45° ANGLE AT THE LOCATIONS SHOWN. USING GROUND STAKES AS A GUIDE, DRILL 7/16" DIA HOLES.
Limited Warranty This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories.