MONTICELLO Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 1-800-856-4445 Wooden Play Set Model: # 35015 • Owner's Manual • Frequently Asked Questions • Assembly Instructions • Warranty Information Register your new swing set on-line @ www.swingsetsonline.com (you will also find any updates on assembly instructions and information to order replacement parts) Features the fastening system. Save this assembly manual for future reference in the event that you need to order replacement parts.
STOP PARE Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.swingsetsonline.com ¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA! La tienda donde realizó la compra no almacena piezas de este producto.
Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation. 2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing material washing away during heavy rains. 3.
Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth 6" (152mm) 9" (228mm) 12" (304mm) to 9" (228mm) Wood Chips 7' (2.13m) 10' (3.05m) 11' (3.35m) 10' (3.05m) Double-Shredded bark mulch 6' (1.83m) 10' (3.05m) 11' (3.35m) 7' (2.13m) Engineered Wood Fibers 6' (1.83m) 7' (2.13m) >12' (3.66m) 6' (1.83m) Fine Sand 5' (1.52m) 5' (1.
Owner’s Manual Play Set 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it. 19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard. 20. Instruct children to never wrap their legs around swing chain. 21.
Owner’s Manual Play Set Additional Maintenance: • Check the swing beam and hardware every two weeks due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season. • Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sand may be necessary to maintain a safe playing environment.
Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY 9 HANDBOOK X3.
Play Set Assembly Manual FAQs: 1. Does the area for the playset need to be level? Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground. 2. What size area is recommended for the playset? Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety. 3.
Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.
Basic Setup Dimensions Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. 32'- 1/8" 20'- 1/8" 24'-4 5/8" 12'-4 5/8" 6' 6' Safe Play Zone General Information: Your set has been designed and engineered for children only and for residential use only. A maximum of 150 lbs. per child is recommended for play activities designed for individual use. A maximum of 120 lbs.
Parts Identification Wood Components (NOT TO SCALE) (1) E1 - FORT UPRIGHT - W4L05425 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (1) E2 - FORT UPRIGHT - W2A01681-1 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (1) E3 - FORT UPRIGHT - W4L05419 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (1) E4 - FORT UPRIGHT - W4L05418 1 3/8"x3 3/8"x89 1/2" (36x86x2274) E5 - FORT UPRIGHT - W101169 1 3/8"x3 3/8"x76 1/2" (36x86x1942) (1) (1) E6 - PERGOLA UPRIGHT - W4L05415 1 3/8"x3 3/8"x71 1/8" (36x86x1807) E7 - PERGOLA UPRIGHT - W4L05424 1 3
Parts Identification Wood Components (NOT TO SCALE) (2) H5 - OUTER FLOOR SUPPORT - W101183 1"x3 3/8"x44 1/4" (24x86x1124) H6 - PERGOLA SIDE RAIL - W4L05416 1"x3 3/8"x33 3/8" (24x86x848) (2) (10) H50 - LADDER RUNG - W4L05474 1"x3 3/8"x17 1/8" (24x86x434) (4) (2) H73 - ROCK WALL RAIL - W100024 1"x3 3/8"x48 3/4" (24x86x1238) (1) H74 - LEFT UPRIGHT - W100608 1"x3 3/8"x50 3/4" (24x86x1290) (1) H75 - RIGHT UPRIGHT - W100609 1"x3 3/8"x50 3/4" (24x86x1290) (1) (2) H79 - END SUPPORT - W4L04855 1"x3 1
Parts Identification Wood Components (NOT TO SCALE) K2 - DOUBLE ARCHED FORT RAIL - W101177 5/8"x5 1/4"x74 5/8" (16x134x1896) (1) K3 - ARCHED FORT RAIL - W101178 5/8"x5 1/4"x74 5/8" (16x134x1896) (1) (2) K4 - FORT GROUND BOARD - W4L05471 5/8"x5 1/4"x70 1/4" (16x134x1783) K5 - FORT RAIL - W101164 5/8"x5 1/4"x44 1/4" (16x134x1124) (2) (2) K6 - ARCHED FORT RAIL - W101174 5/8"x5 1/4"x44 1/4" (16x134x1124) (1) K7 - TOY BOX BOARD - W4L05434 5/8"x5 1/4"x43" (16x134x1092) (1) K10 - GROUND BOARD - W1011
Parts Identification Wood Components (NOT TO SCALE) (1) (2) (10) M7 - TABLE TOP BOARD - W4L05413 5/8"x3 3/8"x43" (16x86x1092) (1) M8 - PERGOLA WALL RAIL - W101204 5/8"x3 3/8"x43" (16x86x1092) (2) M9 - HANDLE WALL RAIL - W101191 5/8"x3 3/8"x25 5/8" (16x86x652) M10 - FORT RAIL - W101190 5/8"x3 3/8"x23 7/8" (16x86x605) (1) M11 - FORT RAIL - W101203 5/8"x3 3/8"x20 3/8" (16x86x518) M14 - FLOOR SUPPORT - W4L05442 5/8"x3 3/8"x74 5/8" (16x86x1896) M13 - WALL RAIL - W101185 5/8"x3 3/8"x10" (16x86x254)
Parts Identification Wood Components (NOT TO SCALE) (1) (1) (1) (4) M72 - ROCK WALL SLAT - W100023 5/8"x3 3/8"x20 1/4" (16x86x514) M77 - SLIDE BRACE - W4L04711 5/8"x3 3/8"x14 1/4" (16x86x362) M75 - ROCK LADDER BOARD - W4L05201 5/8"x3 3/8"x20 1/4" (16x86x514) (2) M78 - CENTER SLIDE BRACE - W4L04712 5/8"x3 3/8"x14 1/4" (16x86x362) M102 - ATTACHMENT BOARD - W102970 5/8"x3 3/8"x18 1/4" (16x86x462) (1) M103 - REAR SUPPORT - W102996 5/8"x3 3/8"x18 1/4" (16x86x462) (1) M132 - ATTACHMENT BOARD - W4L05
Parts Identification Wood Components (NOT TO SCALE) (1) SB74 - SWING BEAM EXTENDED - W4L04582 2"x5 1/4"x77" (50x134x1956) (1) W71 - SWING BEAM SUPPORT - W4L04856 2"x3 3/8"x49 5/8" (50x86x1260) Y1 - END FLOOR BOARD - W101179 5/8"x4"x40 1/8" (16x102x1020) (2) (2) (2) Y2 - END FLOOR BOARD - W101171 5/8"x4"x30 1/4" (16x102x768) Y3 - SUNBURST HALF MOON - W4L05430 5/8"x4"x12" (16x102x306) (2) RP2 - ROOF PANEL - W2A01675 1 3/8"x19 3/8"x48 1/4" (35x491x1224) (2) RP1 - ROOF PANEL - W2A01676 1 3/8"x19 1/8
Parts Identification Hardware (NOT TO SCALE) (2) B - NUT BARREL WH 5/16x5/8 - H100004 (1) KA - BOLT WH 5/16x4 1/2 - H100021 (13) D - NUT BARREL WH 5/16x7/8 - H100005 (2) C - NUT BARREL WH 5/16x1 1/2 - H100006 (4) Y - LAG SCREW WH 5/16x1 1/2 - H100026 (41) Z - LAG SCREW WH 5/16x2 - H100027 (7) G - BOLT WH 5/16x1 1/4 - H100009 (2) AA - LAG SCREW WH 5/16x2 1/2 - H100028 (15) H - BOLT WH 5/16x1 1/2 - H100010 (4) AN - BOLT HEX 5/16x2-3/4 - H100047 (6) J - BOLT WH 5/16x1 3/4 - H100011 (4) AJ - BOLT HEX 5
Parts Identification Hardware (NOT TO SCALE) (2) CY - SCREW PWH 8x5/8 - H100128 (7) BL - SCREW TAPPING 14x3/4 - H100083 (17) CH - SCREW TAPPING 14x1-1/2 - H100109 (4) LC - LAG SCREW WH 1/4x1-1/2 - H100145 (117) BR - SCREW PFH 8x1 1/8 - H100088 (231) BP - SCREW PFH 8x1 1/2 - H100086 (6) BZ - SWING HANGER QUICK LINK - H100099 (11) CM - BOLT WH 5/16x1/2 - H100115 (7) CB - WASHER SAFETY 17x30 - H100103 (17) CD - WASHER FLAT 8x27 - H100105 (11) CE - WASHER FLAT 9x18 - H100106 (9) BS - SCREW PFH 8x1 3
Parts Identification Accessories (NOT TO SCALE) (7) EJ - L BRACKET 54x67 - A100053 (6) DQ - HAND GRIP GREEN PLASTIC - A100028 (6) EC - METAL RUNG 559 - A100045 (6) FA - QUICK LINK - A100069 (1) - TRAPEZE - A6P00034 (2) GD - L BRACKET 66x66x127 - A100140 (2) QZ - TRIANGLE PLATE 100° 5 HOLE - A100294 (2) HD - SWING SEAT YELLOW - A100171 (1) TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325 (1) TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326
Parts Identification Accessories (NOT TO SCALE) (1 L ) E (1 ) -S (1 K ) E DE LI 8' GR EE N LE FT T 00 6P 00 10 -A -A GH RI OW N LL EE YE GR 8' 8' D BE IL RA DE IL RA LI DE LI -S -S -A 55 3 03 00 10 54 (8) - GROUND STAKE REBAR - A4M00527 (1) SQ - "A" REVISION TAG - A100314 (3) - LARGE GREEN HOLLOW CORE ROCK #1 - A6P00036 (3) (2) KN - CHAIN GREEN 31" - A100177 (4) EZ - CHAIN GREEN 51.
(1) H74 - LEFT UPRIGHT - W100608 1"x3 3/8"x50 3/4" (24x86x1290) (4) H50 - LADDER RUNG - W4L05474 1"x3 3/8"x17 1/8" (24x86x434) 4 FT LADDER WITH ATTACHMENT BOARD STEP 1 (8) SCREW PFH 8x2 (8 PLCS) H74 H50 SCREW PFH 8x2
(1) H75 - RIGHT UPRIGHT - W100609 1"x3 3/8"x50 3/4" (24x86x1290) STEP 2 (8) SCREW PFH 8x2 (8 PLCS) H75 SCREW PFH 8x2
(1) M103 - REAR SUPPORT - W102996 5/8"x3 3/8"x18 1/4" (16x86x462) STEP 3 (4) SCREW PFH 8x1 1/2 (4 PLCS) M103 SCREW PFH 8x1 1/2
TOP 1 7/16" (1) M102 - ATTACHMENT BOARD - W102970 5/8"x3 3/8"x18 1/4" (16x86x462) STEP 4 (4) SCREW PFH 8x1 1/2 SCREW PFH 8x1 1/2 (4 PLCS) TOP M102
(6) M75 - ROCK LADDER BOARD - W4L05201 5/8"x3 3/8"x20 1/4" (16x86x514) (2) M72 - ROCK WALL SLAT - W100023 (1) 5/8"x3 3/8"x20 1/4" (16x86x514) H73 - ROCK WALL RAIL - W100024 1"x3 3/8"x48 3/4" (24x86x1238) 4' Rock Ladder (Green) Notes: • Note orientation of slats, be sure to arrange as shown. • Using slats as a guide, pre-drill top edges of rails with a 1/8" drill bit. • Failure to pre-drill may result in board splitting. • Assemble slats to rails as shown. (28) SCREW PFH 8x1 1/2 M75 FIG.
1 15/16" [49.0 mm] TOP (3) - LARGE GREEN HOLLOW CORE ROCK #2 - A6P00037 - (3) - LARGE GREEN HOLLOW CORE ROCK #1 - A6P00036 - (1) M132 - ATTACHMENT BOARD - W4L05472 5/8"x3 3/8"x20 1/4" (16x86x514) 4' Rock Ladder (Green) (4) NOTE: • INSERT T-NUTS • ATTACH ROCKS FIG.
SB74 - SWING BEAM EXTENDED - W4L04582 (1) 2"x5 1/4"x77" (50x134x1956) (2) L BRACKET 66x66x127 - A100140 (4) (2) STEP 1 WASHER FLAT 8x27 BOLT HEX 5/16x2-3/4 4' EXTENDED SWING BEAM (2) SB74 WASHER FLAT 8x27 (2 PLCS) WASHER FLAT 8x27 (2 PLCS) BOLT HEX 5/16x2-3/4 (2 PLCS) NUT LOCK 5/16 (2 PLCS) L BRACKET 66x66x127 (2 PLCS) NUT LOCK 5/16
4' EXTENDED SWING BEAM (6) NUT LOCK 5/16 (6) WASHER FLAT 8x27 STEP 2 NUT LOCK 5/16 (6 PLCS) WASHER FLAT 8x27 (6 PLCS) (6) (6) 1. Lock nut must be tightened until loop is tight against the safety washer. 2. Swing hanger bolt must be oriented as shown to avoid damage to swing hanger bolt.
(1) W71 - SWING BEAM SUPPORT - W4L04856 2"x3 3/8"x49 5/8" (50x86x1260) (2) (1) H79 - END SUPPORT - W4L04855 1"x3 1/2"x42" (24x86x1072) E77 - ANGLE BRACE - W4L04854 1 3/8"x3 3/8"x74 3/8" (36x86x1890) 4' EXTENDED SWING BEAM WASHER (1) LOCK EXT 12x19 STEP 3 (1) NUT BARREL WH 5/16x7/8 WASHER (5) LOCK EXT 8x19 (2) T-NUT 5/16 W71 WASHER LOCK EXT 12x19 (1 PLC) (2) BOLT WH 5/16x2 1/4 (1) NUT BARREL WH 5/16x7/8 (1 PLC) (2) LAG SCREW WH 5/16x2 BOLT WH 5/16x4 1/2 (1 PLC) WASHER LOCK EXT 8x19 (1 PLC)
TB - SWING BEAM EXTENSION (1) BRACKET-LEFT - A100325 TC - SWING BEAM EXTENSION (1) BRACKET-RIGHT - A100326 4' EXTENDED SWING BEAM STEP 4 (2) (5) FIG. 1 TB BOLT WH 5/16x2 1/2 NUT BARREL WH 5/16x7/8 WASHER (2) LOCK EXT 12x19 WASHER (2) LOCK EXT 8x19 (5) BOLT WH 5/16x1 3/4 NUT BARREL (2) WH 5/16x1 1/2 W71 TC NUT BARREL WH 5/16x7/8 (5 PLCS) BOLT WH 5/16x1 3/4 (5 PLCS) FIG.
(2) E71 - MONKEY BAR RAIL - W102369 1 3/8"x3 3/8"x60 5/8" (36x86x1539) (4) EJ - L BRACKET 54x67 - A100053 (2) QZ - TRIANGLE PLATE 100° 5 HOLE - A100294 MONKEY BAR ASSEMBLY STEP 1 (6) BUILD A LEFT AND RIGHT TOP RAIL. BOLT WH 5/16x1 1/2 (2) AFTER BUILDING LEFT ASSEMBLY AS SHOWN, REPEAT STEPS FOR A RIGHT ASSEMBLY. SEE BELOW FOR OREINTATION OF RIGHT SIDE TRIANGLE PLATE. (2) BOLT WH 5/16x2 NUT LOCK 5/16 ASSEMBLE WITH HARDWARE AS SHOWN.
(2) E78 - MONKEY BAR UPRIGHT - W102370 1 3/8"x3 3/8"x74 3/4" (36x86x1900) MONKEY BAR ASSEMBLY STEP 2 ASSEMBLE WITH HARDWARE AS SHOWN. REPEAT PROCESS FOR OTHER SIDE OF MONKEY BAR ASSEMBLY.
(6) EC - METAL RUNG 559 - A100045 MONKEY BAR ASSEMBLY STEP 3 ASSEMBLE AS SHOWN INTO PRE-DRILLED HOLES.
(2) (1) H81 - MONKEY BAR BRACE - W100993 1"x3 3/8"x53 1/4" (24x86x1352) H82 - MONKEY BAR GROUND BOARD - W100994 1"x3 3/8"x70 3/8" (24x86x1786) MONKEY BAR ASSEMBLY BOLT WH 5/16x1 1/2 LAG SCREW (4) BOLT HEX WH 5/16x2 5/16x2-3/4 (4) STEP 4 (2) ASSEMBLE AS SHOWN.
(2) DQ - HAND GRIP GREEN PLASTIC - A100028 MONKEY BAR ASSEMBLY STEP 5 ASSEMBLE WITH HARDWARE AS SHOWN.
(1) - SL IDE B ED 8' Y E LLO W- A6P 00 (1) 033 M77 - SLIDE BRACE - W4L04711 5/8"x3 3/8"x14 1/4" (16x86x362) SLIDE ASSEMBLY STEP 1 (2) (2) BOLT WH 5/16x1/2 T-NUT 5/16 SLIDE BED 8' YELLOW (1 PLC) BOLT WH 5/16x1/2 (2 PLCS) M77 T-NUT 5/16 (2 PLCS) 1/4" USE 'M77' SLIDE BRACE AS A TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED. BE SURE TO PLACE SLIDE BRACE UP 1/4" FROM BOTTOM EDGE OF SLIDE BED BEFORE MARKING HOLE PATTERN. TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.
(1) EL - SLIDE RAIL 8' GREEN LEFT - A100055 (2) M78 - CENTER SLIDE BRACE - W4L04712 5/8"x3 3/8"x14 1/4" (16x86x362) (1) EK - SLIDE RAIL 8' GREEN RIGHT - A100054 SLIDE ASSEMBLY STEP 2 NOTE: MAKE CERTAIN SUPPORTS AND SLIDE BED ARE FULLY ENGAGED WITHIN CHANNEL OF SLIDE RAILS. M78 (24) SLIDE RAIL 8' GREEN RIGHT (1 PLC) SCREW PFH 8x3 (24 PLCS) SLIDE RAIL 8' GREEN LEFT (1 PLC) TIP: A HELPER IS REQUIRED FOR THIS STEP.
(1) (1) E1 - FORT UPRIGHT - W4L05425 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (1) E2 - FORT UPRIGHT - W2A01681-1 1 3/8"x3 3/8"x89 1/2" (36x86x2274) K4 - FORT GROUND BOARD - W4L05471 5/8"x5 1/4"x70 1/4" (16x134x1783) (1) G1 - SWING BEAM ATTACHMENT RAIL - W101163 1"x5 1/4"x44 1/4" (24x134x1124) (1) (1) K5 - FORT RAIL - W101164 5/8"x5 1/4"x44 1/4" (16x134x1124) (1) O1 - WALL RAIL - W4L05429 5/8"x1 3/8"x44 1/4" (16x34x1124) H3 - FLOOR JOIST - W101166 1"x3 3/8"x44 1/4" (24x86x1124) STEP 1 SCREW PFH 8x1
E3 - FORT UPRIGHT - W4L05419 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (1) (1) E4 - FORT UPRIGHT - W4L05418 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (1) (1) H3 - FLOOR JOIST - W101166 1"x3 3/8"x44 1/4" (24x86x1124) (1) K4 - FORT GROUND BOARD - W4L05471 5/8"x5 1/4"x70 1/4" (16x134x1783) K6 - ARCHED FORT RAIL - W101174 5/8"x5 1/4"x44 1/4" (16x134x1124) (1) SQ - "A" REVISION TAG - A100314 STEP 2 (13) T-NUT 5/16 (2) (6) BOLT WH 5/16x2 (2 PLCS) (8) K6 WASHER LOCK EXT 8x19 (2) BOLT WH 5/16x2 1/4 BOLT WH 5/
(1) E8 - FORT UPRIGHT - W4L05473 1 3/8"x3 3/8"x76 1/2" (36x86x1942) (1) (1) (1) E5 - FORT UPRIGHT - W101169 1 3/8"x3 3/8"x76 1/2" (36x86x1942) K6 - ARCHED FORT RAIL - W101174 5/8"x5 1/4"x44 1/4" (16x134x1124) (1) H3 - FLOOR JOIST - W101166 1"x3 3/8"x44 1/4" (24x86x1124) K5 - FORT RAIL - W101164 5/8"x5 1/4"x44 1/4" (16x134x1124) STEP 3 (2) BOLT WH 5/16x2 1/4 (8) BOLT WH 5/16x2 (10) BOLT WH 5/16x2 (4 PLCS) WASHER LOCK EXT 8x19 (12) K6 T-NUT 5/16 WASHER LOCK EXT 8x19 (4 PLCS) BOLT WH 5/16x2
(1) EJ - L BRACKET 54x67 -A100053 (1) (1) STEP 4 K1 - GROUND BOARD - W101168 5/8"x5 1/4"x74 5/8" (16x134x1896) K10 - GROUND BOARD - W101173 5/8"x5 1/4"x31" (16x134x788) O1 E2 (8) E3 (2) K6 LAG SCREW WH 5/16x2 SCREW TAPPING 14x3/4 E4 (8) E5 K6 SCREW TAPPING 14x3/4 (2 PLCS) E1 K4 E8 LARGER OPENING K10 K1 K10 K5 L BRACKET 54x67 (1 PLC) WASHER LOCK EXT 8x19 (8 PLCS) LAG SCREW WH 5/16x2 (8 PLCS) WASHER LOCK EXT 8x19
(1) (1) M14 - FLOOR SUPPORT - W4L05442 5/8"x3 3/8"x74 5/8" (16x86x1896) (1) M12 - FLOOR SUPPORT - W4L05441 5/8"x3 3/8"x74 5/8" (16x86x1896) K2 - DOUBLE ARCHED FORT RAIL - W101177 5/8"x5 1/4"x74 5/8" (16x134x1896) (1) K3 - ARCHED FORT RAIL - W101178 5/8"x5 1/4"x74 5/8" (16x134x1896) (1) M8 - PERGOLA WALL RAIL - W101204 5/8"x3 3/8"x43" (16x86x1092) 12 10 13 11 14 12 15 13 STEP 5 11 9 (20) 2 2 3 1 4 5 3 6 4 7 5 8 6 9 7 10 8 ! LAG SCREW WH 5/16x2 22 21 20 19 17 18 15 16 14 1
(2) H5 - OUTER FLOOR SUPPORT - W101183 1"x3 3/8"x44 1/4" (24x86x1124) (2) J1 - FLOOR SUPPORT - W101037 1"x2 3/8"x3" (24x60x76) STEP 6 E8 E5 SCREW PFH 8x2 (16) H3 E1 ! 14 12 13 11 12 10 11 5 3 4 2 3 2 1 4 6 5 7 6 8 7 9 8 10 9 13 15 SCREW PFH 8x2 (12 PLCS) 19 20 21 15 16 17 18 13 14 11 12 8 9 10 6 7 1 2 3 4 5 1 22 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 H5 M14 H3 H5 E4 M12 E2 E3 E4 J1 H5 SCREW PFH 8x2 (
(11) M2 - FLOOR BOARD - W4L05423 5/8"x3 3/8"x75 7/8" (16x86x1928) STEP 7 SCREW PFH 8x1 1/2 (77 PLCS) (77) E1 E2 M2 M2 E5 E4 E3 E5 SCREW PFH 8x1 1/2
(2) Y1 - END FLOOR BOARD - W101179 5/8"x4"x40 1/8" (16x102x1020) (2) Y2 - END FLOOR BOARD - W101171 5/8"x4"x30 1/4" (16x102x768) STEP 8 SCREW PFH 8x1 1/2 (28 PLCS) E1 (28) E4 Y1 E3 Y2 E2 Y1 E5 E5 Y2 SCREW PFH 8x1 1/2
(4) (2) M13 - WALL RAIL - W101185 5/8"x3 3/8"x10" (16x86x254) (1) M15 - WALL RAIL - W101186 5/8"x3 3/8"x11 1/4" (16x86x287) STEP 9 M17 - WALL RAIL - W4L05428 5/8"x3 3/8"x44 1/4" (16x86x1124) (1) M5 - WALL RAIL - W101187 5/8"x3 3/8"x43" (16x86x1092) LAG SCREW WH 5/16x2 (4 PLCS) LAG SCREW WH 5/16x2 (4) WASHER LOCK EXT 8x19 (10 PLCS) (6) E1 BOLT WH 5/16x2 (6 PLCS) BOLT WH 5/16x2 E4 (10) WASHER LOCK EXT 8x19 M15 M15 M17 M13 M13 M13 M5 M13 E8 E3 E5 E2
(2) EJ - L BRACKET 54x67 -A100053 (2) (2) M10 - FORT RAIL - W101190 5/8"x3 3/8"x23 7/8" (16x86x605) M9 - HANDLE WALL RAIL - W101191 5/8"x3 3/8"x25 5/8" (16x86x652) STEP 10 • ATTACH 'M10' FORT RAILS. • ATTACH 'EJ' BRACKETS (4) SCREW TAPPING 14x3/4 FIG. 1 (16) SCREW PFH 8x1 1/8 (8 PLCS) SCREW PFH 8x1 1/8 PRE-DRILL 1/8" HOLES FOR L BRACKETS E4 M10 M9 E2 SCREW TAPPING 14x3/4 (4 PLCS) E1 M9 M15 FIG.
(2) M10 - FORT RAIL - W101190 5/8"x3 3/8"x23 7/8" (16x86x605) (2) M1 - FORT PICKET - W4L05420 5/8"x3 3/8"x37 3/8" (16x86x948) STEP 11 SCREW PFH 8x1 1/8 (8 PLCS) E4 E8 K6 (16) SCREW PFH 8x1 1/8 K6 M10 M1 M10 SCREW PFH 8x1 1/8 (8 PLCS) 'M1' & 'M10' PLACEMENT DIAGRAM E5 2 1/2" M1 K6 E3 3 3/4" K6 M10 FLUSH
(6) M10 - FORT RAIL - W101190 5/8"x3 3/8"x23 7/8" (16x86x605) STEP 12 SCREW PFH 8x1 1/8 (24 PLCS) E2 E1 (24) SCREW PFH 8x1 1/8 M10 1 3/4" 2 3/4" TYP E3 3 3/4" TYP RAIL SPACING E5 E5
(1) E6 - PERGOLA UPRIGHT - W4L05415 1 3/8"x3 3/8"x71 1/8" (36x86x1807) (2) (1) E7 - PERGOLA UPRIGHT - W4L05424 1 3/8"x3 3/8"x71 1/8" (36x86x1807) (1) H6 - PERGOLA SIDE RAIL - W4L05416 1"x3 3/8"x33 3/8" (24x86x848) N4 - SAFETY BOARD - W4L05440 5/8"x2 3/8"x70 1/4" (16x60x1783) STEP 13 BOLT WH 5/16x2 1/4 (4) (7) BOLT WH 5/16x2 WASHER LOCK EXT 8x19 (4 PLCS) BOLT WH 5/16x2 1/4 (4 PLCS) (7) T-NUT 5/16 (2 PLCS) T-NUT 5/16 (11) H6 WASHER LOCK EXT 8x19 H6 HOLE FACES FRONT N4 E6 E7 T-NUT 5/16 (1
(10) H8 - PERGOLA SIDE RAIL - W4L05417 1"x3 3/8"x29 3/8" (24x86x745) (1) STEP 14 P1 - PERGOLA SUPPORT RAIL - W4L05422 1 3/8"x1 3/8"x40 1/8" (36x36x1020) H8 (2) P1 FRONT VIEW LAG SCREW WH 5/16x2 1/2 (10) SCREW PFH 8x2 1/2 (20) SCREW PFH 8x1 1/2 (2) H8 WASHER LOCK EXT 8x19 LAG SCREW WH 5/16x2 1/2 (2 PLCS) WASHER LOCK EXT 8x19 (2 PLCS) SCREW PFH 8x2 1/2 (10 PLCS) P1 VIEW FROM INSIDE FORT SCREW PFH 8x1 1/2 (20 PLCS) M8
(2) J2 - PICNIC SUPPORT - W4L05436 1"x2 3/8"x6 3/4" (24x60x170) (1) (4) H2 - TOYBOX SIDE BOARD - W4L05435 1"x3 3/8"x12" (24x86x305) (1) N6 - TOY BOX BOARD - W4L05438 5/8"x2 3/8"x6 5/8" (16x60x168) (1) L1 - TOY BOX BOARD - W4L05437 5/8"x4 3/8"x43" (16x112x1092) M19 - TOY BOX BOARD - W4L05426 5/8"x3 3/8"x43" (16x86x1092) STEP 15 TOY BOX SEAT (4) N6 SCREW PFH 8x1 1/8 SCREW PFH 8x1 1/8 (4 PLCS) M19 (8) SCREW PFH 8x1 3/4 L1 L1 N6 3/4" 20 3/8" M19 TOY BOX SIDE FLUSH SCREW PFH 8x1 3/4 (4 PLCS E
(2) TOY BOX SIDE ASSEMBLY (1) (1) TOY BOX SEAT ASSEMBLY N7 - TOY BOX GROUND BOARD - W4L05475 5/8"x2 3/8"x43" (16x60x1092) (1) (2) K7 - TOY BOX BOARD - W4L05434 5/8"x5 1/4"x43" (16x134x1092) M19 - TOY BOX BOARD - W4L05426 5/8"x3 3/8"x43" (16x86x1092) STEP 16 TOY BOX SEAT ASSEMBLY (1 PLC) SCREW PFH 8x1 1/2 (8 PLCS) FIG. 1 TOY BOX SIDE ASSEMBLY (2 PLCS) (24) SCREW PFH 8x1 1/2 FIG. 2 L1 M19 M19 5/8" K7 M19 H2 N7 SCREW PFH 8x1 1/2 (6 PLCS) FIG.
(1) TOY BOX ASSEMBLY STEP 17 (8) E6 E7 SCREW PFH 8x1 1/2 (4 PLCS) K4 SCREW PFH 8x1 1/2 (4 PLCS) 12 3/4" K4 TOY BOX PLACEMENT SCREW PFH 8x1 1/2
(2) M7 - TABLE TOP BOARD - W4L05413 5/8"x3 3/8"x43" (16x86x1092) (1) M16 - PICNIC CENTER BOARD - W4L05414 5/8"x3 3/8"x40 1/8" (16x86x1020) (1) STEP 18 N5 - TOY BOX BOARD - W4L05439 5/8"x2 3/8"x8 5/8" (16x60x220) H1 - PICNIC SUPPORT - W4L05427 1"x3 3/8"x10 1/8" (24x86x258) (2) SCREW PFH 8x1 1/2 (12 PLCS) (4) (4) BOLT WH 5/16x2 1/4 (12) SCREW PFH 8x1 1/2 (5) SCREW PFH 8x1 1/8 T-NUT 5/16 (4) WASHER LOCK EXT 8x19 H1 T-NUT 5/16 (4 PLCS) WASHER LOCK EXT 8x19 (4 PLCS) E7 BOLT WH 5/16x2 1/4 (
(6) M11 - FORT RAIL - W101203 5/8"x3 3/8"x20 3/8" (16x86x518) STEP 19 1 1/2" (24) SCREW PFH 8x1 1/8 (24 PLCS) M11 SCREW PFH 8x1 1/8
(2) N1 - SUNBURST CROSS BRACE - W4L05433 Y3 - SUNBURST HALF MOON - W4L05430 5/8"x2 3/8"x33" (16x60x838) (2) 5/8"x4"x12" (16x102x306) (4) N2 - SUNBURST SPOKE - W4L05432 5/8"x2 3/8"x7 7/8" (16x60x200) (2) N3 - VERTICAL SUNBURST SPOKE - W4L05431 5/8"x2 3/8"x12 3/8" (16x60x315) STEP 20 FIG 1 NOTE: PIECE ORIENTATION. N3 SCREW PFH 8x1 1/8 (6 PLCS) N2 (12) SCREW PFH 8x1 1/8 N2 N1 Y3 NOTE: MAKE 2 SUNBURST ASSEMBLIES.
(4) M3 - ROOF TRUSS - W4L05421 5/8"x3 3/8"x37 3/4" (16x86x960) (1) M17 - WALL RAIL - W4L05428 5/8"x3 3/8"x44 1/4" (16x86x1124) STEP 21 (4) M3 BOLT WH 5/16x2 3/4 M3 SWING BEAM SIDE E1 (4) M17 WASHER LOCK EXT 8x19 E2 BOLT WH 5/16x2 3/4 (2 PLCS) WASHER LOCK EXT 8x19 (2 PLCS) M3 M3 DECK SIDE WASHER LOCK EXT 8x19 (2 PLCS) K6 BOLT WH 5/16x2 3/4 (2 PLCS) E4 E3
(2) SUNBURST ASSEMBLY STEP 22 3 1/8" (12) SCREW PFH 8x1 1/8 SWING BEAM SIDE 3 1/8" DECK SIDE SCREW PFH 8x1 1/8 (6 PLCS PER ASSY) DECK SIDE SWING BEAM SIDE
(2) RP2 - ROOF PANEL - W2A01675 1 3/8"x19 3/8"x48 1/4" (35x491x1224) (2) RP1 - ROOF PANEL - W2A01676 1 3/8"x19 1/8"x48 1/4" (35x486x1224) STEP 23 FLUSH RP1 M3 M3 (16) SCREW PFH 8x1 1/2 NOTE: REPEAT FOR DECK SIDE.
(2) DQ - HAND GRIP GREEN PLASTIC - A100028 STEP 24 WASHER FLAT 9x18 (4 PLCS) (4) SCREW TAPPING 14x1-1/2 (4) WASHER FLAT 9x18 (4) WASHER LOCK INT 8x15 WASHER LOCK INT 8x15 (4 PLCS) SCREW TAPPING 14x1-1/2 (4 PLCS) HAND GRIP GREEN PLASTIC (2 PLCS) REFERENCE VIEW
LADDER ASSEMBLY STEP 25 (2) BOLT WH 5/16x1 1/4 (2) WASHER LOCK EXT 8x19 (2) T-NUT 5/16 BOLT WH 5/16x1 1/4 (2 PLCS) WASHER LOCK EXT 8x19 (2 PLCS) T-NUT 5/16 (2 PLCS) LADDER ASSEMBLY
(2) DQ - HAND GRIP GREEN PLASTIC - A100028 STEP 26 HAND GRIP GREEN PLASTIC (2 PLCS) T-NUT 1/4 (4 PLCS) WASHER FLAT 9x18 (4 PLCS) WASHER LOCK INT 8x15 (4 PLCS) BOLT PTH 1/4x1 (4 PLCS) REFERENCE VIEW (4) WASHER LOCK INT 8x15 (4) (4) WASHER FLAT 9x18 (4) T-NUT 1/4 BOLT PTH 1/4x1
ROCK LADDER ASSEMBLY STEP 27 (2) BOLT WH 5/16x1 1/4 (2 PLCS) (2) BOLT WH 5/16x1 1/4 WASHER LOCK EXT 8x19 WASHER LOCK EXT 8x19 (2 PLCS) REFERENCE VIEW ROCK LADDER ASSEMBLY
MONKEY BAR ASSEMBLY STEP 28 BOLT WH 5/16x1/2 (4 PLCS) T-NUT 5/16 (4 PLCS) (4) (4) MONKEY BAR ASSEMBLY BOLT WH 5/16x1/2 T-NUT 5/16
SWING BEAM ASSEMBLY STEP 29 (4) T-NUT 5/16 (4 PLCS) (4) (4) (4) BOLT HEX 5/16x1 1/4 WASHER FLAT 8x27 T-NUT 5/16 WASHER SPLIT 5/16 BOLT HEX 5/16x1 1/4 (4 PLCS) WASHER SPLIT 5/16 (4 PLCS) WASHER FLAT 8x27 (4 PLCS) SWING BEAM ASSEMBLY
(1) (2) KN - CHAIN GREEN 31" - A100177 - TRAPEZE - A6P00034 (2) HD - SWING SEAT YELLOW - A100171 (6) FA - QUICK LINK - A100069 (4) EZ - CHAIN GREEN 51.25" - A100068 STEP 30 TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK TRAPEZE (1 PLC) CHAIN GREEN 31" (2 PLCS) SWING SEAT YELLOW (2 PLCS) CHAIN GREEN 51.
SLIDE ASSEMBLY STEP 31 (2) (2) BOLT WH 5/16x1/2 T-NUT 5/16 SLIDE ASSEMBLY BOLT WH 5/16x1/2 (2 PLCS) 11 3/8" 4 3/8" 2 3/8" DRILLING DIAGRAM (2) 3/8" HOLES T-NUT 5/16 (2 PLCS)
(8) - GROUND STAKE REBAR - A4M00527 Anchoring Instructions LAG SCREW WH 5/16x1 1/2 (4) STEP 32 • TAP IN GROUND STAKES AT AN APPROXIMATE 45° ANGLE AT THE LOCATIONS SHOWN. STAKE C (2 PLCS) WASHER LOCK EXT 12x19 (2 PLCS) BOLT WH 5/16x1 1/4 NUT BARREL 5/16x7/8 (2 PLCS) (4) (2) GROUND STAKE REBAR (2 PLCS) • USING GROUND STAKES AS A GUIDE, DRILL 7/16" DIA HOLES.
Limited Warranty This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories.
