M o n tp e l i e r Wooden Swing Set Mo d e l : # 30 2 1 1 • Owner's Manual • Frequently Asked Questions • Assembly Instructions • Warranty Information Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 1-800-856-4445 Register your new swing set on-line @ www.swingsetsonline.com (you will also find any updates on assembly instructions and information to order replacement parts) Features the fastening system.
STOP PARE Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.swingsetsonline.com ¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA! La tienda donde realizó la compra no almacena piezas de este producto.
Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation. 2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing material washing away during heavy rains. 3.
Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth Wood Chips Double-Shredded bark mulch Engineered Wood Fibers Fine Sand Coarse Sand Fine Gravel Medium Gravel 6" (152mm) 7' (2.13m) 6' (1.83m) 6' (1.83m) 5' (1.52m) 5' (1.52m) 5' (1.52m) 5' (1.52m) 9" (228mm) 10' (3.05m) 10' (3.05m) 7' (2.13m) 5' (1.52m) 5' (1.52m) 7' (2.
Owner’s Manual Play Set 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it. 19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard. 20. Instruct children to never wrap their legs around swing chain. 21.
Owner’s Manual Play Set Additional Maintenance: • Check the swing beam and hardware every two weeks due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season. • Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sand may be necessary to maintain a safe playing environment.
Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK9 X3.
Owner’s Manual Play Set The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.
Play Set Assembly Manual FAQs: 1. Does the area for the playset need to be level? Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground. 2. What size area is recommended for the playset? Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety. 3.
www.swingsetsonline.com/support.aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from Backyard Discovery’s website: www.swingsetsonline.com. 9. The playset seems to rock or sway too much. What’s wrong? Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground rails.
Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included in the outdoor product purchase.
Basic Setup Dimensions Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. Safe Play Zone 189 1/8 Important Assembly Notes 111 11/16 81 15/16 186 1/16 72 1/16 Safe play height: 14'-11 1/2" [2.7 m] Maximum fall height: 6'-4 1/2" [1.9 m] 1) While assembling unit, take time before and after each phase to make sure fort is level.
Parts Identification Wood Components (NOT TO SCALE) (2) E2 - TOWER LEG - W101445 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (2) E3 - TOWER LEG - W101450 1 3/8"x3 3/8"x73 1/8" (36x86x1856) E4 - MONKEY BAR UPRIGHT - W101733 1 3/8"x3 3/8"x71 3/8" (36x86x1812) (2) E5 - CLUB HOUSE LEG - W101490 1 3/8"x3 3/8"x42 1/2" (36x86x1078) (2) (2) E71 - MONKEY BAR RAIL - W102369 1 3/8"x3 3/8"x60 5/8" (36x86x1539) (2) E77 - ANGLE BRACE - W100991 1 3/8"x3 3/8"x74 3/8" (36x86x1890) F1 - DECK BRACE - W101504 1 3/8"x2 3/8"
Parts Identification Wood Components (NOT TO SCALE) H4 - TABLE SUPPORT - W100560 1"x2"x4" (24x51x102) (2) (1) (1) (1) (1) H74 - LEFT UPRIGHT - W100608 1"x3 3/8"x50 3/4" (24x86x1290) H75 - RIGHT UPRIGHT - W100609 1"x3 3/8"x50 3/4" (24x86x1290) (4) H76 - LADDER RUNG - W100611 1"x3 3/8"x18 1/8" (24x86x460) (1) H79 - END SUPPORT - W100992 1"x3 1/2"x42" (24x86x1072) (1) (2) H5 - FLOOR JOIST - W102374 1"x3 3/8"x64 3/4" (24x86x1644) H80 - GROUND BOARD - W100990 1"x3 3/8"x87 3/8" (24x86x2218) H81 -
Parts Identification Wood Components (NOT TO SCALE) K4 - COUNTER TOP - W101455 5/8"x5 1/4"x37 3/8" (16x134x948) (1) (1) L1 - WALL RAIL - W101730 5/8"x4 3/8"x64 3/4" (16x112x1644) (1) L2 - WALL RAIL - W101487 5/8"x4 3/8"x64 3/4" (16x112x1644) (2) L3 - WALL RAIL - W101489 5/8"x4 3/8"x40 3/8" (16x112x1024) L4 - CLUB HOUSE WALL RAIL - W101491 5/8"x4 3/8"x40 3/8" (16x112x1024) (1) (2) L5 - OUTER FLOOR BOARD - W102376 5/8"x4 3/8"x37 1/2" (16x112x952) (2) L6 - BAY WINDOW HEADER - W100571 5/8"x4 3/8"x
Parts Identification Wood Components (NOT TO SCALE) (2) M4 - WALL BOARD - W101510 5/8"x3 3/8"x40 5/8" (16x86x1032) (11) M5 - WALL BOARD - W101497 5/8"x3 3/8"x38 7/8" (16x86x986) (1) M6 - FLOOR RAIL - W102373 5/8"x3 3/8"x40 3/8" (16x86x1024) (2) M7 - WALL BOARD - W100579 5/8"x3 3/8"x40" (16x86x1016) (5) M8 - WALL RAIL - W101454 5/8"x3 3/8"x40 3/8" (16x86x1024) (2) M9 - WALL RAIL - W101496 5/8"x3 3/8"x37 1/2" (16x86x951) (1) M10 - WALL RAIL - W101494 5/8"x3 3/8"x37 1/2" (16x86x951) (9) M11 - W
Parts Identification Wood Components (NOT TO SCALE) (9) M17 - WALL BOARD - W101493 5/8"x3 3/8"x21 3/8" (16x86x542) (4) M18 - BENCH BRACE - W100847 5/8"x3 3/8"x3 3/8" (16x86x86) (2) M19 - DOOR BOARD - W101230 5/8"x3 3/8"x35 3/4" (16x86x908) (2) M21 - DOOR BOARD - W101232 5/8"x3 3/8"x21 1/4" (16x86x540) (2) M22 - DOOR BOARD - W101231 5/8"x3 3/8"x6 1/4" (16x86x160) (2) M31 - BENCH SEAT - W101258 5/8"x3 3/8"x35 3/8" (16x86x900) (1) (1) (2) (6) M73 - REAR SUPPORT - W100610 5/8"x3 3/8"x19 1/4" (1
Parts Identification Wood Components (NOT TO SCALE) N8 - WALL BOARD SUPPORT - W100595 5/8"x2 3/8"x6 3/4" (16x60x170) (2) (6) N9 - BAY WINDOW BOARD - W100596 5/8"x2 3/8"x6 1/4" (16x60x158) N10 - BENCH LEG - W100846 5/8"x2 3/8"x15 3/4" (16x60x400) (4) (1) (2) N31 - BENCH GROUND BOARD - W100845 5/8"x2 3/8"x18 7/8" (16x60x480) (3) (14) (1) N11 - DOOR STOP - W101236 5/8"x2 3/8"x2" (16x60x51) O1 - DOOR CLEAT - W101234 5/8"x1 3/8"x21" (16x34x534) R1 - ROOF BOARD - W101503 3/4"x5 1/2"x42 1/2" (18x140x1
Parts Identification Hardware (15) CM - BOLT WH 5/16x1/2 - H100115 (4) V - BOLT WH 5/16x5 - H100022 (26) BC - SCREW PWH 8x3/4 - H100070 (1) KA - BOLT WH 5/16x4 1/2 - H100021 (7) CY - SCREW PWH 8x5/8 - H100128 (4) QD - BOLT WH 5/16x4-1/4 - H100166 (4) E - NUT BARREL WH 5/16x1 3/4 - H100007 (6) M - BOLT WH 5/16x2 1/2 - H100014 (2) C - NUT BARREL WH 5/16x1 1/2 - H100006 (4) L - BOLT WH 5/16x2 1/4 - H100013 (52) D - NUT BARREL WH 5/16x7/8 - H100005 (9) K - BOLT WH 5/16x2 - H100012 (11) B - NUT BARREL
Parts Identification Hardware (26) BW - SCREW PFH 8x3 -H100092 (2) T-40 TORX WRENCH - A100041 (143) CK - SCREW PFH 8x2 -H100111 (83) BP - SCREW PFH 8x1 1/2 -H100086 (8) BQ - SCREW PFH 8x1 1/4 -H100087 (2) T-40 TORX BIT - A100042 (318) BR - SCREW PFH 8x1 1/8 -H100088 (4) AN - BOLT HEX 5/16x2-3/4 -H100047 (11) CX - SCREW PPH 4x5/8 -H100127 (2) T-30 TORX BIT - H100147 (4) AJ - BOLT HEX 5/16x1 1/4 -H100042 (4) KY - BOLT WH 1/4x1/2" -H100141 KW WASHER LOCK EXT 8x15 (7) -H100139 (9) KV - WASHER LOCK EXT
Parts Identification Accessories (NOT TO SCALE) (1) EK - SLIDE RAIL 8' GREEN RIGHT -A100054 (2) FR - LEAF HINGE - A100093 (1) EL - SLIDE RAIL 8' GREEN LEFT -A100055 (4) FA - QUICK LINK -A100069 (1) HZ - KNOB -A100071 (1) EM - SLIDE BED 8' YELLOW -A100056 (6) GK - WINDOW 216x267 GREEN -A100146 (6) EJ - L BRACKET 54x67 -A100053 (2) - SWING SEAT GREEN -A6P00054 (2) GD - L BRACKET 66x66x127 -A100140 HC - BYD ID TAG (LARGE) 2011 WITH (1) AGES -A100164 (4) EA - HAND GRIP YELLOW PLASTIC -A100043 (1) SR -
4 Ft Ladder Phase 1 & 2 Phase Notes • Assemble with hardware as shown. • Center rungs in rail grooves.
4 Ft Ladder Phase 3 Phase Notes • Assemble with hardware as shown.
(2) E71 - MONKEY BAR RAIL - W102369 1 3/8"x3 3/8"x60 5/8" (36x86x1539) (4) EJ - L BRACKET 54x67 - A100053 (2) QZ - TRIANGLE PLATE 100° 5 HOLE - A100294 MONKEY BAR ASSEMBLY STEP 1 (2) YOU WILL BUILD A LEFT AND RIGHT TOP RAIL IN THIS STEP. AFTER BUILDING LEFT ASSEMBLY AS SHOWN, REPEAT STEP AND BUILD A RIGHT ASSEMBLY. SEE BELOW FOR ORIENTATION OF RIGHT SIDE TRIANGLE PLATE.
(2) E4 - MONKEY BAR UPRIGHT - W101733 1 3/8"x3 3/8"x71 3/8" (36x86x1812) MONKEY BAR ASSEMBLY STEP 2 (4) REPEAT STEP FOR OTHER SIDE OF MONKEY BAR ASSEMBLY.
(6) METAL RUNG 559 MONKEY BAR ASSEMBLY STEP 3 (12) SCREW TAPPING 14x1-1/2 (12 PLCS) METAL RUNG 559 (6 PLCS) SCREW TAPPING 14x1-1/2
(2) H81 - MONKEY BAR BRACE - W100993 1"x3 3/8"x53 1/4" (24x86x1352) (1) H82 - MONKEY BAR GROUND BOARD - W100994 1"x3 3/8"x70 3/8" (24x86x1786) MONKEY BAR ASSEMBLY STEP 4 (4) WASHER LOCK EXT 12x19 (2) (2) BOLT HEX 5/16x2-3/4 (4) T-NUT 5/16 (4) (2) WASHER FLAT 9x18 (2) WASHER LOCK INT 8x15 (8) WASHER LOCK EXT 8x19 (4) NUT BARREL WH 5/16x7/8 BOLT WH 5/16x1 1/2 LAG SCREW WH 5/16x2 T-NUT 5/16 (2 PLCS) WASHER FLAT 9x18 (2 PLCS) WASHER LOCK INT 8x15 (2 PLCS) BOLT HEX 5/16x2-3/4 (2 PLCS) H81 H8
(2) EA - HAND GRIP YELLOW PLASTIC - A100043 MONKEY BAR ASSEMBLY STEP 5 (4) (4) LAG SCREW WH 1/4x1-1/2 WASHER LOCK EXT 6x15 WASHER LOCK EXT 6x15 (4 PLCS) LAG SCREW WH 1/4x1-1/2 (4 PLCS) HAND GRIP YELLOW PLASTIC (2 PLCS)
(1) SB73 - SWING BEAM WAVE RIDER - W103224 2"x5 1/4"x89 1/2" (50x134x2274) (2) GD - L BRACKET 66x66x127 - A100140 (2) QZ - TRIANGLE PLATE 100 5 HOLE - A100294 SWING BEAM ASSEMBLY (3) STEP 1 ATTACH (2) QZ TRIANGLE PLATES TO SB73 SWING BEAM USING 2-1/2" BOLTS, WASHERS AND 5/16" LOCK NUTS. (2) ATTACH (2) GD L BRACKETS TO SB73 SWING BEAM USING 2-3/4" HEX BOLTS, FLAT WASHERS AND 5/16" LOCK NUTS.
(1) W71 - SWING BEAM SUPPORT - W102349 2"x3 3/8"x47 3/8" (50x86x1204) (1) H79 - END SUPPORT - W100992 1"x3 1/2"x42" (24x86x1072) (2) E77 - ANGLE BRACE - W100991 1 3/8"x3 3/8"x74 3/8" (36x86x1890) (1) H80 - GROUND BOARD - W100990 1"x3 3/8"x87 3/8" (24x86x2218) SWING BEAM ASSEMBLY (4) BOLT WH 5/16x2 STEP 2 (2) BOLT WH 5/16x2-1/2 (2) LAG SCREW WH 5/16x2 (2) NUT BARREL WH 5/16x1-1/2 INSERT (2) 2-1/2" BOLTS, LOCK WASHERS AND 1-1/2" BARREL NUTS INTO TOP EDGE OF W71 SWING BEAM SUPPORT, AS SHOWN.
SWING BEAM ASSEMBLY (1) STEP 3 (1) ATTACH (2) QZ TRIANGLE PLATES TO W71 SWING BEAM SUPPORT USING 1-3/4" BOLTS, LOCK WASHER AND 7/8" BARREL NUT. INSERT SWING HANGER QUICK LINK AND SAFETY WASHER INTO HOLES IN THE EDGE OF SB73 SWING BEAM. SECURE SWING HANGER TO SB73 SWING BEAM USING FLAT WASHERS AND 5/16" LOCK NUTS.
8 FOOT SLIDE ASSEMBLY PHASE 1 STEP 1 TOP ● PLACE SLIDE BRACE CENTERED ON THE BOTTOM 1/4" FROM THE EDGE. TRANSFER HOLES ON THE BOARD THROUGH THE SLIDE BED AS SHOWN BELOW. USE A 3/8" DRILL BIT. ● ATTACH SLIDE BRACE TO SLIDE USING HARDWARE SHOWN. QTY 1 3 3 3 1 DESCRIPTION SLIDE BRACE BOLT WH 5/16x1/2 NUT BARREL WH 5/16x5/8 WASHER LOCK EXT 12x19 SLIDE BED 8' YELLOW (SEE SLIDE ASSEMBLY INSTALLATION STEP FOR TOP MOUNTING HOLE DRILLING LOCATIONS).
8 FOOT SLIDE ASSEMBLY PHASE 2 STEP 2 ● PLACE 1 SLIDE RAIL ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL (FIG. 1). PUT SLIDE SUPPORT BOTTOM INTO THE SUPPORT POCKET AT THE BOTTOM OF THE RAIL AND HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAVITY. SECURE USING (12) 3" WOOD SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN BELOW.
2 Person Wave Rider Parts & Hardware Identification (4) ML - WR HAND GRIP - A100236 (2) MG - BOOT (BLACK) - A100235 UF - UNIVERSAL 2 PERSON WAVE RIDER BEAM BRACKET (2) - A100346 (2) XC - 4' UPPER TUBE (GREEN) - A100407 (1) LW - 5MM ALLEN WRENCH - H100151 (2) XB-LOWER TUBE (GREEN)-A100406 (1) XG - 2 PERSON WAVE RIDER BOARD ASSEMBLY (YELLOW) - A100410 (4) LX - PIVOT PIN 16x92 - H100152 (8) MP - BUSHING 22.
(4) ML - WR HAND GRIP - A100236 (2) XC - 4' UPPER TUBE (GREEN) - A100407 (2) XB - LOWER TUBE (GREEN) - A100406 (2) MG - BOOT (BLACK) - A100235 Swing Arm Assemblies STEP 1 (8) SHOULDER BOLT (M5x22MM) (8) BARREL NUT (M5x13MM) NOTE: YOU WILL MAKE TWO ASSEMBLIES IN THIS STEP. XC UPPER HAND GRIP WASHER LOCK INT 7x12 (16 PLCS) (16) WASHER LOCK INT 7x12 SHOULDER BOLT (M5x22MM) (8 PLCS) BARREL NUT (M5x13MM) (8 PLCS) NOTE: SECURE TOP HOLE OF UPPER HAND GRIP AND BOTTOM HOLE OF LOWER HAND GRIP FIRST.
(1) SWING ARM ASSEMBLY (1) XG - WAVE RIDER BOARD ASSEMBLY (YELLOW) - A100410 Front Swing Arm Assembly STEP 2 (2) BOLT (M10x19MM) (2) WASHER LOCK INT 10x18 (2) BUSHING 22.3x25 SWING ARM ASSEMBLY PIVOT PIN 16x92 (1 PLC) BUSHING 22.
Front Boot to Board Assembly STEP 3 (4) SCREW PFH 10x3/4 (BLACK) (4 PLCS) SCREW PFH 10x3/4 (BLACK)
(1) SWING ARM ASSEMBLY Rear Swing Arm Assembly to Board STEP 4 (2) BOLT (M10x19MM) (2) WASHER LOCK INT 10x18 (2) BUSHING 22.3x25 SWING ARM ASSEMBLY BUSHING 22.
Rear Boot to Board Assembly STEP 5 (4) SCREW PFH 10x3/4 (BLACK) (4 PLCS) SCREW PFH 10x3/4 (BLACK)
(2) UF - UNIVERSAL 2 PERSON WAVE RIDER BEAM BRACKET - A100346 Mounting Clamps STEP 6 NOTE: (4) BOLT (M10x19MM) (4) WASHER LOCK INT 10x18 (4) BUSHING 22.3x25 YOU WILL ATTACH TWO MOUNTING CLAMPS IN THIS STEP FLIP OTHER MOUNTING CLAMP AND ATTACH TO THE OTHER SWING ARM USING THE SAME HARDWARE AS SHOWN SWING ARM ASSEMBLY PIVOT PIN 16x92 (1 PLC) (2) PIVOT PIN 16x92 BUSHING 22.
Fort Assembly Phase 1 Parts needed: Hardware needed: • (1) E2 - TOWER LEG - W101445 • (1) E3 - TOWER LEG - W100450 • (1) L1 - WALL RAIL - W101730 • (1) H1 - FLOOR RAIL - W101449 • (1) K1 - BASE BOARD - W101451 • (2) F1 - DECK BRACE - W101504 • (2) J1 - FLOOR SUPPORT - W101037 • (10) D - NUT BARREL WH 5/16x7/8 - H100005 • (10) AD - WASHER LOCK EXT 12x19 - H100031 • (14) AC - WASHER LOCK EXT 8x19 - H100030 • (8) H - BOLT WH 5/16x1-1/2 - H100010 • (2) L - BOLT WH 5/16x2-1/4 - H100013 • (2) K - BOLT WH 5/16
Fort Assembly Phase 2 Parts needed: Hardware needed: • (1) E2 - TOWER LEG - W101445 • (1) E3 - TOWER LEG - W100450 • (1) L2 - WALL RAIL - W101487 • (1) H2 - FLOOR RAIL - W101457 • (1) K1 - BASE BOARD - W101451 • (2) J1 - FLOOR SUPPORT - W101037 • (8) D - NUT BARREL WH 5/16x7/8 - H100005 • (8) AD - WASHER LOCK EXT 12x19 - H100031 • (10) AC - WASHER LOCK EXT 8x19 - H100030 • (8) H - BOLT WH 5/16x1-1/2 - H100010 • (2) L - BOLT WH 5/16x2-1/4 - H100013 • (4) CK - SCREW PFH 8x2 - H100111 • (5) BG - T-NUT 5/16
Fort Assembly Phase 3 Parts needed: Hardware needed: • (4) BG - T-NUT 5/16 - H100074 • (4) QD - BOLT WH 5/16x4-1/4 - H100166 • (26) Z - LAG SCREW WH 5/16x2 - H100027 • (30) AC - WASHER LOCK EXT 8X19 - H100030 • (1) G1 - SWING BEAM MOUNT - W101495 • (2) L3 - WALL RAIL - W101489 • (1) M6 - FLOOR RAIL - W101447 • (1) M8 - WALL RAIL - W101454 • (1) K3 - ARCHED WALL BOARD - W101456 • (2) K2 - BASE BOARD - W101452 • (1) M14 - WALL RAIL - W102372 Phase Notes • Assemble with hardware as shown.
Fort Assembly Phase 4 Parts needed: • (2) F1 - DECK BRACE - W101504 Phase Notes Hardware needed: • (2) H - BOLT WH 5/16x1-1/2 - H100010 • (4) AC - WASHER LOCK EXT 8x19 - H100030 • (2) AD - WASHER LOCK EXT 12x19 - H100031 • (2) D - NUT BARREL WH 5/16x7/8 - H100005 • (2) Z - LAG SCREW WH 5/16x2 - H100027 • Assemble with hardware as shown. Note: It is vital that the fort be level before and after each phase of assembly.
Fort Assembly Phase 5 Hardware needed: Parts needed: • (99) CK - SCREW PFH 8x2 - H100111 • (1) H5 - FLOOR JOIST - W102374 • (2) L5 - OUTER FLOOR BOARD - W101486 • (17) M3 - FLOOR BOARD - W102375 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly.
Fort Assembly Phase 6 Parts needed: Hardware needed: • (2) E5 - CLUB HOUSE LEG - W101490 • (4) AC - WASHER LOCK EXT 8x19 - H100030 • (4) AD - WASHER LOCK EXT 12x19 - H100031 • (4) H - BOLT WH 5/16x1-1/2 - H100010 • (4) D - NUT BARREL WH 5/16x7/8 - H100005 Phase Notes • Assemble with hardware as shown. Note: It is vital that the fort be level before and after each phase of assembly.
Fort Assembly Phase 7 Parts needed: Hardware needed: • (12) H - BOLT WH 5/16x1-1/2 - H100010 • (22) AC - WASHER LOCK EXT 8x19 - H100030 • (12) AD - WASHER LOCK EXT 12x19 - H100031 • (12) D - NUT BARREL WH 5/16x7/8 - H100005 • (10) Z - LAG SCREW WH 5/16x2 - H100027 • (2) M12 - WALL RAIL - W101731 • (2) M9 - WALL RAIL - W101496 • (2) M13 - WALL RAIL - W101500 • (1) L4 - CLUB HOUSE WALL RAIL - W101491 • (2) M8 - WALL RAIL - W101454 • (1) M10 - WALL RAIL - W101494 Phase Notes • Assemble with hardware as sh
Fort Assembly Phase 8 Parts needed: • (6) N4 - PICKET - W101492 Hardware needed: • (12) BR - SCREW PFH 8x1-1/8 - A100088 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly.
Fort Assembly Phase 9 Parts needed: Hardware needed: • (2) M4 - WALL BOARD - W101510 • (3) M16 - WALL BOARD - W101732 • (8) M15 - WALL BOARD - W101506 • (38) BR - SCREW PFH 8x1-1/8 - H100088 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly.
Fort Assembly Phase 10 Parts needed: Hardware needed: • (2) Y1 - WALL BOARD - W101499 • (2) M1 - WALL BOARD - W101501 • (2) N8 - WALL BOARD SUPPORT - W100595 • (20) BR - SCREW PFH 8x1-1/8 - H100088 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly.
Fort Assembly Phase 11 Parts needed: Hardware needed: • (11) M5 - WALL BOARD - W101497 • (33) BR - SCREW PFH 8x1-1/8 - H100088 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly.
Fort Assembly Phase 12 Parts needed: Hardware needed: • (9) M17 - WALL BOARD - W101493 • (36) BR - SCREW PFH 8x1-1/8 - H100088 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly. L2 BR M17 M10 BR Step 1: Attach 'M17' Wall Boards to 'L2' Wall Rail and 'M10' Wall Rail using screws 'BR', as shown.
Fort Assembly Phase 13 Parts needed: Hardware needed: • (2) M7 - WALL BOARD - W100579 • (9) M11 - WALL BOARD - W100583 • (1) SR - 'B' REVISION TAG - A100315 • (46) BR - SCREW PFH 8x1-1/8 - H100088 • (2) CY - SCREW PWH 8x5/8 - H100128 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly.
Fort Assembly Phase 14 Parts needed: Hardware needed: • (2) L6 - BAY WINDOW - W100571 • (6) N5 - BAY WINDOW- W100592 • (6) N9 - BAY WINDOW - W100596 • (3) GK - WINDOW FRAME GREEN 216x267 - A100146 • (24) BR - SCREW PFH 8x1-1/8 - H100088 • (12) BC - SCREW PWH 8x3/4 - H100070 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly.
Fort Assembly Phase 15 Parts needed: Hardware needed: • (1) BAY WINDOW ASSEMBLY • (6) CK - SCREW PFH 8x2 - H100111 Phase Notes • Assemble with hardware as shown. Note: It is vital that the fort be level before and after each phase of assembly. CK M9 L2 Step 1: Center in window opening and attach the Bay Window Assembly to the lower edge of 'M9' wall rail and the top edge 'L2' right wall rail using Screws 'CK', as shown.
Fort Assembly Phase 16 Parts needed: Hardware needed: • (1) L9 - DOOR BOARD - W101233 • (2) M19 - DOOR BOARD - W101230 • (2) M21 - DOOR BOARD - W101232 • (2) M22 - DOOR BOARD - W101231 • (1) L10 - DOOR BOARD - W101229 • (3) O1 - DOOR SUPPORT - W101234 • (1) GK - WINDOW FRAME GREEN 216x267 - A100146 • (1) HZ - KNOB - A100071 • (2) FR - LEAF HINGE - A100093 • (37) BR - SCREW PFH 8x1-1/8 - H100088 • (4) BC - SCREW PWH 8x3/4 - H100070 • (4) CX - SCREW #4x5/8 - H100127 To prevent board splitting, you must p
Fort Assembly Phase 17 Parts needed: Hardware needed: • (1) DOOR ASSEMBLY • (1) N11 - DOOR STOP - W101236 • (2) BR - SCREW PWH 8x1-1/8 - H100088 • (6) CX - SCREW TAPPING 4x5/8 - H100127 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly.
Fort Assembly Phase 18 Parts needed: Hardware needed: • (2) GK - WINDOW FRAME GREEN 216x267 - A100146 • (8) BC - SCREW PWH 8x3/4 - H100070 Phase Notes • Assemble with hardware as shown. M16 GK M16 GK M16 BC BC Step 1: Attach 'GK' Window Frame Green 216x267 to 'M16' Wall Board using Screws 'BC', as shown.
Fort Assembly Phase 19 Parts needed: Hardware needed: • (2) H4 - TABLE SUPPORT - W100560 • (1) K4 - COUNTER TOP - W101455 • (7) BQ - SCREW PFH 8x1-1/4 - H100087 Phase Notes • Assemble with hardware as shown. BQ K4 M8 H4 Step 2: Attach 'K4' Counter Top to 'M8' Wall Rail and 'H4' Table Supports using Screws 'BQ', as shown. BQ H4 BQ Step 1: Attach 'H4' Table Supports to 'M8' Wall Rail using Screws 'BQ', as shown.
Fort Assembly Phase 20 Parts needed: Hardware needed: • (2) EA - HAND GRIP YELLOW PLASTIC - A100043 • (4) LC - LAG SCREW WH 1/4x1-1/2 - H100145 • (4) KV - WASHER LOCK EXT 6x15 - H100138 Phase Notes • Assemble with hardware as shown. E3 EA KV LC KV Step 2: Pre-drill and attach 'EA' Hand Grip Yellow Plastic to 'E3' Tower Leg using Screws 'LC' & Washer 'KV', as shown.
Fort Assembly Phase 21 Parts needed: Hardware needed: • (4) H3 - ROOF RAFTER - W101502 • (2) N3 - GABLE BOARD - W100590 • (2) N6 - GABLE BOARD - W100593 • (4) N7 - GABLE BOARD - W100594 • (2) L7 - GABLE MOON - W100572 • (30) BR - SCREW PFH 8x1-1/8 - H100088 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly.
Fort Assembly Phase 22 Parts needed: Hardware needed: • (2) GABLE END ASSEMBLY • (14) R1 - ROOF BOARD - W101503 • (56) BP - SCREW PWH 8x1-1/2 - H100086 Phase Notes • Assemble with hardware as shown. BP BP R1 BP BP Step 1: Attach 'R1' Roof Board to the edge of Gable End Assembly using Screws 'BP', as shown. R1 GABLE END ASSEMBLY GABLE END ASSEMBLY BP Step 2: Attach the remaining 'R1' Roof Boards to the edge of Gable End Assembly using Screws 'BP', as shown.
Fort Assembly Phase 23 Hardware needed: Parts needed: • (4) V - BOLT HEX 5/16x5 - H100022 • (4) AC - WASHER LOCK EXT 8x19 - H100030 • (2) BG - T-NUT 5/16 - H100074 • (22) BR - SCREW PFH 8x1-1/8 - H100088 • (1) ROOF ASSEMBLY • (2) M8 - WALL RAIL - W101454 Phase Notes • Assemble with hardware as shown. Note: It is vital that the fort be level before and after each phase of assembly.
Fort Assembly Phase 24 Parts needed: Hardware needed: (2) N31 - BENCH GROUND BOARD - W100845 (4) N10 - BENCH LEG - W100846 (2) T7 - BENCH SEAT SUPPORT - W100848 (4) M18 - BENCH BRACE - W100847 (2) M31 - BENCH SEAT - W101258 (2) EJ - L BRACKET GREEN 54x67 - A100053 • (20) BP - SCREW PWH 8x1-1/2 - H100086 • (8) BR - SCREW PWH 8x1-1/8 - H100088 • (2) CM - BOLT WH 5/16x1/2 - H100115 • (2) B - NUT BARREL WH 5/16x5/8 - H100004 • (2) AD - WASHER LOCK EXT 12x19 - H100031 Phase Notes N10 T7 T7 • Assemble wit
Fort Assembly Phase 25 Hardware needed: Parts needed: • (2) B - NUT BARREL 5/16x5/8 - H100004 • (2) AD - WASHER LOCK EXT 12x19 - H100031 • (2) CM - BOLT WH 5/16x1/2 - H100115 • (1) BENCH ASSEMBLY Phase Notes • Assemble with hardware as shown. B K2 EJ AD CM Step 1: Pilot drill with 10mm drill bit and attach the Bench Assembly to 'K2' Base Board using Bolts 'CM', Washer 'AD' and 'B' Barrel Nut, as shown. Repeat the same process to complete the assembly on the opposite side.
Ladder Attachment Phase 26 Parts needed: Hardware needed: • (1) LADDER ASSEMBLY • (2) AA - LAG SCREW WH 5/16x2-1/2 - H100028 • (2) AC - WASHER LOCK EXT 8x19 - H100030 Phase Notes • Assemble with hardware as shown. AA AA AC H1 AC LADDER ASSEMBLY Step 1: Attach the Ladder Assembly to 'H1' Floor Rail using Lag Screws 'AA' and Washer 'AC', as shown.
Monkey Bar Attachment Phase 27 Hardware needed: Parts needed: • (4) CM - BOLT WH 5/16x1/2 - H100115 • (1) MONKEY BAR ASSEMBLY Phase Notes • Assemble with hardware as shown. L1 EJ CM EJ CM Step 1: Attach the Monkey Bar Assembly to 'L1' Wall Rail using Bolts 'CM' through the angle brackets into T-Nut 'BG', as shown.
Swing Beam Attachment Phase 28 Hardware needed: Parts needed: • (1) SWING BEAM ASSEMBLY • (1) HC - BACKYARD DISCOVERY ID TAG - A100164 • (1) WAVE RIDER ASSEMBLY • (4) BX - WASHER SPLIT 5/16 - H100095 • (4) CD - WASHER FLAT 8x27 - H100105 • (4) AJ - BOLT HEX 5/16x1-1/4 - H100042 • (4) CY - SCREW PWH 8x5/8 - H100128 • (4) E - NUT BARREL WH 5/16x1-3/4 - H100007 • (4) F - BOLT WH 5/16x1 - H100008 Phase Notes • Assemble with hardware as shown.
Slide Attachment Phase 29 Hardware needed: Parts needed: • (1) SLIDE ASSEMBLY • (3) B - NUT BARREL WH 5/16x5/8 - H100004 • (3) AD - WASHER LOCK EXT 12x19 - H100031 • (3) CM - BOLT WH 5/16x1/2 - H100115 Phase Notes • Assemble with hardware as shown. CM SLIDE ASSEMBLY Step 1: After centering wave slide in the opening, use a drill with a 3/8" bit, to drill a hole through the holes on the slide and through the fort floor. Step 2: Insert Bolts 'CM' through wave slide and deck boards, as shown.
Anchoring Instructions Parts needed: Phase 30 Hardware needed: • (6) KS - NUT BARREL 1/4x5/8 - H100136 • (6) CE - WASHER FLAT 9x18 - H100106 • (6) KW - WASHER LOCK EXT 8x15 - H100139 • (2) KT - BOLT WH 1/4x1 - H100137 • (4) KY - BOLT WH 1/4x1/2 - H100141 • (6) KC - METAL GROUND STAKE BROWN - A100178 • (2) DP - SWING SEAT GREEN - A6P00054 • (4) EZ - CHAIN GREEN 51.25" - A100068 • (4) FA - QUICK LINK - A100069 Phase Notes • Assemble with hardware as shown.
Limited Warranty This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories.
