MANUFACTURED BY: Backyard Discovery 3305 Airport Drive, Pittsburg, KS 66762 800-856-4445 Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 0800-567-8990 100QT ACACIA COOLER Outdoor Product Model # 2204010B The assembly manual must be retained since it contains important information Please visit www.backyarddiscovery.
Owner's Manual - Basic Setup Dimensions & Assembly Notes 19 7/8 in [505 mm] 37 1/4 in [945 mm] 34 1/8 in [867 mm] 13 7/8 in [352 mm] APPROX. 29 5/8 in APPROX. [752 mm] 32 1/2 in [826 mm] 19 in [483 mm] Important Assembly Notes 1) While assembling unit, take time before and after each step to make sure unit is level. If unit is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to ensure the unit is square.
Owner's Manual - Parts Identification Wood Components (Not to Scale) MN1 (x4) PB1 (x2) CP1 (x1) UPRIGHT - W4L17097 5/8"x2 3/8"x29 1/4" (15x60x742) MN3 PANEL BOARD - W4L17099 5/8"x14"x31 3/8" (15x356x796) PB2 (x4) UPRIGHT - W4L17098 5/8"x2 5/8"x29 1/4" (15x66x742) PANEL BOARD - W4L17100 5/8"x14"x16 5/8" (15x356x423) (x2) COOLER PANEL - W2A03705 1 1/8"x16 5/8"x30 3/16" (28x423x766) CP2 (x1) COOLER SHELF - W2A03706 2 3/8"x17 13/16"x31 5/16" (60x453x796) MN2 (x2) TA01 (x1) TOP ASSEMBLY - W2A037
Owner's Manual - Parts Identification Hardware Components H100387 SCREW PFH BLK H100401 BOLT WH BLK (x20) (x12) 1/4x1/2 H100203 SCREW PFH BLK H100171 BOLT WH BLK (x16) (x2) 1/4x1 8x1/2 H100408 SCREW PWH BLK H100397 BOLT WH BLK (x4) 8x1 1/4 (x10) 1/4x1 1/4 8x1/2 H100406 BOLT WH BLK (x4) 1/4x1 1/2 H100400 WASHER LOCK EXT BLK (x12) 8x15 H101026 BOLT WH BLK (x8) 1/4x1-3/4 H100405 WASHER LOCK EXT BLK (x24) 6x15 H100404 NUT BARREL WH BLK (x8) 1/4x5/8 H100399 NUT BARREL WH BLK (x4) 1/4x7
Owner's Manual - Parts Identification Accessory Components (Not to Scale) A100241 (x1) BYD ID TAG (SMALL) WITHOUT AGES A4M01187 (x1) A6P00428 (x1) COOLER LINER A4M01173 (x2) A4M01171 (x4) THREADED BRACKET HANDLE A4M00706 3-SIDED-90° (x4) BRACKET - BLK A6P00445 (x1) BOTTLE CAP OPENER BYD COOLER COVER 5 A4M01186 (x4) CASTER 3"
PRE-ASSEMBLY STEP 1 - SORTING PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: • • • • Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). If there are multiple boards with the same stamped number, stack those pieces together. Stamps can be found on the flat surface of the boards or on the end of the boards.
PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED Drill Attachments: Phillips Head Open End Wrenches 1/2" & 9/16" 1/8", 3/16", 3/8" & 7/16" Drill Bits 3/8" Drive Ratchet, 1/2" & 9/16" STD Sockets 1/2" & 9/16" Deep Sockets Cordless Drill or Electric Drill Claw Hammer Phillips Screw Driver Rubber Mallet - Optional Tape Measure Square Level 24" 7
STEP 1 - COOLER ASSEMBLY QTY PART NUMBER 4 4 4 A4M00706 CP1 (x1) COOLER PANEL - W2A03705 1 1/8"x16 5/8"x30 3/16" (28x423x766) (x4) 3-SIDED-90° BRACKET - BLK CP1 (x1) COOLER PANEL 400 (x4) WASHER - 8x15 399 (x4) NUT BARREL - 7/8 401 (x4) 706 (x4) H100399 H100400 H100401 BOLT - 1/2" 3-SIDED-90° BRACKET - BLK 8 DESCRIPTION NUT BARREL WH 1/4x7/8 BLK WASHER LOCK EXT 8x15 BLK BOLT WH 1/4x1/2 BLK
STEP 2 - COOLER ASSEMBLY QTY PART NUMBER 2 2 PILOT HOLES UP 2 2 2 PB1 (x1) PANEL BOARD - W4L17099 5/8"x14"x31 3/8" (15x356x796) MN1 (x2) H100171 H100400 H100404 H100405 H101026 UPRIGHT - W4L17097 5/8"x2 3/8"x29 1/4" (15x60x742) DESCRIPTION BOLT WH 1/4x1 BLK WASHER LOCK EXT 8x15 BLK NUT BARREL WH 1/4x5/8 BLK WASHER LOCK EXT 6x15 BLK BOLT WH 1/4x1-3/4 BLK A4M01171 (x2) THREADED BRACKET 171 (x2) BOLT - 1" PB1 (x1) PANEL BOARD PILOT HOLES UP MN1 (x2) UPRIGHT 400 (x2) 1171 (x2) WASHER - 8x15 TH
STEP 3 - COOLER ASSEMBLY QTY PART NUMBER 2 2 PILOT HOLES UP 2 2 2 PB2 (x1) PANEL BOARD - W4L17100 5/8"x14"x16 5/8" (15x356x423) MN3 (x2) H100171 H100400 H100404 H100405 H101026 UPRIGHT - W4L17098 5/8"x2 5/8"x29 1/4" (15x66x742) DESCRIPTION BOLT WH 1/4x1 BLK WASHER LOCK EXT 8x15 BLK NUT BARREL WH 1/4x5/8 BLK WASHER LOCK EXT 6x15 BLK BOLT WH 1/4x1-3/4 BLK A4M01171 (x1) THREADED BRACKET MN3 (x1) UPRIGHT 400 (x2) WASHER - 8x15 404 (x2) NUT BARREL - 5/8" 171 (x2) BOLT - 1" 1171 (x1) THREADED BRAC
STEP 4 - COOLER ASSEMBLY QTY PART NUMBER 2 2 PILOT HOLES UP 2 2 2 PB2 (x1) PANEL BOARD - W4L17100 5/8"x14"x16 5/8" (15x356x423) MN3 (x2) H100171 H100400 H100404 H100405 H101026 UPRIGHT - W4L17098 5/8"x2 5/8"x29 1/4" (15x66x742) DESCRIPTION BOLT WH 1/4x1 BLK WASHER LOCK EXT 8x15 BLK NUT BARREL WH 1/4x5/8 BLK WASHER LOCK EXT 6x15 BLK BOLT WH 1/4x1-3/4 BLK A4M01171 (x1) THREADED BRACKET 400 (x2) WASHER - 8x15 404 (x2) NUT BARREL - 5/8" MN3 (x2) UPRIGHT 1171 (x1) 171 (x2) THREADED BRACKET BOLT
STEP 5 - COOLER ASSEMBLY QTY PART NUMBER 2 2 PILOT HOLES UP 2 2 2 PB1 (x1) PANEL BOARD - W4L17099 5/8"x14"x31 3/8" (15x356x796) MN1 (x2) H100171 H100400 H100404 H100405 H101026 DESCRIPTION BOLT WH 1/4x1 BLK WASHER LOCK EXT 8x15 BLK NUT BARREL WH 1/4x5/8 BLK WASHER LOCK EXT 6x15 BLK BOLT WH 1/4x1-3/4 BLK UPRIGHT - W4L17097 5/8"x2 3/8"x29 1/4" (15x60x742) PB1 (x1) PANEL BOARD PILOT HOLES UP 405 (x2) WASHER - 6x15 026 (x2) BOLT - 1-3/4" FINGER TIGHT 171 (x2) BOLT - 1" 404 (x2) NUT BARREL - 5/8"
STEP 6 - COOLER ASSEMBLY QTY PART NUMBER 8 8 CP2 (x1) H100171 H100405 DESCRIPTION BOLT WH 1/4x1 BLK WASHER LOCK EXT 6x15 BLK COOLER SHELF - W2A03706 2 3/8"x17 13/16"x31 5/16" (60x453x796) 405 (x8) WASHER - 6x15 171 (x8) BOLT - 1" CP2 (x1) COOLER SHELF 13
STEP 7 - COOLER ASSEMBLY QTY PART NUMBER 10 MN2 (x2) H100387 CASTER BOARD - W2A03707 9/16"x3 3/8"x17 13/16" (15x86x453) 387 (x10) SCREW - 1 1/4" BE SURE TO INSTALL MN2 WITH PILOT HOLES AS SHOWN MN2 (x2) CASTER BOARD 14 DESCRIPTION SCREW PFH 8x1-1/4 BLK
STEP 8 - COOLER ASSEMBLY QTY PART NUMBER 16 A4M01186 (x4) CASTER 3" 1186 (x4) CASTER 3" 401 (x16) BOLT - 1/2" 15 H100401 DESCRIPTION BOLT WH 1/4x1/2 BLK
STEP 9 - COOLER ASSEMBLY QTY PART NUMBER 2 A4M01187 (x1) H100387 DESCRIPTION SCREW PFH 8x1-1/4 BLK BOTTLE CAP OPENER NOTE: BEFORE INSTALLING SCREWS, PRE-DRILL LOCATIONS SHOWN USING A 1/8" (3mm) DRILL BIT.
STEP 10 - COOLER ASSEMBLY QTY PART NUMBER 4 4 A4M01173 (x2) H100405 H100406 DESCRIPTION WASHER LOCK EXT 6x15 BLK BOLT WH 1/4x1 1/2 BLK HANDLE 405 (x4) WASHER - 6x15 406 (x4) BOLT - 1 1/2" 1173 (x1) HANDLE 1173 (x1) HANDLE 17
STEP 11 - COOLER ASSEMBLY QTY PART NUMBER 10 A6P00428 (x1) H100408 DESCRIPTION SCREW PWH 8x1/2 BLK COOLER LINER 408 (x10) SCREW - 1/2" 428 (x1) COOLER LINER 18
STEP 12 - COOLER ASSEMBLY QTY PART NUMBER 4 4 TA01 (x1) H100397 H100405 DESCRIPTION BOLT WH 1/4x1-1/4 BLK WASHER LOCK EXT 6x15 BLK TOP ASSEMBLY - W2A03709 3 3/8"x19 7/8"x34 5/8" (86x505x880) TA01 (x1) TOP ASSEMBLY 397 (x4) BOLT - 1 1/4" 405 (x4) WASHER - 6x15 NOTE: WITH THE TOP ASSEMBLY INSTALLED, NOW FULLY TIGHTEN (8) BOLTS 026 - 1 3/4".
STEP 13 - COOLER ASSEMBLY QTY PART NUMBER 2 H100203 DESCRIPTION SCREW PFH 8x1/2 BLK A100241 BYD ID TAG (SMALL) WITHOUT AGES (x1) 1 3/4 in [45 mm] 12 3/4 in [323 mm] 15 1/8 in [383 mm] NOTE: BEFORE INSTALLING SCREWS, PRE-DRILL LOCATIONS SHOWN USING A 1/8" (3mm) DRILL BIT.
STEP 14 - COOLER ASSEMBLY A6P00445 (x1) NOTE: INSTALL COVER TO PROPERLY CARE FOR YOUR COOLER WHEN NOT IN USE.
