2X10 PERGOLA Model: # 6214 • Owner's Manual • Frequently Asked Questions • Assembly Instructions • Warranty Information Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 1-800-856-4445 Register your new (Outdoor Product) on-line @ www.swingsetsonline.com (you will also find any updates on assembly instructions and information to order replacement parts) Features the fastening system.
STOP Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.swingsetsonline.com 1-800-765-4138 PLEASE READ THIS BEFORE STARTING ASSEMBLY • • • • • READ THE ASSEMBLY MANUAL COMPLETELY, PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND SAFETY INFORMATION.
Owner’s Manual Outdoor Product Dear Customer: Please read entire booklet completely before beginning the assembly process. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Recreational Park, or any similar Commercial Application. Please follow all recommendations below. Failure to do so may result in the warranty being void and/or safety violations that could result in serious injury.
Owner’s Manual Outdoor Product Maintenance Instructions: 1. Check all nuts and bolts twice monthly during the usage season and tighten as required. (But not so tight that you crack the wood) It is particularly important that this procedure be followed at the beginning of each season. 2. Oil all metallic moving parts monthly during the usage period. 3. Check all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place. Replace when necessary.
Outdoor Product Assembly Manual FAQs: 1. Is the wood treated with chemicals? Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your families safety, our wood is completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat using a water-based product that is for appearance only. 2. How often should the product be stained? Backyard Discovery recommends the product be stained once each year.
Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.
Basic Setup Dimensions Place the set on level ground, concrete or grass. Backyard Discovery recommends at least 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. 6'-0" 6'-0" 10'-0" 12'-0" 7'-10 15/16" 6'-7 1/2" Important Assembly Notes 1) While assembling unit, take time before and after each phase to make sure pergola is square and level.
Parts Identification Wood Components (NOT TO SCALE) D1 - JOIST - W4L04585 (2) 1 3/8"x5 1/4"x114" (36x134x2896) D2 - JOIST - W4L04590 (2) 1 3/8"x5 1/4"x114" (36x134x2896) D3 - SLOTTED JOIST - W4L04586 (8) 1 3/8"x5 1/4"x114" (36x134x2896) D4 - JOIST - W4L04587 (2) 1 3/8"x5 1/4"x90" (36x134x2286) D5 - JOIST - W4L04591 (2) 1 3/8"x5 1/4"x90" (36x134x2286) D6 - JOIST END - W4L04588 (12) 1 3/8"x5 1/4"x15" (36x134x381) D7 - JOIST END - W4L04592 (4) 1 3/8"x5 1/4"x15" (36x134x381) D8 - LONG ANGLE BRACE
Parts Identification Hardware (2) - T-40 Torx Bit - A100042 (34) VL - NUT BARREL WH 5/16x1-1/2 BLK - H100193 (76) VR - WASHER LOCK EXT 8x19 BLK - H100198 (2) VW - SCREW PFH 8x1/2 BLK - H100203 (17) VT - SCREW PFH 8x1-1/2 BLK - H100200 (52) VS - WASHER LOCK EXT 12x19 BLK - H100199 (100) VU - SCREW PFH 8x2-1/2 BLK - H100201 (2) VV - SCREW PWH 8x5/8 BLK - H100202 (9) VZ - LAG SCREW WH 5/16x3 BLK - H100206 (18) VX - LAG SCREW WH 5/16x5-1/2 BLK - H100204 (18) VM - BOLT WH 5/16x2-1/2 BLK - H100194 (34) VP
Parts Identification Accessories (NOT TO SCALE) (4) HT - FOOT 142 SQUARE POST - A100029 (1) VJ - LTP ID TAG (SMALL) WITHOUT AGES - A100387 (1) SQ - "A" REVISION TAG - A100314
D4 - JOIST - W4L04587 (2) 1 3/8"x5 1/4"x90" (36x134x2286) D9 - SHORT ANGLE BRACE - W4L04594 (4) 1 3/8"x5 1/4"x29 3/4" (36x134x755) STEP 1 REPEAT PROCESS FOR OPPOSITE SIDE. ***HAND TIGHTEN ONLY AT THIS TIME.
D1 - JOIST - W4L04585 (2) 1 3/8"x5 1/4"x114" (36x134x2896) D8 - LONG ANGLE BRACE - W4L04593 (4) 1 3/8"x5 1/4"x37 1/8" (36x134x942) STEP 2 REPEAT PROCESS FOR OPPOSITE SIDE. WASHER LOCK EXT 8x19 BLK (8) NOTE: ORIENT THE (6) HOLES TOWARDS THE TOP.
(4) WP1 - PERGOLA POST - W4L04584 5 1/2"x5 1/2"x89 1/2" (140x140x2273) (2) 90" JOIST - SUPPORT ASSEMBLY D5 - JOIST - W4L04591 (2) 1 3/8"x5 1/4"x90" (36x134x2286) STEP 3 REPEAT PROCESS FOR OPPOSITE SIDE. (12) (8) ATTACH 'D5' TO INSIDE HOLE LOCATIONS.
D2 - JOIST - W4L04590 (2) 1 3/8"x5 1/4"x114" (36x134x2896) (2) 114" JOIST - SUPPORT ASSEMBLY STEP 4 REPEAT PROCESS FOR OPPOSITE SIDE.
D6 - JOIST END - W4L04588 (4) 1 3/8"x5 1/4"x15" (36x134x381) STEP 5 (4) (4) (4) WASHER LOCK EXT 12x19 BLK NUT BARREL WH 5/16x1-1/2 BLK WASHER (4) LOCK EXT 8x19 BLK BOLT WH 5/16x7-1/4 BLK (4 PLCS) NUT BARREL WH 5/16x1-1/2 BLK (4 PLCS) WASHER LOCK EXT 12x19 BLK (4 PLCS) WASHER LOCK EXT 8x19 BLK (4 PLCS) D6 BOLT WH 5/16x7-1/4 BLK
D7 - JOIST END - W4L04592 D6 - JOIST END - W4L04588 (2) 1 3/8"x5 1/4"x15" (36x134x381) (2) 1 3/8"x5 1/4"x15" (36x134x381) STEP 6 (4) WASHER LOCK EXT 12x19 BLK NUT BARREL (4) WH 5/16x1-1/2 BLK D6 WASHER LOCK EXT 12x19 BLK (4 PLCS) D7 OUTSIDE LOCATION (4) BOLT WH 5/16x7-1/4 BLK WASHER LOCK EXT 8x19 BLK (4 PLCS) NUT BARREL WH 5/16x1-1/2 BLK (4 PLCS) BOLT WH 5/16x7-1/4 BLK (4 PLCS) D6 D7 WASHER (4) LOCK EXT 8x19 BLK D6 D7
D6 - JOIST END - W4L04588 (4) 1 3/8"x5 1/4"x15" (36x134x381) STEP 7 (4) WASHER LOCK EXT 8x19 BLK (4 PLCS) BOLT WH 5/16x7-1/4 BLK (4 PLCS) NUT BARREL (4) WH 5/16x1-1/2 BLK (4) D6 WASHER LOCK EXT 12x19 BLK WASHER (4) LOCK EXT 8x19 BLK NUT BARREL WH 5/16x1-1/2 BLK (4 PLCS) WASHER LOCK EXT 12x19 BLK (4 PLCS) BOLT WH 5/16x7-1/4 BLK
D7 - JOIST END - W4L04592 (2) 1 3/8"x5 1/4"x15" (36x134x381) D6 - JOIST END - W4L04588 (2) 1 3/8"x5 1/4"x15" (36x134x381) STEP 8 (4) WASHER LOCK EXT 8x19 BLK (4 PLCS) (4) BOLT WH 5/16x7-1/4 BLK (4 PLCS) (4) D7 WASHER LOCK EXT 12x19 BLK NUT BARREL WH 5/16x1-1/2 BLK WASHER (4) LOCK EXT 8x19 BLK NUT BARREL WH 5/16x1-1/2 BLK (4 PLCS) WASHER LOCK EXT 12x19 BLK (4 PLCS) D6 BOLT WH 5/16x7-1/4 BLK
D3 - SLOTTED JOIST - W4L04586 (8) 1 3/8"x5 1/4"x114" (36x134x2896) STEP 9 (16) WASHER LOCK EXT 8x19 BLK LAG SCREW WH 5/16x5-1/2 BLK (16 PLCS) WASHER LOCK EXT 8x19 BLK (16 PLCS) LAG SCREW (16) WH 5/16x5-1/2 BLK 15 7/8" (7 SPCS) D3 FLUSH JOIST SPACING
P1 - LONG PURLIN - W4L04589 (1) 1 3/8"x1 3/8"x76 5/8" (36x36x1945) P2 - SHORT PURLIN - W4L04595 (1) 1 3/8"x1 3/8"x59 1/4" (36x36x1504) STEP 10 SCREW PFH 8x2-1/2 BLK (8 PLCS) P2 (8) P1 LEFT RIGHT 6 1/8" RIGHT SIDE VIEW SCREW PFH 8x2-1/2 BLK
P1 - LONG PURLIN - W4L04589 (1) 1 3/8"x1 3/8"x76 5/8" (36x36x1945) P2 - SHORT PURLIN - W4L04595 (1) 1 3/8"x1 3/8"x59 1/4" (36x36x1504) STEP 11 SCREW PFH 8x2-1/2 BLK (8 PLCS) P1 P2 (8) SCREW PFH 8x2-1/2 BLK H LEFT RIGHT 7 11/16" LEFT SIDE VIEW
P1 - LONG PURLIN - W4L04589 (10) 1 3/8"x1 3/8"x76 5/8" (36x36x1945) P2 - SHORT PURLIN - W4L04595 (10) 1 3/8"x1 3/8"x59 1/4" (36x36x1504) STEP 12 ASSEMBLE REMAINING P1 AND P2 PURLINS ALTERNATING LOCATIONS AS SHOWN IN STEPS 10 AND 11.
(4) HT - FOOT 142 SQUARE POST - A100029 STEP 13 DECIDE WHERE TO PLACE THE PERGOLA; GRASS, CONCRETE OR OTHER MATERIAL. PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT 'HT' UNDER EACH POST 'WP1'. NOTE: IF NOT PLACING ON CONCRETE, PROCEED TO STEP 17.
STEP 14 USE CHALK TO TRACE AROUND THE EDGES OF EACH FOOT 'HT'.
STEP 15 MOVE THE PERGOLA ASIDE. PLACE EACH FOOT 'HT' INSIDE OF THE LINES DRAWN IN STEP 14. USING A CONCRETE DRILL BIT, PILOT DRILL ATTACHMENT HOLES INTO THE CONCRETE PAD. NEXT, USE THE 3/16"x2" CONCRETE ANCHORS TO ATTACH EACH FOOT TO THE CONCRETE SURFACE.
STEP 16 SET THE PERGOLA BACK IN PLACE, SETTING EACH POST 'WP1' INSIDE AN 'HT' FOOT..
STEP 17 ATTACH 'HT' FEET TO EACH 'WP1' POST USING 1-1/2" DECK SCREWS INTO EACH SIDE OF FOOT, AS SHOWN.
(1) SQ - "A" REVISION TAG - A100314 (1) VJ - LTP ID TAG (SMALL) WITHOUT AGES - A100387 STEP 18 (2) (2) PLACE I.D. PLACARD ON FRONT OF POST APPROXIMATELY AS SHOWN. PLACE REVISION TAG ON REAR OF POST APPROXIMATELY AS SHOWN.
Limited Warranty This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories.
