MINI BRUTUS SWINGSET Model # 2051164B Owner's Manual & Assembly Instructions MANUFACTURED BY: Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 800-856-4445 average 2 person assembly time assembly time may vary based on skill level For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS.
INSTALLATION SERVICES AVAILABLE!* Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver & install themselves.
Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com or e-mail customerservice@backyarddiscovery.
Owner’s Manual Limited Warranty Please read entire booklet completely before beginning the assembly process Please retain these instructions and your receipt for future reference. Keep them in a safe place where you can refer to them as needed. In order to provide you with the most efficient service, it is required that you provide us with the part numbers when ordering parts. For Your Records: Please take time and fill out the information below. This information will be needed for warranty issues.
Owner’s Manual Operating Instructions and Safety Warnings WARNING: BURN HAZARD • Pay special attention to plastic and metal surfaces as they may be hot enough to cause burns. • Always check the temperature of the product before letting your children play on it. • Remember that the product may cause burns if left in direct sunlight. • Always be aware of the sun and weather conditions, and do not assume that the equipment is safe because the air temperature is not very high.
Owner’s Manual Please Read This Before Starting Assembly Positioning Your Playcenter Suggested Playground Surfacing • The playcenter is designed to be installed on a level surface by an adult with an adult helper. Place in a flat area of your yard to minimize ground preparation. • Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user.
Owner’s Manual Please Read This Before Starting Assembly APPENDIX A X3.1.3.2 Do not install loose-fill surfacing over hard surfaces such as concrete or asphalt. X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles — You may be interested in using surfacing other than loose-fill materials – like rubber tiles or poured-in-place surfaces. X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself ” projects. X3.1.4.
Owner’s Manual Instructions for Proper Maintenance IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. At the beginning of each play season Additional Maintenance • • • • • • • • • Tighten all hardware. Lubricate all metallic moving parts per manufacturer’s instructions. Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing.
Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion. 1/8” Proper Hardware Assembly BOLT Bolt and T-Nut Assembly Tap T-nut into the provided hole. Insert your bolt through the lock washer and insert into the provided hole opposite from the T-Nut.
Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep an eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Hardware NUT BARREL H100545 SCREW H100695 T-NUT H100699 WASHER FLAT H100706 BOLT HEX H100716 BOLT H100718 SCREW PWH H100742 To help with assembly we recommend sorting your hardware bags with the seven digit alpha-numeric number printed on the bags or by hardware type (i.e. bolts, nuts, etc.).
Owner's Manual Tools Required for Installation 11
Owner's Manual Basic Setup Dimensions & Assembly Notes Place the set on level ground, not less than 6'-7" [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. • While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to insure the fort is square.
Hardware Components Parts Identification H100366 BOLT WH WZ (x4) 5/16x4 H100811 BOLT CARRIAGE WZ (x6) 5/16x2 3/4 H100591 BOLT CARRIAGE WZ (x12) 5/16x2 1/2 H100818 BOLT HEX M12x50mm WZ (x4) M12x 50mm H100499 NUT BARREL WH WZ (x22) 5/16x7/8 H100278 WASHER FLAT WZ (x4) 5/16 H100819 LOCK NUT WZ (x4) M12 A100041 TORX WRENCH (x2) T-40 A100042 TORX BIT (x2) T-40 13
Accessories (Not to Scale) Parts Identification A4M01013 (x4) BOTTOM LEG A4M01015 (x4) TOP LEG A4M01018 (x2) A4M01019 (x8) METAL BRACKET GREY A4M01020 (x4) A4M01294 (x2) A4M01022 (x1) SIDE BAR LEG CONNECTING TUBE SWING BEAM END TOP BEAM CONNECTING TUBE 14 A4M01024 (x2) METAL BRACKET GREEN
Accessories (Not to Scale) Parts Identification A6P00375 BYD TAG STICKER (SMALL) (x1) A6P00366 (x4) SWING SET FOOT A6P00435 (x1) WARNING LABEL STICKER H100242 QUICK LINK (LONG) WZ (x8) A4M01040 (x4) A4M01136 (x4) A6P00362 (x2) 9200012 (x1) DUCTILE HANGER WITH INSERT WZ CHAIN GREEN 48.
STEP 1 A4M01020 A4M01013 (x4) (x4) BOTTOM LEG H100591 BOLT CARRIAGE WZ (x4) 5/16x2 1/2 LEG CONNECTING TUBE H100811 BOLT CARRIAGE WZ (x4) 5/16x2 3/4 A4M01015 (x4) TOP LEG A4M01019 (x8) METAL BRACKET GREY NOTE: H100499 NUT BARREL WH WZ (x8) 5/16x7/8 NOTE ORIENTATION: REPEAT THIS STEP 4 TIMES. TIP: INSERT CARRIAGE BOLT FIRST THEN PLACE NUT BARREL.
STEP 2 A4M01022 A4M01294 (x2) A4M01024 (x2) (x1) TOP BEAM CONNECTING TUBE H100811 BOLT CARRIAGE WZ (x2) 5/16x2 3/4 SWING BEAM END METAL BRACKET GREEN A4M01040 (x4) H100818 BOLT HEX M12x50mm WZ (x4) M12x 50mm DUCTILE HANGER WITH INSERT WZ H100499 NUT BARREL WH WZ (x2) 5/16x7/8 H100242 QUICK LINK (LONG) WZ (x4) H100819 LOCK NUT WZ (x4) M12 A6P00375 BYD TAG STICKER (SMALL) (x1) NOTE: ALIGN ALL HOLES AND ASSEMBLE USING THE METAL BRACKETS AS SHOWN.
STEP 3 A4M01018 (x2) A6P00435 (x1) SIDE BAR H100591 BOLT CARRIAGE WZ (x8) 5/16x2 1/2 H100499 NUT BARREL WH WZ (x8) 5/16x7/8 WARNING LABEL STICKER 499 (x8) NUT BARREL - 7/8 591 (x8) INSERT LEG ASSEMBLIES FROM STEP 1 (x4) BOLT - 2 1/2 NOTE: REMOVE ASSEMBLED HARDWARE SHOWN AND ATTACH BRACE TO LEGS THEN RE-ATTACH HARDWARE. 018 (x1) SIDE BAR 435 (x1) REMOVE & REINSTALL (x4) WARNING LABEL STICKER PLACE WARNING STICKER CENTERED ON BEAM AS SHOWN.
STEP 4 H100366 BOLT WH WZ (x4) 5/16x4 H100278 WASHER FLAT WZ (x4) 5/16 A6P00366 (x4) SWING SET FOOT A100178 (x4) AUGER GROUND STAKE H100499 NUT BARREL WH WZ (x4) 5/16x7/8 499 (x4) NUT BARREL - 7/8 278 (x4) WASHER FLAT - 5/16 366 (x4) BOLT - 4 NOTE HOLE ORIENTATION 178 (x4) 366 (x4) AUGER GROUND STAKE SWING SET FOOT 19
STEP 5 A6P00362 (x2) 26" HD BELT SWING A4M01136 (x4) CHAIN GREEN 48.25" H100242 QUICK LINK (LONG) WZ (x4) TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK 136 (x4) CHAIN GREEN 48.
