Manufactured by: Backyard Discovery 3305 Airport Drive, Pittsburg, KS 66762 800-856-4445 Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990 16x12 NORWOOD GAZEBO MODEL # : 2206038 Please visit www.backyarddiscovery.com For the most up to date assembly manual, to register your product, or to order replacement parts Para obtener instrucciones en español, visite www.backyarddiscovery.
OWNER'S MANUAL - BASIC SETUP DIMENSIONS & ASSEMBLY NOTES It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
OWNER'S MANUAL - ANCHORING LAYOUT 10'-3 1/8" 3128mm 9'-9 3/16" 2976mm 14'-11 3/4" 4566mm 14'-5 3/4" 4414mm F O 17 OT '-5 CO 1 5 RN 332 5/1 6 E R/ mm " FO FO O 1 8 T O TC CE 5 '-1 7 N 53 /8 O T R ER 5mm " NE / FO R OT CE N TE R NOTE: DIMENSIONS ARE TO ANCHOR PLATES MOUNTED TO POSTS EXCEPT WHERE NOTED 4" 101mm 1 11/16" 43mm 4 ANCHORS PER POST 1 11/16" 43mm 3 3/8" 86mm METAL ANCHOR PLATES 3 3/8" 86mm 3
OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (Not to Scale) D01 (x4) (x4) (x4) 1 3/8"x5 1/4"x24 1/4" (36x134x615) CORBEL - W4L16853 1 3/8"x5 1/4"x35 7/8" (36x134x910) TOP RAIL - W4L16851 1 3/8"x5 1/4"x27 5/8" (36x134x703) D03 TOP RAIL - W4L16852 D05 GABLE BOARD - W4L16854 1 3/8"x5 1/4"x66 5/8" (36x134x1692) (x4) D04 D02 GABLE BOARD - W4L16850 1 3/8"x1 1/2"x5 1/4" (36x38x134) (x2) D06 (x3) D07 TOP RAIL - W4L16856 1 3/8"x5 1/4"x61" (36x134x1549) (x4) D08 (x2) TOP RAIL - W4L16
OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (Not to Scale) AD01 (x2) RAFTER - W4L16866 1"x4"x74 3/4" (24x102x1900) AD02 RAFTER - W4L16867 AD03 RAFTER - W4L16868 1"x4"x66 3/8" (24x102x1686) (x2) 1"x4"x41 5/8" (24x102x1057) (x2) H01 FASCIA - W4L16869 H02 FASCIA - W4L16870 H03 FASCIA - W4L16871 H04 FASCIA - W4L16872 (x2) (x2) (x2) (x1) 1"x3 3/8"x57 3/8" (24x86x1458) 1"x3 3/8"x58 5/8" (24x86x1490) 1"x3 3/8"x58 3/8" (24x86x1482) 1"x3 3/8"x57 3/8" (24x86x1458) H05 FASCIA - W4
OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (Not to Scale) P01 POST - W2A03501 6"x6"x89 1/2" (152x152x2274) P02 POST - W2A03502 6"x6"x89 1/2" (152x152x2274) (x2) (x2) GP1 GABLE PANEL - W2A03499 2 13/16"x5 1/4"x80 3/16" (72x134x2037) (x2) GP2 (x2) CA01 (x1) GT1 (x4) GABLE PANEL - W2A03500 2 13/16"x5 1/4"x80 3/16" (72x134x2037) CORBEL - W2A03504 1 7/16"x5 3/8"x46 1/16" (36x136x1160) GABLE TRUSS - W2A03503 1 7/16"x33 5/8"x64 9/16" (36x854x1640) 6
OWNER'S MANUAL - PARTS IDENTIFICATION Hardware Components H100195 BOLT WH BLK (x60) 5/16x2-3/4 H100416 BOLT WH BLK (x22) 5/16x3 H100471 LAG SCREW WH (x46) BLK 5/16x1 1/2 H100459 BOLT WH BLK (x11) 5/16x1 1/4 H100564 LAG SCREW WH BLK (x13) 1/4x4 H100503 BOLT WH BLK (x15) 5/16x3-1/2 H100792 LAG SCREW WH BLK (x9) 1/4x3 H100513 BOLT WH BLK (x18) 5/16x4-1/4 H100488 BOLT WH BLK (x15) 1/4x2 H100480 BOLT WH BLK (x7) 5/16x4 3/4 H100881 BOLT WH BLK (x9) 5/16x5 H100379 T-NUT BLK 5/16 (x132) H100976 BOLT
OWNER'S MANUAL - PARTS IDENTIFICATION Hardware Components H100201 SCREW PFH BLK (64) 8x2-1/2 H100483 SCREW PFH BLK (x4) 8x2 1/4 H100200 SCREW PFH BLK (x24) 8x1 1/2 H100759 SCREW TAPPING (x30) 1/4x3/4 H100198 WASHER LOCK (x124) EXT BLK 8x19 H100120 SCREW CONCRETE ANCHOR (x18) 1/4x2 H100764 (x1) H100392 SCREW PWH BLK (x28) 8x3/4 H100382 SCREW PFH BLK (x9) 8x1 3/4 H100833 SCREW (x250) WOODGRIP 10x3/4 H100478 WASHER FLAT (96) BLK 8x27 H100391 SCREW PFH BLK 8x2 (x216) H100823 SCREW PWH BLK (x30) 8x1
OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) A4M01130 (x2) GABLE BRACKET A4M01147 (x2) PEAK SEAM BRACKET A4M01129 (x4) A4M00978 (x8) A4M01301 POST PLATE RIGHT OUTSIDE BRACKET (x2) A4M00977 (x8) POST ANCHORING PLATE A4M01232 (x2) LEFT ANGLE BRACKET A6P00308 (x4) (x2) LEFT OUTSIDE BRACKET A100241 (x1) BYD ID TAG (SMALL) WITHOUT AGES A4M01233 (x2) 9205413 (x1) RIGHT ANGLE BRACKET ELECTRICAL ENCLOSURE 9 6x6 POST FOOT A4M01752 (x14) A4M01302 GABLE BRACKET
OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) 9 24 2 11 0 M A4 (x8) G 0 29 37 A GA T AS ST L EE LS EE HE IN ET G A 9G 2 5 1 17 M0 2) 4 A (x TIN EE H S ST TIN EE H LS EE G 01 4M x1) ( A 9G 2 8 71 ST H LS E E TIN EE 1 M0 A4 (x2) 9G 71 2 3 1 M0 ) A4 (x1 A A ST TIN EE H LS EE OO 6F 1 0 43 01 4M x3) TR G ID A EC ( 6F 31 1 4 01 O OT O RO G FE D P2 A A 9G T GE RI OO 3 R 98 0 0 4M x4) D FE G RID GE M ) A4 (x6 RID 98 03 P0 A6 (x2) 10 E
PRE-ASSEMBLY STEP 1 - SORTING PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: • • • • Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). If there are multiple boards with the same stamped number, stack those pieces together. Stamps can be found on the flat surface of the boards or on the end of the boards.
PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED Drill Attachments: Phillips Head Open End Wrenches 1/2" & 9/16" 1/8", 3/16", 3/8" & 7/16" Drill Bits Cordless Drill or Electric Drill Claw Hammer 3/8" Drive Ratchet, 1/2" & 7/16" STD Sockets 1/2" & 7/16" Deep Sockets Phillips Screw Driver Rubber Mallet Optional Tape Measure Square Level 24" 12
PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3.
STEP 4 - POST ASSEMBLY P01 (x1) POST - W2A03501 6"x6"x89 1/2" (152x152x2274) A6P00308 (x2) P02 (x1) POST - W2A03502 6"x6"x89 1/2" (152x152x2274) 14 6x6 POST FOOT
STEP 5 - GABLE ASSEMBLY D01 GABLE BOARD - W4L16850 D05 GABLE BOARD - W4L16854 (x1) (x1) 1 3/8"x5 1/4"x24 1/4" (36x134x615) 1 3/8"x1 1/2"x5 1/4" (36x38x134) 15
STEP 6 - GABLE ASSEMBLY D01 (x1) GT1 (x2) GABLE BOARD - W4L16850 1 3/8"x5 1/4"x24 1/4" (36x134x615) A4M01129 GABLE TRUSS - W2A03503 1 7/16"x33 5/8"x64 9/16" (36x854x1640) (x2) 16 GABLE BRACKET
STEP 7 - GABLE ASSEMBLY 17
STEP 8A - GABLE ASSEMBLY P01 (x1) D02 (x1) D07 (x1) POST - W2A03501 6"x6"x89 1/2" (152x152x2274) TOP RAIL - W4L16851 A4M01232 LEFT ANGLE (x1) BRACKET 1 3/8"x5 1/4"x27 5/8" (36x134x703) TOP RAIL - W4L16856 1 3/8"x5 1/4"x61" (36x134x1549) A4M01302 LEFT OUTSIDE (x1) BRACKET 18
STEP 8B - GABLE ASSEMBLY P02 (x1) D02 (x1) D07 (x1) POST - W2A03502 6"x6"x89 1/2" (152x152x2274) TOP RAIL - W4L16851 A4M01233 RIGHT ANGLE (x1) BRACKET 1 3/8"x5 1/4"x27 5/8" (36x134x703) TOP RAIL - W4L16856 1 3/8"x5 1/4"x61" (36x134x1549) A4M01301 RIGHT OUTSIDE (x1) BRACKET 19
STEP 9 - GABLE ASSEMBLY CA01 (x1) D06 (x3) CORBEL - W2A03504 1 7/16"x5 3/8"x46 1/16" (36x136x1160) CORBEL - W4L16855 1 3/8"x5 1/4"x45 5/8" (36x134x1160) 20
STEP 10 - GAZEBO ASSEMBLY D03 (x2) TOP RAIL - W4L16852 1 3/8"x5 1/4"x66 5/8" (36x134x1692) D04 (x2) CORBEL - W4L16853 1 3/8"x5 1/4"x35 7/8" (36x134x910) 22
STEP 11 - GAZEBO ASSEMBLY D03 (x2) D04 TOP RAIL - W4L16852 1 3/8"x5 1/4"x66 5/8" (36x134x1692) CORBEL - W4L16853 (x2) 1 3/8"x5 1/4"x35 7/8" (36x134x910) D08 1 3/8"x5 1/4"x66 5/8" (36x134x1692) (x2) TOP RAIL - W4L16857 23
STEP 12 - GAZEBO ASSEMBLY H08 (x2) NOTCHED SUPPORT BOARD - W4L16915 1"x3 3/8"x89 1/2" (24x86x2274) A6P00460 6" QUICK RELEASE BAR CLAMP (x2) 24
STEP 13 - GAZEBO ASSEMBLY 25
STEP 14 - GAZEBO ASSEMBLY E02 (x4) TRUSS - W4L16859 1 7/16"x1 15/16"x74 15/16" (36x50x1902) 26
STEP 15 - GAZEBO ASSEMBLY GP1 (x2) GP2 GABLE PANEL - W2A03499 2 13/16"x5 1/4"x80 3/16" (72x134x2037) (x2) 27 GABLE PANEL - W2A03500 2 13/16"x5 1/4"x80 3/16" (72x134x2037)
STEP 16 - GAZEBO ASSEMBLY A4M01130 (x2) A4M01147 (x2) GABLE BRACKET A4M01148 TRUSS (x2) BRACKET PEAK SEAM BRACKET 28
STEP 17 - RAFTER ASSEMBLY AD01 (x2) AD02 (x2) RAFTER - W4L16866 1"x4"x74 3/4" (24x102x1900) AD03 (x2) RAFTER - W4L16867 1"x4"x66 3/8" (24x102x1686) 29 RAFTER - W4L16868 1"x4"x41 5/8" (24x102x1057)
STEP 18 - RAFTER ASSEMBLY RAFTER ASSEMBLY FROM PREVIOUS STEP 30
STEP 19 - ROOF PANEL ASSEMBLY H01 (x1) FASCIA - W4L16869 1"x3 3/8"x57 3/8" (24x86x1458) H02 (x1) H04 H03 (x1) H05 (x1) FASCIA - W4L16871 1"x3 3/8"x58 3/8" (24x86x1482) FASCIA - W4L16873 1"x3 3/8"x75 1/8" (24x86x1907) (x1) H06 (x1) E01 (x4) FASCIA - W4L16870 1"x3 3/8"x58 5/8" (24x86x1490) FASCIA - W4L16872 1"x3 3/8"x57 3/8" (24x86x1458) FASCIA - W4L16874 1"x3 3/8"x41 7/8" (24x86x1064) RAFTER - W4L16858 1 3/8"x3 3/8"x76 3/8" (36x86x1941) 31 E05 RAFTER - W4L16862 E08 RAFTER - W4L16865
STEP 20A - ROOF PANEL ASSEMBLY E03 SHEATHING BOARD - W4L16860 1 3/8"x5 1/4"x75 1/8" (36x134x1907) (x4) E04 (x4) E07 (x4) SHEATHING BOARD - W4L16861 1 3/8"x3 3/8"x57 3/8" (36x86x1458) SHEATHING BOARD - W4L16864 1 3/8"x3 3/8"x58 5/8" (36x86x1490) 32
STEP 20B - ROOF PANEL ASSEMBLY 33
STEP 21 - ROOF PANEL ASSEMBLY 34
STEP 22 - ROOF PANEL ASSEMBLY A4M01371 (x1) 29 GA STEEL SHEETING A4M01124 (x1) 29 GA STEEL SHEETING 35 A4M01715 29 GA STEEL SHEETING (x1)
STEP 23 - ROOF PANEL ASSEMBLY A4M01124 (x1) A4M01715 29 GA STEEL SHEETING (x1) 29 GA STEEL SHEETING 36
STEP 24 - ROOF PANEL ASSEMBLY A4M01124 (x2) 29 GA STEEL SHEETING 37
STEP 25 - ROOF PANEL ASSEMBLY 38
STEP 26 - ROOF PANEL ASSEMBLY H01 FASCIA - W4L16869 H03 FASCIA - W4L16871 (x1) (x1) H06 (x1) 1"x3 3/8"x57 3/8" (24x86x1458) H02 (x1) FASCIA - W4L16874 1"x3 3/8"x58 5/8" (24x86x1490) H05 (x1) 1"x3 3/8"x58 3/8" (24x86x1482) 1"x3 3/8"x41 7/8" (24x86x1064) FASCIA - W4L16870 H07 (x1) E01 (x4) FASCIA - W4L16873 1"x3 3/8"x75 1/8" (24x86x1907) E05 RAFTER - W4L16862 E08 RAFTER - W4L16865 (x4) FASCIA - W4L16875 1"x3 3/8"x57 3/8" (24x86x1458) (x3) RAFTER - W4L16858 1 3/8"x3 3/8"x76 3/8" (36
STEP 27A - ROOF PANEL ASSEMBLY E03 SHEATHING BOARD - W4L16860 1 3/8"x5 1/4"x75 1/8" (36x134x1907) (x4) E04 (x4) E07 (x4) SHEATHING BOARD - W4L16861 1 3/8"x3 3/8"x57 3/8" (36x86x1458) SHEATHING BOARD - W4L16864 1 3/8"x3 3/8"x58 5/8" (36x86x1490) 40
STEP 27B - ROOF PANEL ASSEMBLY 41
STEP 28 - ROOF PANEL ASSEMBLY 42
STEP 29 - ROOF PANEL ASSEMBLY A4M01370 29 GA STEEL SHEETING (x1) A4M01124 (x1) 29 GA STEEL SHEETING 43 A4M01718 29 GA STEEL SHEETING (x1)
STEP 30 - ROOF PANEL ASSEMBLY A4M01124 (x1) A4M01718 29 GA STEEL SHEETING (x1) 29 GA STEEL SHEETING 44
STEP 31 - ROOF PANEL ASSEMBLY A4M01124 (x2) 29 GA STEEL SHEETING 45
STEP 32 - ROOF PANEL ASSEMBLY 46
STEP 33 - ROOF ASSEMBLY 47
STEP 34 - ROOF ASSEMBLY 48
STEP 35 - ROOF ASSEMBLY E06 (x2) ACCESSORY TRUSS - W4L16863 1 3/8"x3 3/8"x73 13/16" (36x86x1875) 49
STEP 36 - ROOF ASSEMBLY 50
STEP 37 - ROOF ASSEMBLY 51
STEP 38 - ROOF ASSEMBLY E06 (x4) ACCESSORY TRUSS - W4L16863 1 3/8"x3 3/8"x73 13/16" (36x86x1875) 52
STEP 39 - ROOF ASSEMBLY 53
STEP 40 - ROOF ASSEMBLY 54
STEP 41 - ROOF ASSEMBLY E06 (x2) ACCESSORY TRUSS - W4L16863 1 3/8"x3 3/8"x73 13/16" (36x86x1875) 55
STEP 42 - GAZEBO ASSEMBLY G01 (x2) COVER BOARD - W4L16917 1"x5 1/4"x89 1/2" (24x134x2274) 56
STEP 43 - ROOF ASSEMBLY A4M01752 (x14) RAFTER CLIP 57
STEP 44 - ROOF ASSEMBLY A4M01431 16 FOOT ROOF EDGE TRIM (x6) A4M00983 (x4) ROOF EDGE TRIM SPLICE 58
STEP 45 - ROOF ASSEMBLY A4M01127 (x2) RIDGE CAP SPLICE A4M01430 (x3) 59 16 FOOT RIDGE CAP 29 GA
STEP 46 - ROOF ASSEMBLY J09 (x4) J10 (x2) RIDGE CAP STIFFENER - W4L16876 1"x2 3/8"x53 7/8" (24x60x1367) A6P00398 RIDGE CAP PROTECTOR (x2) RIDGE CAP STIFFENER - W4L16877 1"x2 3/8"x83 1/2" (24x60x2121) 60
STEP 47 - ROOF ASSEMBLY RIDGE CAP ASSEMBLY FROM PREVIOUS STEP 61
STEP 48 - GAZEBO ASSEMBLY A4M00977 POST ANCHORING (x8) PLATE 62 A4M00978 (x8) POST PLATE
STEP 49 - GAZEBO ASSEMBLY A100241 (x1) BYD ID TAG (SMALL) WITHOUT AGES 63
STEP 50 - GAZEBO ASSEMBLY 64
