SARATOGA Wooden Swing Set Model: #30011 • Owner's Manual • Frequently Asked Questions • Assembly Instructions • Warranty Information Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 1-800-856-4445 Register your new swing set on-line @ www.swingsetsonline.com (you will also find any updates on assembly instructions and information to order replacement parts) Features the fastening system.
STOP PARE Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.swingsetsonline.com ¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA! La tienda donde realizó la compra no almacena piezas de este producto.
Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation. 2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing material washing away during heavy rains. 3.
Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth Wood Chips Double-Shredded bark mulch Engineered Wood Fibers Fine Sand Coarse Sand Fine Gravel Medium Gravel 6" (152mm) 7' (2.13m) 6' (1.83m) 6' (1.83m) 5' (1.52m) 5' (1.52m) 5' (1.52m) 5' (1.52m) 9" (228mm) 10' (3.05m) 10' (3.05m) 7' (2.13m) 5' (1.52m) 5' (1.52m) 7' (2.
Owner’s Manual Play Set 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it. 19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard. 20. Instruct children to never wrap their legs around swing chain. 21.
Owner’s Manual Play Set Additional Maintenance: • Check the swing beam and hardware every two weeks due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season. • Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sand may be necessary to maintain a safe playing environment.
Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK9 X3.
Play Set Assembly Manual FAQs: 1. Does the area for the playset need to be level? Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground. 2. What size area is recommended for the playset? Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety. 3.
www.swingsetsonline.com/support.aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from Backyard Discovery’s website: www.swingsetsonline.com. 9. The playset seems to rock or sway too much. What’s wrong? Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground rails.
Tools Required for Installation: (These are the tools that are generally required for assembly of our swing sets. These tools are not included in the swing set purchase.
Basic Setup Dimensions 72" [1.8 m] Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. Safe Play Zone 223" [5.8 m] Important Assembly Notes 9'-4 1/2" [2.9 m] 6'-4 1/2" [1.9 m] 151 3/8" [3.8 m] 50" [1.3 m] Safe play height: 15'-4 1/2" [4.7 m] Maximum fall height: 6'-4 1/2" [1.9 m] 1) While assembling unit, take time before and after each phase to make sure fort is level.
Parts Identification Wood Components (NOT TO SCALE) (24) K91 - ROOF SLAT - W100917 3/8"x3 3/8"x50" (11x86x1270) (1) H74 - LEFT UPRIGHT - W100608 1"x3 3/8"x50 3/4" (24x86x1290) (1) H75 - RIGHT UPRIGHT - W100609 1"x3 3/8"x50 3/4" (24x86x1290) (1) SB74 - SWING BEAM - W102304 2"x5 1/4"x89 1/2" (50x134x2274) (4) N6 - ANGLED SUNBURST - W100916 5/8"x2 3/8"x7 7/8" (16x60x200) (4) L3 - RAFTER - W100913 5/8"x4 3/8"x38 1/4" (16x112x972) (2) M23 - DOOR BOARD - W100922 5/8"x3 3/8"x6 1/4" (16x86x160) (2)
Parts Identification Wood Components (NOT TO SCALE) (1) W71 - SWING BEAM SUPPORT - W102305 2"x3 3/8"x46 1/8" (50x86x1170) (2) E78 - MONKEY BAR UPRIGHT - W102370 1 3/8"x3 3/8"x74 3/4" (36x86x1900) (2) E77 - ANGLE BRACE - W100991 1 3/8"x3 3/8"x74 3/8" (36x86x1890) (1) H82 - MONKEY BAR GROUND BOARD - W100994 1"x3 3/8"x70 3/8" (24x86x1786) (2) E71 - MONKEY BAR RAIL - W102369 1 3/8"x3 3/8"x60 5/8" (36x86x1539) (1) E5 - UPRIGHT - W101085 1 3/8"x3 3/8"x66" (36x86x1676) (1) K1 - GROUND BOARD - W101090
Parts Identification Wood Components (NOT TO SCALE) (1) G3 - CABIN ARCH - W101096 1"x5 1/4"x41 1/8" (24x134x1044) (1) M2 - WALL RAIL - W101097 5/8"x3 3/8"x67 5/8" (16x86x1718) (1) M7 - WALL RAIL - W101099 5/8"x3 3/8"x43" (16x86x1092) (4) L2 - OUTER WALL SLAT - W101100 5/8"x4 3/8"x39" (16x112x992) (2) N2 - TIE SLAT - W101103 5/8"x2 3/8"x14 5/8" (16x60x372) (16) M13 - WALL SLAT - W101101 5/8"x3 3/8"x39" (16x86x992) (6) M16 - CENTER WALL SLAT - W101102 5/8"x3 3/8"x20 3/8" (16x86x518) (1) E2 - U
Parts Identification Wood Components (NOT TO SCALE) (1) N1 - CENTER RAIL - W101113 5/8"x2 3/8"x25 5/8" (16x60x652) (13) M14 - WALL SLAT - W101115 5/8"x3 3/8"x25 5/8" (16x86x652) (1) M11 - WALL RAIL - W101116 5/8"x3 3/8"x41 1/8" (16x86x1044) (6) M10 - PICNIC TABLE BOARD - W101118 5/8"x3 3/8"x41 5/8" (16x86x1056) (1) E6 - UPRIGHT - W101120 1 3/8"x3 3/8"x66" (36x86x1676) (1) M3 - ANGLE BRACE - W101121 5/8"x3 3/8"x52 1/2" (16x86x1335) (1) M5 - TARP SUPPORT - W101125 5/8"x3 3/8"x44 1/4" (16x86x1124
Parts Identification Hardware (11) CM - BOLT WH 5/16x1/2 - H100115 (11) CX - SCREW PPH 4x5/8 -H100127 (2) AY - BOLT PTH 1/4x1 - H100061 (1) F - BOLT WH 5/16x1 - H100008 (9) CY - SCREW PWH 8x5/8 -H100128 (4) AJ - BOLT HEX 5/16x1 1/4 - H100042 (46) H - BOLT WH 5/16x1 1/2 - H100010 (81) AD - WASHER LOCK EXT 12x19 - H100031 (104) AC - WASHER LOCK EXT 8x19 - H100030 (6) J - BOLT WH 5/16x1 3/4 - H100011 (4) KV - WASHER LOCK EXT 6x15 - H100138 (15) K - BOLT WH 5/16x2 - H100012 (9) L - BOLT WH 5/16x2 1/4 - H
Parts Identification Hardware (258) BR - SCREW PFH 8x1 1/8 - H100088 (7) CE - WASHER FLAT 9x18 - H100106 (35) CK - SCREW PFH 8x2 - H100111 (26) BW - SCREW PFH 8x3 - H100092 (36) Z - LAG SCREW WH 5/16x2 - H100027 (2) AA - LAG SCREW WH 5/16x2 1/2 -H100028 (4) BZ - SWING HANGER QUICK LINK - H100099 (9) BS - SCREW PFH 8x1 3/4 - H100089 (4) BY - SWING HANGER QUICK LINK -H100097 (24) CD - WASHER FLAT 8x27 -H100105 (17) CJ - NUT LOCK 5/16 -H100110 (2) - T-40 TORX WRENCH - A100041 (86) BP - SCREW PFH 8x
Parts Identification Accessories (NOT TO SCALE) (1) EK - SLIDE RAIL 8' GREEN RIGHT - A100054 (4) QZ - TRIANGLE PLATE 100° 5 HOLE -A100294 (1) EL - SLIDE RAIL 8' GREEN LEFT - A100055 DE - TRIANGLE PLATE 90 5 HOLE BYD (2) GREEN -A100011 (1) EM - SLIDE BED 8' YELLOW - A100056 (4) EA - HAND GRIP YELLOW PLASTIC -A100043 (2) FB - SWING SEAT YELLOW - A100070 (2) HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164 (8) KD - PLASTIC GROUND STAKE BROWN - A100179 (6) EC - METAL RUNG 559 -A100045 (4) DG - CHAIN GREE
Parts Identification Accessories (NOT TO SCALE) (1) GK - WINDOW 216x267 GREEN -A100146 EB - WINDOW FRAME GREEN (4) EY - TUBING CAP GLIDER SUPPORT (2) 343x444.
8 FOOT SLIDE ASSEMBLY PHASE 1 Phase Notes TOP ● DRILL 3 HOLES AT ONE END OF THE PLASTIC SLIDE BED USING A 5/16" DRILL BIT AND USING THE DIMENSIONS SHOWN BELOW. THIS END WILL BE THE TOP OF THE SLIDE. ● TAKE NOTE OF SLIDE BED SURFACE FINISH, THE DULL SIDE WILL BE TOWARDS THE GROUND. PLACE SLIDE BRACE CENTERED ON THE BOTTOM (DULL SIDE) AND 1/4" FROM THE EDGE. TRANSFER HOLES ON THE BOARD THROUGH THE SLIDE BED AS SHOWN BELOW. USE A 5/16" DRILL BIT. ● ATTACH SLIDE BRACE TO SLIDE USING HARDWARE SHOWN.
8 FOOT SLIDE ASSEMBLY PHASE 2 Phase Notes ● PLACE 1 SLIDE RAIL ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL. PUT SLIDE SUPPORT BOTTOM INTO THE SUPPORT POCKET AT THE BOTTOM OF THE RAIL AND HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAVITY. ● PLACE THE OTHER SLIDE RAIL ON A FLAT SURFACE WITH THE SLIDE CAVITY UP.
4 Ft Ladder Phase 1 & 2 Phase Notes • Assemble with hardware as shown. • Center rungs in rail grooves.
4 Ft Ladder Phase 3 Phase Notes • Assemble with hardware as shown.
(1) SB74 - SWING BEAM - W102304 2"x5 1/4"x89 1/2" (50x134x2274) (2) GD - L BRACKET 66x66x127 - A100140 (2) QZ - TRIANGLE PLATE 100° 5 HOLE - A100294 SWING BEAM ASSEMBLY STEP 1 BOLT WH 5/16x1 3/4 ATTACH (2) QZ TRIANGLE PLATES TO SB74 SWING BEAM USING 1-3/4" BOLTS, LOCK WASHER AND 7/8" BARREL NUT. ATTACH (2) GD L BRACKETS TO SB74 SWING BEAM USING 2-3/4" HEX BOLTS, FLAT WASHERS AND 5/16" LOCK NUTS.
(1) (2) W71 - SWING BEAM SUPPORT - W102305 2"x3 3/8"x46 1/8" (50x86x1170) (1) E77 - ANGLE BRACE - W100991 1 3/8"x3 3/8"x74 3/8" (36x86x1890) (1) H79 - END SUPPORT - W100992 1"x3 1/2"x42" (24x86x1072) H80 - GROUND BOARD - W100990 1"x3 3/8"x87 3/8" (24x86x2218) SWING BEAM ASSEMBLY STEP 2 INSERT (2) 2-1/2" BOLTS, LOCK WASHERS AND 1-1/2" BARREL NUTS INTO TOP EDGE OF W71 SWING BEAM SUPPORT, AS SHOWN. THIS SAFE-T-FUSE HARDWARE MUST BE MOUNTED TO IMPROVE THE STRUCTURAL INTEGRITY OF THE SWING BEAM.
SWING BEAM ASSEMBLY STEP 3 ATTACH (2) QZ TRIANGLE PLATES TO W71 SWING BEAM SUPPORT USING (2) 1-3/4" BOLTS, LOCK WASHERS AND 7/8" BARREL NUTS (FIG.1). (2) EW - GLIDER SUPPORT BYD GREEN - A100065 INSERT (4) SWING HANGER QUICK LINKS INTO (4) EX BUSHINGS AND THEN ATTACH SWING HANGER QUICK LINKS TO EW GLIDER SUPPORTS USING (4) FLAT WASHERS AND 5/16" LOCK NUTS, AS SHOWN (FIG.2). INSERT (4) EY GLIDER SUPPORT CAPS INTO THE ENDS OF EW GLIDER SUPPORTS, AS SHOWN (FIG.2).
YELLOW & GREEN GLIDER 38.5" Notes • Assemble with accessories as shown. QTY. 2 2 2 4 2 1 4 DESCRIPTION 5/16 LOCK NUT 8x27 FLAT WASHER BOLT WH 5/16x5-3/4 QUICKLINK GREEN ARM GLIDER YELLOW SEAT 38.5" GREEN CHAIN LABEL CJ CD AE FA DK DL DG CHAIN GREEN 38.
(2) (4) EJ - L BRACKET 54x67 - A100053 E71 - MONKEY BAR RAIL - W102369 1 3/8"x3 3/8"x60 5/8" (36x86x1539) (2) QZ - TRIANGLE PLATE 100 5 HOLE - A100294 MONKEY BAR ASSEMBLY STEP 1 BOLT WH 5/16x1-1/2 YOU WILL BUILD A LEFT AND RIGHT TOP RAIL IN THIS STEP. AFTER BUILDING LEFT ASSEMBLY AS SHOWN, REPEAT STEPS FOR A RIGHT ASSEMBLY. SEE BELOW FOR OREINTATION OF RIGHT SIDE TRIANGLE PLATE. T-NUT 5/16 BOLT WH 5/16x2 WASHER FLAT 8x27 ASSEMBLE WITH HARDWARE AS SHOWN.
(2) E78 - MONKEY BAR UPRIGHT - W102370 1 3/8"x3 3/8"x74 3/4" (36x86x1900) MONKEY BAR ASSEMBLY STEP 2 ASSEMBLE WITH HARDWARE AS SHOWN. REPEAT PROCESS FOR OTHER SIDE OF MONKEY BAR ASSEMBLY.
(6) EC - METAL RUNG 559 - A100045 MONKEY BAR ASSEMBLY STEP 3 ASSEMBLE AS SHOWN INTO PRE-DRILLED HOLES.
(2) (1) H81 - MONKEY BAR BRACE - W100993 1"x3 3/8"x53 1/4" (24x86x1352) H82 - MONKEY BAR GROUND BOARD - W100994 1"x3 3/8"x70 3/8" (24x86x1786) MONKEY BAR ASSEMBLY BOLT WH 5/16x1-1/2 LAG SCREW BOLT HEX WH 5/16x2 5/16x2-3/4 WASHER LOCK INT 8x15 WASHER FLAT 9x18 T-NUT 5/16 E78 STEP 4 ASSEMBLE AS SHOWN.
(2) EA - HAND GRIP YELLOW PLASTIC - A100043 MONKEY BAR ASSEMBLY LAG SCREW WH 1/4x1-1/2 WASHER LOCK EXT 6x15 STEP 5 E78 EA ASSEMBLE WITH HARDWARE AS SHOWN.
Fort Assembly Phase 1 Parts needed: • (26) D - NUT BARREL WH 5/16x7/8 - H100005 • (26) AD - WASHER LOCK EXT 12x19 - H100031 • (30) AC - WASHER LOCK EXT 8x19 - H100030 • (8) K - BOLT WH 5/16x2 - H100012 • (14) H - BOLT WH 5/16x1-1/2 - H100010 • (8) L - BOLT WH 5/16x2-1/4 - H100013 • (4) BG - T-NUT 5/16 - H100074 • (1) E1 - FORT UPRIGHT - W101084 • (1 E2 - FORT UPRIGHT - W101104 • (1) E3 - FORT UPRIGHT - W101106 • (1) E4 - FORT UPRIGHT - W101107 • (2) K2 - GROUND BOARD - W101091 • (1) G3 - CABIN ARCH - W10
Fort Assembly Phase 2 Parts needed: Hardware needed: • (3) K4 - WALL RAIL - W101093 • (1) K3 - DOUBLE ARCH RAIL - W101092 • (1) G1 - WALL RAIL - W102379 • (1) G2 - WALL RAIL - W102378 • (24) Z - LAG SCREW WH 5/16x2 - H100027 • (24) AC - WASHER LOCK EXT 8x19 - H100030 Phase Notes Note: It is vital that the fort be level before and after each phase of assembly. • Assemble with hardware as shown.
Fort Assembly Phase 3 Parts needed: Hardware needed: • (10) M4 - FLOOR BOARD - W102380 • (2) L1 - OUTER FLOOR BOARD - W101110 • (4) J1 - FLOOR SUPPORT - W101037 • (1) H1 - FLOOR JOIST - W102377 • (66) BP - SCREW PFH 8x1-1/2 - H100086 • (8) BS - SCREW PFH 8x1-3/4 - H100089 • (4) CK - SCREW PFH 8x2 - H100111 J1 E3 Phase Notes • Assemble with hardware as shown. BS Note: It is vital that the fort be level before and after each phase of assembly.
Fort Assembly Phase 4 Hardware needed: Parts needed: • (6) AC - WASHER LOCK EXT 8X19 - H100030 • (4) D - NUT BARREL WH 5/16X7/8 - H100005 • (4) AD - WASHER LOCK EXT 12X19 - H100031 • (2) Z - LAG SCREW WH 5/16x2 - H100027 • (4) H - BOLT WH 5/16x1-1/2 - H100010 • (2) M17 - WALL RAIL - W101114 • (1) M7 - WALL RAIL - W101099 • (1) M11 - WALL RAIL - W101116 Phase Notes • Assemble with hardware as shown. Note: It is vital that the fort be level before and after each phase of assembly.
Fort Assembly Phase 5 Hardware needed: Parts needed: • (2) AC - WASHER LOCK EXT 8x19 - H100030 • (2) AD - WASHER LOCK EXT 12x19 - H100031 • (1) H - BOLT WH 5/16x1-1/2 - H100010 • (1) B - NUT BARREL WH 5/16x5/8 - H100004 • (1) F - BOLT WH 5/16x1 - H100008 • (1) D - NUT BARREL WH 5/16x7/8 - H100005 • (1) M3 - ANGLE BRACE - W101121 Phase Notes • Assemble with hardware as shown. Note: It is vital that the fort be level before and after each phase of assembly.
Fort Assembly Phase 6 Parts needed: Hardware needed: • (3) EJ - L BRACKET GREEN 54x67 - A100053 • (1) N1 - CENTER RAIL - W101113 • (13) M14 - WALL SLAT - W101115 • (6) BL - SCREW TAPPING 14x3/4 - H100083 • (54) BR - SCREW PFH 8x1-1/8 - H100088 Phase Notes • Assemble with hardware as shown. Step 2: Attach Center Rail 'N1' to 'L1' outer floor board using Screw 'BL', as shown. Attach Central Rail 'N1' to 'K3' double arched rail using Screws 'BR', as shown.
Fort Assembly Phase 7 Parts needed: Hardware needed: • (2) CH - SCREW TAPPING 14x1-1/2 - H100109 • (4) CE - WASHER FLAT 9x18 - H100106 • (4) CG - WASHER LOCK INT 8x15 - H100108 • (2) BE - T-NUT 1/4" - H100072 • (2) AY - BOLT PTH 1/4x1 - H100061 • (2) EA - HAND GRIP YELLOW PLASTIC - A100043 Phase Notes • Assemble with hardware as shown. CG CE N1 AY BE To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.
Fort Assembly Phase 8 Hardware needed: Parts needed: • (7) AC - WASHER LOCK EXT 8x19 - H100030 • (7) D - NUT BARREL WH 5/16x7/8 - H100005 • (7) AD - WASHER LOCK EXT 12x19 - H100031 • (7) H - BOLT WH 5/16x1-1/2 - H100010 • (4) BP - SCREW PFH 8x1-1/2 - H100086 • (2) M12 - TARP BRACE - W101089 • (1) E5 - UPRIGHT - W101085 • (1) E6 - UPRIGHT - W101120 • (1) M5 - TARP SUPPORT - W101125 Phase Notes • Assemble with hardware as shown.
Fort Assembly Phase 9 Parts needed: Hardware needed: • (8) M15 - WALL SLAT - W101126 • (32) BR - SCREW PFH 8x1-1/8 - H100088 Phase Notes • Assemble with hardware as shown. M2 Step 1: Attach one end of each Wall Slats 'M15' to the inside of 'K2' & 'M2' with Screws 'BR' , as shown. Make sure to space the wall slats according to diagram and flush with the bottom edge of 'K2', As shown.
Fort Assembly Phase 10 Parts needed: Hardware needed: • (4) D1 - PICNIC TABLE SUPPORT BRACE - W101117 • (8) AC - WASHER LOCK EXT 8x19 - H100030 • (8) D - NUT BARREL WH 5/16x7/8 - H100005 • (8) AD - WASHER LOCK EXT12x19 - H100031 • (6) M - BOLT WH 5/16x2-1/2 - H100014 • (2) P - BOLT WH 5/16x3 - H100016 Phase Notes • Assemble with hardware as shown. D1 AD M D AC E6 M P D AC AD D1 K2 E6 E5 Step 1: Attach 'D1' Picnic Table Support Brace to uprights 'E5' & 'E6' using Safe-T-Fuse hardware, as shown.
Fort Assembly Phase 11 Parts needed: Hardware needed: • (6) M10 - PICNIC TABLE BOARD - W101118 • (2) N3 - TIE SLAT - W101119 • (12) BP - SCREW PFH 8x1-1/2 - H100086 • (6) BR - SCREW PFH 8x1-1/8 - H100088 Phase Notes • Assemble with hardware as shown. BR M10 N3 Step 1: Attach 'N3' Tie Slate to 'M10' Picnic Table Board using Screws 'BR' , as shown. Re-peat "step 1" to creat the seat for the picnic table.
Fort Assembly Phase 12 Parts needed: Hardware needed: • (2) N2 - TIE SLAT - W101103 • (4) L2 - OUTER WALL SLAT - W101100 • (12) M13 - WALL SLAT - A101101 • (6) M16 - CENTER WALL SLAT - A101102 • (86) BR - SCREW PFH 8x1-1/8 - H100088 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board before attaching with a 1/8" drill bit. Step 1: Both walls should be assembled the same way.
Fort Assembly Phase 13 Hardware needed: Parts needed: • (2) EB - WINDOW FRAME GREEN 343x444.5 - A100044 • (1) LADDER ASSEMBLY • (8) BC - SCREW PWH 8x3/4 - H100070 • (2) AC - WASHER LOCK EXT 8x19 - H100030 • (2) Z - LAG SCREW WH 5/16x2 - H100027 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Step 1: Attach 'EB' Plastic Window Frame to each window opening using Screws 'BC' , as shown.
Fort Assembly Parts needed: Phase 14 Hardware needed: • (2) M23 - DOOR BOARD - W100922 • (1) M21 - DOOR BOARD - W100919 • (1) M20 - DOOR BOARD - W100920 • (2) M18 - DOOR BOARD - W100918 • (2) M22 - DOOR BOARD - W100921 • (3) O1 - DOOR SUPPORT - W100923 • (1) O2 - DOOR MOUNTING RAIL - W101133 • (1) M40 - STRIKE PLATE BLOCK - W101134 • (4) M13 - WALL SLAT - W101101 • (1) HZ - KNOB - A1000071 • (2) GK - WINDOW FRAME GREEN 216x267 - A100918 • (1) GF - MAGNETIC CATCH - A100145 • (1) GJ - STRIKE PLATE - A1001
Fort Assembly Phase 15 Parts needed: Hardware needed: • (1) JZ - PICNIC TARP - A100143 • (8) BC - SCREW PWH 8x3/4 - H100070 Phase Notes JZ • Assemble with hardware as shown. Step 1: Attach 'JZ' Picnic Tarp to 'K4' Wall Rail using Screws 'BC', as shown. K4 BC JZ M5 BC Step 2: Attach 'JZ' Picnic Tarp to 'M5' Tarp Support using Screws 'BC', as shown.
Fort Assembly Phase 16 Parts needed: Hardware needed: • (4) L3 - RAFTER - W100913 • (2) N4 - HORIZONTAL SUNBURST - W100914 • (2) N5 - VERTICAL SUNBURST - W100915 • (4) N6 - ANGLED SUNBURST - W100916 • (2) DE - PLATE FORT 5 HOLE GREEN - A100011 • (2) HC - BYD ID TAG 2011 - A100164 • (10) BL - SCREW TAPPING 14x3/4 - H100083 • (8) CY - SCREW PWH 8x5/8 - H100128 • (16) BR - SCREW PFH 8x1-1/8 - H100088 Phase Notes • Assemble with hardware as shown.
Fort Assembly Phase 17 Parts needed: Hardware needed: • (24) K91 - ROOF SLAT - W100917 • (4) AC - WASHER LOCK EXT 8x19 - H100030 • (4) D - NUT BARREL WH 5/16x7/8 - H100005 • (4) AD - WASHER LOCK EXT 12x19 - H100031 • (4) H - BOLT WH 5/16x1-1/2 - H100010 • (48) BQ - SCREW PFH 8x1-1/4 - H100087 Phase Notes • Assemble with hardware as shown. E3 Step 1: Attach Roof Rafter Assemblies to AD 'E1', 'E2', 'E3', and 'E4' uprights using Safe-T-Fuse hardware, as shown.
Slide Attachment Phase 18 Parts needed: Hardware needed: • (3) B - NUT BARREL WH 5/16x5/8 - H100004 • (3) AD - WASHER LOCK EXT 12x19 - H100031 • (3) CM - BOLT WH 5/16x1/2 - H100115 • (1) WAVE SLIDE ASSEMBLY Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Slide Assembly Slide Assembly CM Step 1: Center the wave slide assembly in the opening, as shown.
Swing Beam Attachment Phase 19 Hardware needed: Parts needed: • (1) SWING BEAM ASSEMBLY Phase Notes • (4) BG - T-NUT 5/16 - H100074 • (4) BX - WASHER SPLIT 5/16 - H100095 • (4) CD - WASHER FLAT 8x27 - H100105 • (4) AJ - BOLT HEX 5/16x1-1/4 - H100042 • Assemble with hardware as shown.
Monkey Bar Attachment Phase 20 Parts needed: Hardware needed: • (1) MONKEY BAR ASSEMBLY • (4) AD - WASHER LOCK EXT 12x19 - H100031 • (4) B - NUT BARREL WH 5/16x5/8 - H100004 • (4) CM - BOLT WH 5/16x1/2 - H100115 Phase Notes • Assemble with hardware as shown. Step 1: Attach the Monkey Bar Assembly to 'K5' monkey bar arch rail using Safe-T-Fuse hardware through 'EJ' angle brackets & 'K5' monkey bar arch rail, as shown.
Anchoring Instructions Parts needed: • (8) KD - PLASTIC GROUND STAKE - A100179 • (4) EZ - CHAIN GREEN 51.25" - A100068 • (4) FA - QUICK LINK - A100069 • (2) FB - SWING SEAT YELLOW - A100070 • GLIDER ASSEMBLY Phase 21 Hardware needed: • (8) CK - SCREW PFH 8x2 - H100111 STAKE STAKE Phase Notes • Assemble with hardware as shown. • FAILURE TO USE STAKES CAN VOID WARRANTY & CAUSE INJURY! Step 2: Attach Swing Seats 'FB' to swing beam using Quick Clip 'FA' and Chain 'EZ'.
Limited Warranty This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories.
