SPRINGBORO Wooden Swing Set Model: #40014 • Owner's Manual • Frequently Asked Questions • Assembly Instructions • Warranty Information Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 1-800-856-4445 Register your new swing set on-line @ www.swingsetsonline.com (you will also find any updates on assembly instructions and information to order replacement parts) Features the fastening system.
STOP PARE Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.swingsetsonline.com ¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA! La tienda donde realizó la compra no almacena piezas de este producto.
Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation. 2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing material washing away during heavy rains. 3.
Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth 6" (152mm) 9" (228mm) 12" (304mm) to 9" (228mm) Wood Chips 7' (2.13m) 10' (3.05m) 11' (3.35m) 10' (3.05m) Double-Shredded bark mulch 6' (1.83m) 10' (3.05m) 11' (3.35m) 7' (2.13m) Engineered Wood Fibers 6' (1.83m) 7' (2.13m) >12' (3.66m) 6' (1.83m) Fine Sand 5' (1.52m) 5' (1.
Owner’s Manual Play Set 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it. 19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard. 20. Instruct children to never wrap their legs around swing chain. 21.
Owner’s Manual Play Set Additional Maintenance: • Check the swing beam and hardware every two weeks due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season. • Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sand may be necessary to maintain a safe playing environment.
Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY 9 HANDBOOK X3.
Play Set Assembly Manual FAQs: 1. Does the area for the playset need to be level? Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground. 2. What size area is recommended for the playset? Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety. 3.
Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.
Basic Setup Dimensions Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. Safe Play Zone 6' [1.8 m] 16'- 1/2" [4.9 m] 6' [1.8 m] 27'-6" [8.4 m] 15'-6" [4.7 m] 28'- 1/2" [8.5 m] Important Assembly Notes 9'-3 1/2" [2.8 m] Your set has been designed and engineered for children only and for residential use only. A maximum of 150 lbs.
Parts Identification Wood Components (NOT TO SCALE) E1 - TOWER LEG - W4L04821 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (1) E2 - TOWER LEG - W4L04822 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (1) E3 - TOWER LEG - W4L04817 1 3/8"x3 3/8"x73 1/8" (36x86x1856) (1) E4 - MONKEY BAR UPRIGHT - W101733 1 3/8"x3 3/8"x71 3/8" (36x86x1812) (2) (1) E5 - CLUB HOUSE LEG - W101490 1 3/8"x3 3/8"x42 1/2" (36x86x1078) (1) E6 - TOWER LEG - W4L04825 1 3/8"x3 3/8"x73 1/8" (36x86x1856) (1) E7 - CLUB HOUSE LEG - W4L04826 1 3/8"x3 3
Parts Identification Wood Components (NOT TO SCALE) (4) H7 - BENCH UPRIGHT - W4L04765 1"x3 3/8"x15" (24x86x380) (4) H8 - SEAT SUPPORT - W4L04766 1"x3 3/8"x8 1/2" (24x86x216) H74 - LEFT UPRIGHT - W100608 1"x3 3/8"x50 3/4" (24x86x1290) (1) H75 - RIGHT UPRIGHT - W100609 1"x3 3/8"x50 3/4" (24x86x1290) (1) (1) (1) H79 - END SUPPORT - W4L04855 1"x3 1/2"x42" (24x86x1072) (2) H81 - MONKEY BAR BRACE - W100993 1"x3 3/8"x53 1/4" (24x86x1352) H82 - MONKEY BAR GROUND BOARD - W100994 1"x3 3/8"x70 3/8" (24x8
Parts Identification Wood Components (NOT TO SCALE) (2) (1) L6 - BAY WINDOW HEADER - W100571 5/8"x4 3/8"x30 1/2" (16x112x774) (2) L7 - GABLE MOON - W100572 5/8"x4 3/8"x13" (16x112x330) (1) L9 - DOOR BOARD - W101233 5/8"x4 3/8"x35" (16x112x890) (1) L10 - DOOR BOARD - W101229 5/8"x4 3/8"x35" (16x112x890) (2) M1 - WALL BOARD - W101501 5/8"x3"x34 3/8" (16x76x874) (4) M2 - TABLE BOARD - W4L04820 5/8"x3 3/8"x40 3/8" (16x86x1024) (17) M3 - FLOOR BOARD - W102375 5/8"x3 3/8"x42 1/4" (16x86x1072) (2)
Parts Identification Wood Components (NOT TO SCALE) (2) (1) (1) M14 - WALL RAIL - W102372 5/8"x3 3/8"x40 3/8" (16x86x1024) (8) M15 - WALL BOARD - W101506 5/8"x3 3/8"x3 1/2" (16x86x88) (3) M16 - WALL BOARD - W101732 5/8"x3 3/8"x16 1/4" (16x86x412) (9) M17 - WALL BOARD - W101493 5/8"x3 3/8"x21 3/8" (16x86x542) (2) (2) M13 - WALL RAIL - W101500 5/8"x3 3/8"x8 1/2" (16x86x216) M19 - DOOR BOARD - W101230 5/8"x3 3/8"x35 3/4" (16x86x908) (2) M21 - DOOR BOARD - W101232 5/8"x3 3/8"x21 1/4" (16x86x540)
Parts Identification Wood Components (NOT TO SCALE) (6) (2) N6 - GABLE BOARD - W100593 5/8"x2 3/8"x13" (16x60x330) (4) N7 - GABLE BOARD - W100594 5/8"x2 3/8"x8" (16x60x202) N8 - WALL BOARD SUPPORT - W100595 5/8"x2 3/8"x6 3/4" (16x60x170) (2) (6) (1) N5 - BAY WINDOW BOARD - W100592 5/8"x2 3/8"x13 1/8" (16x60x332) N9 - BAY WINDOW BOARD - W100596 5/8"x2 3/8"x6 1/4" (16x60x158) (1) N11 - DOOR STOP - W101236 5/8"x2 3/8"x2" (16x60x51) (3) O1 - DOOR CLEAT - W101234 5/8"x1 3/8"x21" (16x34x534) (4) Q
Parts Identification Hardware (4) AE - BOLT WH 5/16x5 3/4 - H100032 (4) V - BOLT WH 5/16x5 - H100022 (1) KA - BOLT WH 5/16x4 1/2 - H100021 (4) AJ - BOLT HEX 5/16x1 1/4 - H100042 (4) QD - BOLT WH 5/16x4-1/4 - H100166 (4) AN - BOLT HEX 5/16x2-3/4 - H100047 (2) M - BOLT WH 5/16x2 1/2 - H100014 (20) CM - BOLT WH 5/16x1/2 - H100115 (11) L - BOLT WH 5/16x2 1/4 - H100013 (40) K - BOLT WH 5/16x2 - H100012 (19) J - BOLT WH 5/16x1 3/4 - H100011 (2) AA - LAG SCREW WH 5/16x2 1/2 - H100028 (2) G - BOLT WH 5/16
Parts Identification Hardware (26) BW - SCREW PFH 8x3 - H100092 (37) CK - SCREW PFH 8x2 - H100111 (4) CB - WASHER SAFETY 17x30 - H100103 (199)BP - SCREW PFH 8x1 1/2 - H100086 (261)BR - SCREW PFH 8x1 1/8 - H100088 (26) CD - WASHER FLAT 8x27 - H100105 (4) BN - SCREW PFH 8x1 - H100085 (26) BC - SCREW PWH 8x3/4 - H100070 (11) CE - WASHER FLAT 9x18 - H100106 (17) CY - SCREW PWH 8x5/8 - H100128 (11) CG - WASHER LOCK INT 8x15 - H100108 (2) BL - SCREW TAPPING 14x3/4 - H100083 (4) BX - WASHER SPLIT 5/16 - H1
Parts Identification Hardware (4) BY - SWING HANGER QUICK LINK - H100097 (2) - T-40 TORX BIT - A100042 (2) - T-40 TORX WRENCH - A100041 (4) BZ - SWING HANGER QUICK LINK - H100099
Parts Identification Accessories (NOT TO SCALE) (2) FB - SWING SEAT YELLOW - A100070 (4) DG - CHAIN GREEN 38.5" - A100015 (4) EZ - CHAIN GREEN 51.
Parts Identification Accessories (NOT TO SCALE) (1) DN - GLIDER SEAT DARK GREEN - A100025 (6) EC - METAL RUNG 559 - A100045 (2) DJ - GLIDER ARM LIGHT GREEN - A100021 (8) - GROUND STAKE REBAR - A4M00527 (6) GK - WINDOW FRAME 216x267 BYD GREEN - A100146 (2) QZ - TRIANGLE PLATE 100° 5 HOLE - A100294 (1) HZ - KNOB - A100071 (1) HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164 (2) GD - L BRACKET 66x66x127 - A100140 (1) TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325 (1) SQ - "A" REVISION TAG - A1003
(1) M77 - SLIDE BRACE - W100544 5/8"x3 3/8"x17 1/4" (16x86x438) (1) EM - SLIDE BED 8' YELLOW - A100056 SLIDE ASSEMBLY STEP 1 (3) NUT BARREL WH 5/16x5/8 (3) WASHER LOCK EXT 12x19 SLIDE BED 8' YELLOW (1 PLC) (3) BOLT WH 5/16x1/2 NUT BARREL WH 5/16x5/8 (3 PLCS) WASHER LOCK EXT 12x19 (3 PLCS) M77 BOLT WH 5/16x1/2 (3 PLCS) USE 'M77' SLIDE BRACE AS A TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED. BE SURE TO PLACE SLIDE BRACE UP 1/4" FROM BOTTOM EDGE OF SLIDE BED BEFORE MARKING HOLE PATTERN.
(2) M78 - CENTER SLIDE BRACE - W100545 5/8"x3 3/8"x17 1/4" (16x86x438) (1) EK - SLIDE RAIL 8' GREEN RIGHT - A100054 (1) EL - SLIDE RAIL 8' GREEN LEFT - A100055 SLIDE ASSEMBLY STEP 2 SLIDE RAIL 8' GREEN RIGHT (1 PLC) (24) NOTE: MAKE CERTAIN SUPPORTS AND SLIDE BED ARE FULLY ENGAGED WITHIN CHANNEL OF SLIDE RAILS. M78 2 PLCS SCREW PFH 8x3 (24 PLCS) SLIDE RAIL 8' GREEN LEFT (1 PLC) TIP: A HELPER IS REQUIRED FOR THIS STEP.
(1) (4) H74 - LEFT UPRIGHT - W100608 1"x3 3/8"x50 3/4" (24x86x1290) M104 - LADDER RUNG - W102997 1"x3 3/8"x17 1/8" (24x86x434) LADDER ASSEMBLY STEP 1 (8) H74 SCREW PFH 8x2 (8 PLCS) M104 4 PLCS SCREW PFH 8x2
(1) H75 - RIGHT UPRIGHT - W100609 1"x3 3/8"x50 3/4" (24x86x1290) LADDER ASSEMBLY STEP 2 H75 (8) SCREW PFH 8x2 SCREW PFH 8x2 (8 PLCS)
(1) M103 - REAR SUPPORT - W102996 5/8"x3 3/8"x18 1/4" (16x86x462) LADDER ASSEMBLY STEP 3 M103 (4) SCREW PFH 8x1 1/2 (4 PLCS) SCREW PFH 8x1 1/2
(1) M102 - ATTACHMENT BOARD - W4L04824 5/8"x3 3/8"x18 1/4" (16x86x462) LADDER ASSEMBLY STEP 4 SCREW PFH 8x1 1/2 (4 PLCS) M102 (4) SCREW PFH 8x1 1/2
(2) E71 - MONKEY BAR RAIL - W102369 1 3/8"x3 3/8"x60 5/8" (36x86x1539) (4) EJ - L BRACKET 54x67 - A100053 (2) QZ - TRIANGLE PLATE 100° 5 HOLE - A100294 MONKEY BAR ASSEMBLY STEP 1 (2) BOLT WH 5/16x2 (6) BOLT WH 5/16x1 1/2 (6) (2) L BRACKET 54x67 (4 PLCS) WASHER FLAT 8x27 (2) BOLT WH 5/16x2 (2 PLCS) T-NUT 5/16 NUT LOCK 5/16 E71 NUT LOCK 5/16 (2 PLCS) WASHER FLAT 8x27 (2 PLCS) E71 BOLT WH 5/16x1 1/2 (6 PLCS) TRIANGLE PLATE 100° 5 HOLE (2 PLCS) T-NUT 5/16 (6 PLCS)
(2) E4 - MONKEY BAR UPRIGHT - W101733 1 3/8"x3 3/8"x71 3/8" (36x86x1812) MONKEY BAR ASSEMBLY STEP 2 T-NUT 5/16 (4 PLCS) BOLT WH 5/16x1 1/2 (4 PLCS) E4 E4 (4) BOLT WH 5/16x1 1/2 (4) T-NUT 5/16
(6) EC - METAL RUNG 559 - A100045 MONKEY BAR ASSEMBLY STEP 3 METAL RUNG 559 (6 PLCS) SCREW TAPPING 14x1-1/2 (12 PLCS) (12) SCREW TAPPING 14x1-1/2
(2) H81 - MONKEY BAR BRACE - W100993 1"x3 3/8"x53 1/4" (24x86x1352) (1) H82 - MONKEY BAR GROUND BOARD - W100994 1"x3 3/8"x70 3/8" (24x86x1786) MONKEY BAR ASSEMBLY STEP 4 (4) (4) LAG SCREW WH 5/16x2 (8) (2) WASHER LOCK INT 8x15 (6) (2) WASHER FLAT 9x18 (2 PLCS) H81 BOLT HEX 5/16x2-3/4 (2 PLCS) H81 H82 T-NUT 5/16 (6 PLCS) LAG SCREW WH 5/16x2 (4 PLCS) BOLT WH 5/16x1 3/4 (4 PLCS) WASHER LOCK EXT 8x19 (8 PLCS) WASHER LOCK EXT 8x19 T-NUT 5/16 WASHER FLAT 9x18 (2) WASHER LOCK INT 8x15 (2 PLCS) B
(2) EA - HAND GRIP YELLOW PLASTIC - A100043 MONKEY BAR ASSEMBLY STEP 5 (4) (4) (4) HAND GRIP YELLOW PLASTIC (2 PLCS) WASHER FLAT 9x18 (4 PLCS) WASHER LOCK INT 8x15 (4 PLCS) SCREW TAPPING 14x1-1/2 (4 PLCS) SCREW TAPPING 14x1-1/2 WASHER LOCK INT 8x15 WASHER FLAT 9x18
(1) SB74 - SWING BEAM EXTENDED - W102419 2"x5 1/4"x89 1/2" (50x134x2274) (2) GD - L BRACKET 66x66x127 - A100140 (1) TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326 (1) TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325 SWING BEAM ASSEMBLY STEP 1 WASHER FLAT 8x27 (4 PLCS) BOLT HEX 5/16x2-3/4 (2 PLCS) (3) BOLT WH 5/16x1 3/4 (2) (3) NUT BARREL WH 5/16x7/8 (4) WASHER FLAT 8x27 (2) NUT LOCK 5/16 NUT LOCK 5/16 (2 PLCS) SB74 BOLT WH 5/16x1 3/4 (3 PLCS) NUT BARREL WH 5/16x7/8 (3 PLCS) SWING BEAM EXT
(1) W71 - SWING BEAM SUPPORT - W102420 2"x3 3/8"x49 5/8" (50x86x1260) (2) (1) E77 - ANGLE BRACE - W100991 1 3/8"x3 3/8"x74 3/8" (36x86x1890) H79 - END SUPPORT - W100992 1"x3 1/2"x42" (24x86x1072) SWING BEAM ASSEMBLY STEP 2 BOLT WH 5/16x2 (2) W71 WASHER LOCK EXT 12x19 (1 PLC) (1) NUT BARREL WH 5/16x7/8 (1 PLC) BOLT WH 5/16x4 1/2 (2) E77 (3) NUT BARREL WH 5/16x7/8 (5) WASHER LOCK EXT 8x19 LAG SCREW WH 5/16x2 (3) WASHER LOCK EXT 12x19 BOLT WH 5/16x4 1/2 (1 PLC) WASHER LOCK EXT 8x19 (1 PLC)
SWING BEAM ASSEMBLY STEP 3 (2) BOLT WH 5/16x1 3/4 BOLT WH 5/16x2 1/2 (2) (2) NUT BARREL WH 5/16x7/8 (2) (2) NUT BARREL WH 5/16x1 1/2 WASHER LOCK EXT 8x19 (2) WASHER LOCK EXT 12x19 BOLT WH 5/16x1 3/4 (2 PLCS) WASHER LOCK EXT 8x19 (2 PLCS) BOLT WH 5/16x2 1/2 (2 PLCS) NUT BARREL WH 5/16x7/8 (2 PLCS) NUT BARREL WH 5/16x1 1/2 (2 PLCS) W71 WASHER LOCK EXT 12x19 (2 PLCS) THESE BOLTS ARE REQUIRED FOR IMPROVED STRUCTUAL STRENGHT OF 'W71' SUPPORT AND MUST BE INSTALLED.
(4) EY - TUBING CAP GLIDER SUPPORT - A100067 (4) EX - GLIDER BUSHING BYD GREEN - A100066 (2) EW - GLIDER SUPPORT BYD GREEN - A100065 SWING BEAM ASSEMBLY STEP 4 (4) SWING HANGER QUICK LINK (2) BOLT WH 5/16x5 3/4 SB74 (6) BOLT WH 5/16x5 3/4 (2 PLCS) LAG SCREW WH 5/16x2 1/2 (2 PLCS) WASHER FLAT 8x27 (2) (6) NUT LOCK 5/16 GLIDER SUPPORT BYD GREEN (2 PLCS) WASHER FLAT 8x27 (2 PLCS) NUT LOCK 5/16 (2 PLCS) SWING HANGER QUICK LINK (4 PLCS) NUT LOCK 5/16 (4 PLCS) WASHER FLAT 8x27 (4 PLCS) GLIDER BUSHING
SWING BEAM ASSEMBLY STEP 5 (4) NUT LOCK 5/16 (4) WASHER FLAT 8x27 (4) WASHER SAFETY 17x30 SB74 (4) SWING HANGER QUICK LINK NUT LOCK 5/16 (4 PLCS) WASHER FLAT 8x27 (4 PLCS) WASHER SAFETY 17x30 (4 PLCS) 1. LOCK NUT MUST BE TIGHTENED UNTIL LOOP IS TIGHT AGAINST THE SAFETY WASHER. 2. SWING HANGER BOLT MUST BE ORIENTED AS SHOWN TO AVOID DAMAGE TO SWING HANGER BOLT.
(2) (2) N5 - BAY WINDOW BOARD - W100592 5/8"x2 3/8"x13 1/8" (16x60x332) (2) N9 - BAY WINDOW BOARD - W100596 5/8"x2 3/8"x6 1/4" (16x60x158) L6 - BAY WINDOW HEADER - W100571 5/8"x4 3/8"x30 1/2" (16x112x774) BAY WINDOW ASSEMBLY STEP 1 CENTER 'N9' BOARDS ON 'L6' BOARDS.
(2) (2) N5 - BAY WINDOW BOARD - W100592 5/8"x2 3/8"x13 1/8" (16x60x332) N9 - BAY WINDOW BOARD - W100596 5/8"x2 3/8"x6 1/4" (16x60x158) BAY WINDOW ASSEMBLY STEP 2 (6) SCREW PFH 8x1 1/8 (2) SCREW PFH 8x1 SCREW PFH 8x1 (2 PLCS) SCREW PFH 8x1 1/8 (6 PLCS) N9 N5 N5 N9
(2) (2) N5 - BAY WINDOW BOARD - W100592 5/8"x2 3/8"x13 1/8" (16x60x332) N9 - BAY WINDOW BOARD - W100596 5/8"x2 3/8"x6 1/4" (16x60x158) BAY WINDOW ASSEMBLY STEP 3 SCREW PFH 8x1 (2 PLCS) SCREW PFH 8x1 1/8 (6 PLCS) N5 N9 N5 N9 (6) SCREW PFH 8x1 1/8 (2) SCREW PFH 8x1
(3) GK - WINDOW FRAME 216x267 BYD GREEN - A100146 BAY WINDOW ASSEMBLY STEP 4 (12) WINDOW FRAME 216x267 BYD GREEN (3 PLCS) SCREW PWH 8x3/4 (12 PLCS) SCREW PWH 8x3/4
(1) (1) L9 - DOOR BOARD - W101233 5/8"x4 3/8"x35" (16x112x890) L10 - DOOR BOARD - W101229 5/8"x4 3/8"x35" (16x112x890) (2) (2) M19 - DOOR BOARD - W101230 5/8"x3 3/8"x35 3/4" (16x86x908) (2) M22 - DOOR BOARD - W101231 5/8"x3 3/8"x6 1/4" (16x86x160) M21 - DOOR BOARD - W101232 5/8"x3 3/8"x21 1/4" (16x86x540) (3) O1 - DOOR CLEAT - W101234 5/8"x1 3/8"x21" (16x34x534) DOOR ASSEMBLY STEP 1 (36) 12 5/8 M22 15 3/8 SCREW PFH 8x1 1/8 3 1/8 SCREW PFH 8x1 1/8 (36 PLCS) M22 O1 L10 O1 M19 M21 M21 M1
(2) HINGE - A100093 DOOR ASSEMBLY STEP 2 5 1/2 23 (4) 1/4 SCREW PWH 8x5/8 (4 PLCS) HINGE (2 PLCS) SCREW PWH 8x5/8
(1) GK - WINDOW FRAME 216x267 BYD GREEN - A100146 DOOR ASSEMBLY STEP 3 (4) WINDOW FRAME 216x267 BYD GREEN (1 PLC) SCREW PWH 8x3/4 (4 PLCS) SCREW PWH 8x3/4
(1) HZ - KNOB - A100071 DOOR ASSEMBLY STEP 4 (1) KNOB (1 PLC) SCREW PFH 8x1 1/8 (1 PLC) SCREW PFH 8x1 1/8
(4) H3 - ROOF RAFTER - W101502 1"x3 3/8"x34" (24x86x864) (2) N6 - GABLE BOARD - W100593 5/8"x2 3/8"x13" (16x60x330) (4) (2) N7 - GABLE BOARD - W100594 5/8"x2 3/8"x8" (16x60x202) N3 - GABLE BOARD - W100590 5/8"x2 3/8"x31 1/2" (16x60x800) (2) L7 - GABLE MOON - W100572 5/8"x4 3/8"x13" (16x112x330) ROOF ASSEMBLY STEP 1 MAKE TWO GABLE END ASSEMBLIES.
(2) R1 - ROOF BOARD - W101503 3/4"x5 1/2"x42 1/2" (18x140x1081) ROOF ASSEMBLY STEP 2 1 1 (8) SCREW PFH 8x1 1/2 38 11/16 R1 SCREW PFH 8x1 1/2 (8 PLCS) R1
(12) R1 - ROOF BOARD - W101503 3/4"x5 1/2"x42 1/2" (18x140x1081) ROOF ASSEMBLY STEP 3 (48) SCREW PFH 8x1 1/2 (48 PLCS) R1 12 PLCS SCREW PFH 8x1 1/2
(1) (1) K1 - BASE BOARD - W4L04815 5/8"x5 1/4"x84 3/8" (16x134x2144) (2) J1 - FLOOR SUPPORT - W101037 1"x2 3/8"x3" (24x60x76) E1 - TOWER LEG - W4L04821 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (2) F1 - DECK BRACE - W101504 1 3/8"x2 3/8"x15 3/4" (36x60x400) E6 - TOWER LEG - W4L04825 1 3/8"x3 3/8"x73 1/8" (36x86x1856) (1) H1 - FLOOR RAIL - W4L04823 1"x3 3/8"x64 3/4" (24x86x1644) (1) (1) FORT ASSEMBLY STEP 1 L1 - WALL RAIL - W101730 5/8"x4 3/8"x64 3/4" (16x112x1644) (14) T-NUT 5/16 (11 PLCS) 15 13 14
(1) K1 - BASE BOARD - W4L04815 5/8"x5 1/4"x84 3/8" (16x134x2144) (1) (1) (2) J1 - FLOOR SUPPORT - W101037 1"x2 3/8"x3" (24x60x76) E2 - TOWER LEG - W4L04822 1 3/8"x3 3/8"x89 1/2" (36x86x2274) E3 - TOWER LEG - W4L04817 1 3/8"x3 3/8"x73 1/8" (36x86x1856) (1) L2 - WALL RAIL - W101487 (1) 5/8"x4 3/8"x64 3/4" (16x112x1644) H2 - FLOOR RAIL - W101457 1"x3 3/8"x64 3/4" (24x86x1644) FORT ASSEMBLY STEP 2 (10) WASHER LOCK EXT 8x19 (8) BOLT WH 5/16x2 (2) BOLT WH 5/16x2 1/4 BOLT WH 5/16x2 (4 PLCS) E2 L2
(2) K2 - BASE BOARD - W101452 5/8"x5 1/4"x40 3/8" (16x134x1024) (1) M8 - WALL RAIL - W101454 5/8"x3 3/8"x40 3/8" (16x86x1024) (1) G1 - SWING BEAM MOUNT - W101495 1"x5 1/4"x40 3/8" (24x134x1024) (1) M6 - FLOOR RAIL - W102373 5/8"x3 3/8"x40 3/8" (16x86x1024) (1) M14 - WALL RAIL - W102372 5/8"x3 3/8"x40 3/8" (16x86x1024) (2) L3 - WALL RAIL - W101489 5/8"x4 3/8"x40 3/8" (16x112x1024) FORT ASSEMBLY STEP 3 BOLT WH 5/16x4-1/4 (4 PLCS) (26) WASHER LOCK EXT 8x19 G1 (22) T-NUT 5/16 (4 PLCS) (4) LAG
(2) F1 - DECK BRACE - W101504 1 3/8"x2 3/8"x15 3/4" (36x60x400) FORT ASSEMBLY STEP 4 BOLT WH 5/16x2 8 ! 8 7 6 4 5 3 4 2 3 1 2 5 6 9 7 10 11 9 12 10 13 11 14 12 15 13 (2) 20 21 23 22 17 18 19 21 20 19 16 18 16 12 13 14 15 17 15 14 12 11 10 9 5 6 7 8 9 10 11 13 8 7 5 1 2 3 4 6 4 3 2 1 1 22 (2) (2) (4) LAG SCREW WH 5/16x2 T-NUT 5/16 WASHER LOCK EXT 8x19 T-NUT 5/16 (2 PLCS) F1 WASHER LOCK EXT 8x19 (4 PLCS) BOLT WH 5/16x2 (2 PLCS) LAG SCREW WH
(1) H5 - FLOOR JOIST - W102374 1"x3 3/8"x64 3/4" (24x86x1644) (1) SQ - "A" REVISION TAG - A100314 FORT ASSEMBLY STEP 5 (4) SCREW PFH 8x2 (2) SCREW PWH 8x5/8 SCREW PFH 8x2 (4 PLCS) H5 SCREW PWH 8x5/8 (2 PLCS) "A" REVISION TAG (1 PLC)
(17) M3 - FLOOR BOARD - W102375 5/8"x3 3/8"x42 1/4" (16x86x1072) (2) L5 - OUTER FLOOR BOARD - W102376 5/8"x4 3/8"x37 1/2" (16x112x952) FORT ASSEMBLY STEP 6 (95) SCREW PFH 8x1 1/2 SCREW PFH 8x1 1/2 (95 PLCS) L5 L5 M3 17 PLCS
(1) E7 - CLUB HOUSE LEG - W4L04826 1 3/8"x3 3/8"x42 1/2" (36x86x1078) FORT ASSEMBLY STEP 7 (1) E5 - CLUB HOUSE LEG - W101490 1 3/8"x3 3/8"x42 1/2" (36x86x1078) BOLT WH 5/16x2 (4 PLCS) WASHER LOCK EXT 8x19 (4 PLCS) T-NUT 5/16 (6 PLCS) E7 E5 (4) PILOT HOLES THIS SIDE BOLT WH 5/16x2 (4) WASHER LOCK EXT 8x19 (6) T-NUT 5/16 NOTE HOLES
(2) M8 - WALL RAIL - W101454 5/8"x3 3/8"x40 3/8" (16x86x1024) (1) M10 - WALL RAIL - W101494 5/8"x3 3/8"x37 1/2" (16x86x951) FORT ASSEMBLY STEP 8 (4) (2) LAG SCREW WH 5/16x2 BOLT WH 5/16x2 (6) WASHER LOCK EXT 8x19 (2) T-NUT 5/16 T-NUT 5/16 (2 PLCS) M8 M8 WASHER LOCK EXT 8x19 (6 PLCS) LAG SCREW WH 5/16x2 (4 PLCS) BOLT WH 5/16x2 (2 PLCS) M10
(2) M12 - WALL RAIL - W101731 5/8"x3 3/8"x6 3/4" (16x86x173) (2) M13 - WALL RAIL - W101500 5/8"x3 3/8"x8 1/2" (16x86x216) (2) ES - L BRACKET GREEN 32x51 - A100061 FORT ASSEMBLY STEP 9 (2) BOLT WH 5/16x1/2 PLACE L BRACKETS APPROX AS SHOWN AND ORIENTED LIKE THE DETAIL BELOW. DRILL THROUGH 'M13' BOARDS WITH A 7/16" DIA BIT.
(2) M9 - WALL RAIL - W101496 5/8"x3 3/8"x37 1/2" (16x86x951) (1) L4 - CLUB HOUSE WALL RAIL - W101491 5/8"x4 3/8"x40 3/8" (16x112x1024) FORT ASSEMBLY STEP 10 (4) T-NUT 5/16 (8 PLCS) (8) WASHER LOCK EXT 8x19 (12 PLCS) BOLT WH 5/16x2 (8 PLCS) LAG SCREW WH 5/16x2 BOLT WH 5/16x2 (12) WASHER LOCK EXT 8x19 (8) T-NUT 5/16 M9 LAG SCREW WH 5/16x2 (4 PLCS) L4 M9
(6) FORT ASSEMBLY STEP 11 N4 - PICKET - W101492 5/8"x2 3/8"x21 3/8" (16x60x542) 3 5/16 EQUAL SPACING 1 9/16 SCREW PFH 8x1 1/8 (12 PLCS) 6 PLCS N4 (12) SCREW PFH 8x1 1/8
(2) M4 - WALL BOARD - W101510 5/8"x3 3/8"x40 5/8" (16x86x1032) (8) (3) M15 - WALL BOARD - W101506 5/8"x3 3/8"x3 1/2" (16x86x88) M16 - WALL BOARD - W101732 5/8"x3 3/8"x16 1/4" (16x86x412) FORT ASSEMBLY STEP 12 (38) SCREW PFH 8x1 1/8 (38 PLCS) M15 8 PLCS M16 M4 SCREW PFH 8x1 1/8
(2) Y1 - WALL BOARD - W101499 5/8"x4"x34 3/8" (16x102x874) (2) M1 - WALL BOARD - W101501 5/8"x3"x34 3/8" (16x76x874) FORT ASSEMBLY STEP 13 Y1 SCREW PFH 8x1 1/8 (16 PLCS) Y1 M1 (16) SCREW PFH 8x1 1/8
(2) N8 - WALL BOARD SUPPORT - W100595 5/8"x2 3/8"x6 3/4" (16x60x170) FORT ASSEMBLY STEP 14 SCREW PFH 8x1 1/8 (4 PLCS) N8 (4) SCREW PFH 8x1 1/8 21" FROM DECK FLOOR
(11) M5 - WALL BOARD - W101497 5/8"x3 3/8"x38 7/8" (16x86x986) FORT ASSEMBLY STEP 15 M5 11 PLCS (33) SCREW PFH 8x1 1/8 SCREW PFH 8x1 1/8 (33 PLCS)
(9) M17 - WALL BOARD - W101493 5/8"x3 3/8"x21 3/8" (16x86x542) FORT ASSEMBLY STEP 16 M17 9 PLCS SCREW PFH 8x1 1/8 (36 PLCS) (36) SCREW PFH 8x1 1/8
(1) BAY WINDOW ASSEMBLY FORT ASSEMBLY STEP 17 SCREW PFH 8x2 (6 PLCS) (6) SCREW PFH 8x2
(1) DOOR ASSEMBLY FORT ASSEMBLY STEP 18 CENTER DOOR IN OPENING, LEFT TO RIGHT AND TOP TO BOTTOM.
(2) GK - WINDOW FRAME 216x267 BYD GREEN - A100146 FORT ASSEMBLY STEP 19 WINDOW FRAME 216x267 BYD GREEN (2 PLCS) SCREW PWH 8x3/4 (8 PLCS) (8) SCREW PWH 8x3/4
(2) EA - HAND GRIP YELLOW PLASTIC - A100043 FORT ASSEMBLY STEP 20 (4) SCREW TAPPING 14x1-1/2 (4) WASHER LOCK INT 8x15 (4) WASHER FLAT 9x18 WASHER FLAT 9x18 (4 PLCS) WASHER LOCK INT 8x15 (4 PLCS) SCREW TAPPING 14x1-1/2 (4 PLCS) HAND GRIP YELLOW PLASTIC (2 PLCS)
(2) M8 - WALL RAIL - W101454 5/8"x3 3/8"x40 3/8" (16x86x1024) FORT ASSEMBLY STEP 21 (22) SCREW PFH 8x1 1/8 (4) WASHER LOCK EXT 8x19 M8 (4) BOLT WH 5/16x5 (4 PLCS) SCREW PFH 8x1 1/8 (22 PLCS) WASHER LOCK EXT 8x19 (4 PLCS) M8 BOLT WH 5/16x5
(4) H7 - BENCH UPRIGHT - W4L04765 1"x3 3/8"x15" (24x86x380) FORT ASSEMBLY STEP 22 (8) BOLT WH 5/16x1 1/2 (8) WASHER LOCK EXT 8x19 (8) BOLT WH 5/16x1 1/2 (8 PLCS) WASHER LOCK EXT 8x19 (8 PLCS) T-NUT 5/16 (8 PLCS) T-NUT 5/16
(4) H8 - SEAT SUPPORT - W4L04766 1"x3 3/8"x8 1/2" (24x86x216) FORT ASSEMBLY STEP 23 (8) BOLT WH 5/16x1 3/4 (8) WASHER LOCK EXT 8x19 (8) H8 T-NUT 5/16 (8 PLCS) BOLT WH 5/16x1 3/4 (8 PLCS) WASHER LOCK EXT 8x19 (8 PLCS) T-NUT 5/16
(2) H4 - TABLE SUPPORT - W4L04818 1"x3 3/8"x16 3/4" (24x86x424) FORT ASSEMBLY STEP 24 (4) (4) (4) H4 T-NUT 5/16 (4 PLCS) BOLT WH 5/16x2 1/4 (4 PLCS) WASHER LOCK EXT 8x19 (4 PLCS) BOLT WH 5/16x2 1/4 WASHER LOCK EXT 8x19 T-NUT 5/16
(4) M2 - TABLE BOARD - W4L04820 5/8"x3 3/8"x40 3/8" (16x86x1024) (1) M7 - TABLE CENTER BOARD - W4L04819 5/8"x3 3/8"x37 1/2" (16x86x952) (1) N1 - 5 BOARD CLEAT - W4L04828 5/8"x2 3/8"x15 1/4" (16x60x388) FORT ASSEMBLY STEP 25 SCREW PFH 8x1 1/2 (20 PLCS) M7 4 PLCS M2 N1 SCREW PFH 8x1 1/8 (7 PLCS) (20) SCREW PFH 8x1 1/2 (7) SCREW PFH 8x1 1/8
(4) Q1 - BENCH SEAT - W4L04816 1"x4 3/8"x42 1/2" (24x112x1078) FORT ASSEMBLY STEP 26 (16) SCREW PFH 8x1 1/2 (16 PLCS) 4 PLCS Q1 SCREW PFH 8x1 1/2
(1) N11 - DOOR STOP - W101236 5/8"x2 3/8"x2" (16x60x51) FORT ASSEMBLY STEP 27 DRILL TWO 1/4" DIA HOLES THROUGH 'M1' AS SHOWN BELOW. LOCATE 'N11' ON THE OUTSIDE OF 'M1' AS SHOWN BELOW.
(4) DG - CHAIN GREEN 38.5" - A100015 (4) FA - QUICK LINK - A100069 (1) DN - GLIDER SEAT DARK GREEN - A100025 (2) DJ - GLIDER ARM LIGHT GREEN - A100021 GLIDER ASSEMBLY (2) (4) (2) BOLT WH 5/16x5 3/4 WASHER FLAT 8x27 NUT LOCK 5/16 CHAIN GREEN 38.
(1) LADDER ASSEMBLY FINAL ASSEMBLY STEP 1 (2) BOLT WH 5/16x1 1/2 (2) WASHER LOCK EXT 8x19 (2) T-NUT 5/16 WASHER LOCK EXT 8x19 (2 PLCS) BOLT WH 5/16x1 1/2 (2 PLCS) T-NUT 5/16 (2 PLCS)
(1) SWING BEAM ASSEMBLY FINAL ASSEMBLY STEP 2 WASHER FLAT 8x27 (4 PLCS) WASHER SPLIT 5/16 (4 PLCS) BOLT HEX 5/16x1 1/4 (4 PLCS) (4) BOLT HEX 5/16x1 1/4 (4) WASHER SPLIT 5/16 (4) WASHER FLAT 8x27
(1) MONKEY BAR ASSEMBLY FINAL ASSEMBLY STEP 3 (4) BOLT WH 5/16x1/2 (4 PLCS) BOLT WH 5/16x1/2
(1) SLIDE ASSEMBLY FINAL ASSEMBLY STEP 4 DRILL 7/16" DIA HOLES THROUGH SLIDE BED AND DECK BOARDS AT LOCATIONS SHOWN.
(1) HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164 FINAL ASSEMBLY STEP 5 (4) BYD ID TAG (LARGE) 2011 WITH AGES (1 PLC) SCREW PWH 8x5/8 (4 PLCS) SCREW PWH 8x5/8
(1) GLIDER ASSEMBLY FINAL ASSEMBLY STEP 6 TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK GLIDER ASSEMBLY
(4) FA - QUICK LINK - A100069 (2) FB - SWING SEAT YELLOW - A100070 (4) EZ - CHAIN GREEN 51.25" - A100068 FINAL ASSEMBLY STEP 7 TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK CHAIN GREEN 51.
(8) - GROUND STAKE REBAR - A4M00527 FINAL ASSEMBLY STEP 8 (6) NOTE: FAILURE TO USE GROUND STAKES CAN VOID WARRANTY & CAUSE INJURY! BOLT WH 5/16x1/2 NUT BARREL WH 5/16x7/8 (2) BOLT WH 5/16x1 1/4 (2 PLCS) (6) NUT BARREL WH 5/16x5/8 (2 PLCS) NUT BARREL WH 5/16x5/8 (4 PLCS) WASHER LOCK EXT 12x19 (2 PLCS) WASHER LOCK EXT 12x19 (4 PLCS) BOLT WH 5/16x1 1/4 (2) TAP IN GROUND STAKES AT AN APPROXIMATE 45° ANGLE AT THE LOCATIONS SHOWN. USING GROUND STAKES AS A GUIDE, DRILL 7/16" DIA HOLES.
Limited Warranty This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories.
