ASHLAND 10x14 PERGOLA Model # 2006515 Owner's Manual & Assembly Instructions MANUFACTURED BY: Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 800-856-4445 average 2 person assembly time assembly time may vary based on skill level For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS.
INSTALLATION SERVICES AVAILABLE!* Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver & install themselves.
Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com or e-mail customerservice@backyarddiscovery.
Owner’s Manual Limited Warranty Please read entire booklet completely before beginning the assembly process Please retain these instructions and your receipt for future reference. Keep them in a safe place where you can refer to them as needed. In order to provide you with the most efficient service, it is required that you provide us with the part numbers when ordering parts. For Your Records: Please take time and fill out the information below. This information will be needed for warranty issues.
Owner’s Manual Safety Warnings and Maintenance Instructions WARNING IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason • Requires two or more people to assemble safely period. • Check for underground utilities before digging or • Check all coverings for bolts and sharp edges twice driving stakes into the ground.
Owner’s Manual Instructions for Proper Maintenance Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it. About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood.
Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion. 1/8” Proper Hardware Assembly BOLT Bolt and T-Nut Assembly Tap T-nut into the provided hole. Insert your bolt through the lock washer and insert into the provided hole opposite from the T-Nut.
Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood E1 E2 F1 F2 G1 G2 When removing the wood from the boxes we recommend arranging them by part number before you begin assembly. This will allow for faster assembly and easily identify any parts that may be missing or damaged.
Owner's Manual Tools Required for Installation 9
Owner's Manual Basic Setup Dimensions & Assembly Notes It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly. Remember to double check for underground utilities and overhead electrical lines.
Parts Identification Owner's Manual Wood Components (Not to Scale) D01 JOIST - W4L12974 D02 JOIST - W4L12983 (x2) 1 3/8"x5 1/4"x95 1/4" (36x134x2420) D03 JOIST END - W4L12994 (x2) (x2) 1 3/8"x5 1/4"x95 1/4" (36x134x2420) 1 3/8"x5 1/4"x39 3/4" (36x134x1008) D04 (x2) JOIST END - W4L12973 1 3/8"x5 1/4"x39 3/4" (36x134x1008) D05 JOIST END - W4L12982 (x2) 1 3/8"x5 1/4"x39 3/4" (36x134x1008) D06 JOIST END - W4L12993 D07 JOIST END - W4L12996 (x2) (x4) 1 3/8"x5 1/4"x39 3/4" (36x134x1008)
Parts Identification Owner's Manual Wood Components (Not to Scale) D11 (x8) D12 LONG ANGLE BRACE - W4L12980 1 3/8"x5 1/4"x37 1/8" (36x134x942) (x4) D13 (x8) 1 3/8"x5 1/4"x114" (36x134x2896) (x1) (x2) F03 (x1) 1"x5 1/4"x43 5/8" (24x134x1109) F02 (x1) 1 3/8"x2"x18 5/8" (36x50x473) F04 ANGLE BRACE - W4L12991 (x2) 1 3/8"x2 3/8"x12 5/8" (36x60x320) (x4) (x4) CORD COVER - W4L12986 TABLE TOP RAIL - W4L12989 H01 G02 1 3/8"x5 1/4"x29 3/4" (36x134x755) SLOTTED JOIST - W4L12976 D14 F01 SHOR
Parts Identification Owner's Manual Wood Components (Not to Scale) UP1 (x1) UP2 (x1) UP3 (x1) UP4 (x1) WP1 (x1) TP1 (x1) PERGOLA POST - W2A02952 5 1/2"x5 1/2"x89 1/2" (140x140x2273) PERGOLA POST - W2A02955 5 1/2"x5 1/2"x89 1/2" (140x140x2273) PERGOLA POST - W2A02956 5 1/2"x5 1/2"x89 1/2" (140x140x2273) PERGOLA POST - W2A02957 5 1/2"x5 1/2"x89 1/2" (140x140x2273) WALL PANEL - W2A02953 2 3/8"x15 7/8"x84 1/2" (60x403x2146) TABLE TOP PANEL - W2A02954 1 9/16"x20 1/2"x84 7/16" (40x521x2145) 13
Owner's Manual Parts Identification Hardware Components H100196 BOLT WH BLK (x26) 5/16x7-1/4 H100205 BOLT WH BLK (x42) 5/16x2-1/4 H100193 NUT BARREL WH BLK (x26) 5/16x1-1/2 H100192 NUT BARREL WH BLK (x42) 5/16x7/8 H100204 LAG SCREW WH BLK (x18) 5/16x5 1/2 H100206 LAG SCREW WH BLK (x13) 5/16x3 H100197 LAG SCREW WH BLK (x4) 5/16x2 1/2 H100456 LAG SCREW WH BLK (x9) 1/4x2 1/2 H100403 LAG SCREW WH BLK (x9) 1/4x1 1/2 H100362 SCREW PFH BLK (x7) 8x3 H100198 WASHER LOCK EXT BLK 8x19 H100821 SCREW PFH B
Owner's Manual Parts Identification Hardware Components H100114 TORX WRENCH (x2) T-30 H100147 TORX BIT (x2) T-30 A100042 TORX BIT (x2) T-40 A100041 TORX WRENCH (x2) T-40 H100764 (x1) SCREW SETTER 15
Parts Identification Owner's Manual Accessory Components (Not to Scale) A4M01110 A100029 (x4) 90° L-BRACKET - BLK (x4) FOOT 142 SQUARE POST A6P00171 (x1) A100241 (x1) STAIN MARKER BYD ID TAG (SMALL) WITHOUT AGES A100314 (x1) A6P00265 (x1) 5' PERGOLA ELECTRICAL OUTLET ASSEMBLY 16 "A" REVISION TAG
STEP 1 D07 JOIST END - W4L12996 D10 JOIST END - W4L12972 (x2) (x2) UP3 (x1) 1 7/16"x5 1/4"x17 3/4" (36x134x451) UP4 1 3/8"x5 1/4"x17 3/4" (36x134x451) (x1) PERGOLA POST - W2A02956 5 1/2"x5 1/2"x89 1/2" (140x140x2273) D09 JOIST - W4L12975 PERGOLA POST - W2A02957 5 1/2"x5 1/2"x89 1/2" (140x140x2273) D08 JOIST - W4L12977 D12 (x1) 1 3/8"x5 1/4"x90" (36x134x2286) 1 3/8"x5 1/4"x90" (36x134x2286) SHORT ANGLE BRACE - W4L12981 1 3/8"x5 1/4"x29 3/4" (36x134x755) (x2) H100206 LAG SCREW WH BLK (x
STEP 2 D07 JOIST END - W4L12996 D10 JOIST END - W4L12972 (x2) (x2) UP1 1 7/16"x5 1/4"x17 3/4" (36x134x451) 1 3/8"x5 1/4"x17 3/4" (36x134x451) (x1) UP2 (x1) PERGOLA POST - W2A02952 5 1/2"x5 1/2"x89 1/2" (140x140x2273) D09 JOIST - W4L12975 PERGOLA POST - W2A02955 5 1/2"x5 1/2"x89 1/2" (140x140x2273) D08 JOIST - W4L12977 D12 (x2) (x1) 1 3/8"x5 1/4"x90" (36x134x2286) 1 3/8"x5 1/4"x90" (36x134x2286) SHORT ANGLE BRACE - W4L12981 1 3/8"x5 1/4"x29 3/4" (36x134x755) H100206 LAG SCREW WH BLK (x2
STEP 3 D02 JOIST - W4L12983 D05 JOIST END - W4L12982 (x2) D03 (x2) JOIST END - W4L12994 1 3/8"x5 1/4"x39 3/4" (36x134x1008) H100205 BOLT WH BLK (x16) 5/16x2-1/4 (x2) 1 3/8"x5 1/4"x95 1/4" (36x134x2420) D11 1 3/8"x5 1/4"x39 3/4" (36x134x1008) H100198 WASHER LOCK EXT BLK (x16) 8x19 (x4) H100199 WASHER LOCK EXT BLK (x16) 12x19 LONG ANGLE BRACE - W4L12980 1 3/8"x5 1/4"x37 1/8" (36x134x942) H100192 NUT BARREL WH BLK (x16) 5/16x7/8 NOTE: REPEAT STEP TO COMPLETE TWO INNER JOIST ASSEMBLIES.
STEP 4 D01 JOIST - W4L12974 D06 JOIST END - W4L12993 (x2) D04 (x2) JOIST END - W4L12973 1 3/8"x5 1/4"x39 3/4" (36x134x1008) H100205 BOLT WH BLK (x16) 5/16x2-1/4 (x2) 1 3/8"x5 1/4"x95 1/4" (36x134x2420) D11 1 3/8"x5 1/4"x39 3/4" (36x134x1008) H100198 WASHER LOCK EXT BLK (x16) 8x19 (x4) LONG ANGLE BRACE - W4L12980 1 3/8"x5 1/4"x37 1/8" (36x134x942) H100199 WASHER LOCK EXT BLK (x16) 12x19 NOTE: H100192 NUT BARREL WH BLK (x16) 5/16x7/8 D06 (x1) REPEAT STEP TO COMPLETE TWO OUTER JOIST ASSEMBLI
STEP 5 (x1) FRONT UPRIGHT ASSEMBLY FROM PREVIOUS STEPS (x2) OUTER JOIST ASSEMBLY FROM PREVIOUS STEPS (x2) INNER JOIST ASSEMBLY FROM PREVIOUS STEPS (x1) REAR UPRIGHT ASSEMBLY FROM PREVIOUS STEPS H100196 BOLT WH BLK (x8) 5/16x7-1/4 H100198 WASHER LOCK EXT BLK (x16) 8x19 198 (x2) H100206 LAG SCREW WH BLK (x8) 5/16x3 H100199 WASHER LOCK EXT BLK (x8) 12x19 H100193 NUT BARREL WH BLK (x8) 5/16x1-1/2 REPEAT ON EACH CORNER WASHER - 8x19 199 (x2) 196 (x2) WASHER - 12x19 BOLT - 7-1/4 193 (x2) NUT B
STEP 6 D13 (x8) SLOTTED JOIST - W4L12976 1 3/8"x5 1/4"x114" (36x134x2896) H100204 LAG SCREW WH BLK (x16) 5/16x5 1/2 H100198 WASHER LOCK EXT BLK (x16) 8x19 NOTE: LOCATE AND USE PILOT HOLES IN THE OUTER JOISTS TO MOUNT D13 BOARDS AS SHOWN.
STEP 7 P01 (x12) PURLIN - W4L12978 1 3/8"x1 3/8"x69 5/8" (36x36x1768) H100201 SCREW PFH BLK (x96) 8x2-1/2 P02 (x12) PURLIN - W4L12979 1 3/8"x1 3/8"x90 1/4" (36x36x2291) 201 (x96) SCREW - 2 1/2" ANGLE CUT P01 PURLIN ANGLE CUT P02 PURLIN P01 (x12) PURLIN P02 (x12) PURLIN NOTE: ASSEMBLE P01 & P02 BOARDS BY ALTERNATING THEM AS YOU WORK ACROSS THE JOIST BOARDS. AS SHOWN THE ANGLE CUT IN THE P01 & P02 BOARDS SHOULD ALTERNATE WHICH JOIST THEY LAND ON WHEN ASSEMBLED.
STEP 8 WP1 (x1) H100403 LAG SCREW WH BLK (x8) 1/4x1 1/2 WALL PANEL - W2A02953 2 3/8"x15 7/8"x84 1/2" (60x403x2146) NOTE: USE A HELPER TO MOUNT WP1 PANEL USING THE PRE-DRILLED HOLES IN EACH POST AS SHOWN.
STEP 9 F01 (x2) TABLE TOP RAIL - W4L12989 1 3/8"x2"x18 5/8" (36x50x473) H100197 LAG SCREW WH BLK (x4) 5/16x2 1/2 NOTE: REPEAT THIS ON BOTH SIDES AS SHOWN.
STEP 10 F02 (X1) ANGLE BRACE - W4L12988 1 3/8"x2 3/8"x12 5/8" (36x60x320) F04 (X2) F03 (X1) ANGLE BRACE - W4L12991 1 3/8"x2 3/8"x12 5/8" (36x60x320) H100456 LAG SCREW WH BLK (x8) 1/4x2 1/2 H100405 WASHER LOCK EXT BLK (x8) 6x15 ANGLE BRACE - W4L12992 1 3/8"x2 3/8"x12 5/8" (36x60x320) F04 (x1) ANGLE BRACE F02 (x1) F04 (x1) ANGLE BRACE ANGLE BRACE F03 (x1) ANGLE BRACE 405 (x2) WASHER - 6x15 456 (x2) 456 (x2) LAG SCREW - 2 1/2" LAG SCREW - 2 1/2" 405 (x2) REPEAT ON OPPOSITE END WASHER - 6x1
STEP 11 H100821 SCREW PFH BLK (x8) 8x2-3/4 TP1 (x1) TABLE TOP PANEL - W2A02954 1 9/16"x20 1/2"x84 7/16" (40x521x2145) NOTE: CENTER TABLE PANEL AND MOUNT AS SHOWN.
STEP 12 H100821 SCREW PFH BLK (x18) 8x2-3/4 W01 (x2) TABLE TOP RAIL - W4L12984 2"x3"x84 1/2" (50x76x2146) A4M01110 (x4) 90° L-BRACKET - BLK H100392 SCREW PWH BLK (x8) 8x3/4 TIP: FOR EASE OF ASSEMBLY ATTACH W01 USING THE 1-3/4" SCREWS PRIOR TO ATTACHING THE BRACKETS.
STEP 13 NOTE PILOT HOLES FOR PROPER ORIENTATION P03 (x2) H100362 SCREW PFH BLK (x6) 8x3 CLEAT - W4L12997 1 3/8"x1 3/8"x15 7/8" (36x36x403) NOTE: ATTACH P03 BOARD AS SHOWN. PAY ATTENTION TO THE PILOT HOLE LOCATIONS ON THE CLEAT. FAILURE TO DO THIS WILL RESULT IN MISALIGNMENT FOR THE ANGLE BRACES. NOTE HOLE ORIENTATION IS CRITICAL.
STEP 14 G02 (x4) H100391 SCREW PFH BLK (x20) 8x2 ANGLE BRACE - W4L12995 1"x5 1/4"x16 5/8" (24x134x369) NOTE: COMPLETE THESE STEPS FOR BOTH SIDES OF THE BAR.
STEP 15 H01 (x4) H100391 SCREW PFH BLK (x8) 8x2 TABLE TOP TRIM - W4L12985 1"x3"x8 1/2" (24x76x216) NOTE: REPEAT STEP ON ALL 4 CORNERS OF THE BAR.
STEP 16 D14 (x1) CORD COVER - W4L12986 1"x5 1/4"x43 5/8" (24x134x1109) A6P00265 J01 (x1) (x1) 5' PERGOLA ELECTRICAL OUTLET ASSEMBLY CORD COVER - W4L12987 H100201 SCREW PFH BLK (x10) 8x2-1/2 1"x2 3/8"x7 7/8" (24x60x201) NOTE: PRESS THE ELECTRICAL CORD ASSEMBLY INTO THE CUT OUTS ON THE D14 CORD COVER, AS SHOWN. CENTER D14 ON THE POST AND CENTER SLOT ON D14 ON THE BAR THEN ASSEMBLE AS SHOWN.
STEP 17 A100029 (x4) FOOT 142 SQUARE POST NOTE: DECIDE WHERE TO PLACE THE PERGOLA. NOTE THIS MOUNTING PROCEDURE IS MEANT TO BE USED ON CONCRETE ONLY. PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT UNDER EACH POST. 029 (x1) FOOT 142 SQUARE POST REPEAT ON ALL POSTS NOTE: SQUARE POSTS AND TIGHTEN ALL BOLTS AND SCREWS AT THIS TIME.
STEP 18 NOTE: USE CHALK TO TRACE AROUND THE EDGES OF EACH FOOT TO MARK THE FEET LOCATIONS.
STEP 19 H100120 SCREW CONCRETE ANCHOR (x16) 1/4x2 NOTE: MOVE THE PERGOLA ASIDE AND PLACE EACH FOOT INSIDE THE LINES DRAWN IN THE PREVIOUS STEP. NOW, USE A 3/16" CONCRETE DRILL BIT TO DRILL PILOT HOLES INTO THE CONCRETE PAD. NEXT, USE THE PROVIDED CONCRETE ANCHORS TO ATTACH EACH FOOT TO THE CONCRETE SURFACE.
STEP 20 H100200 SCREW PFH BLK (x16) 8x1 1/2 NOTE: MOVE THE PERGOLA BACK INTO PLACE, SETTING EACH POST INSIDE A FOOT AND MOUNT AS SHOWN USING THE PROVIDED HARDWARE.
STEP 21 A100314 (x1) "A" REVISION TAG A100241 BYD ID TAG (SMALL) WITHOUT AGES (x1) H100392 SCREW PWH BLK (x4) 8x3/4 NOTE: CENTER THE REVISION TAG AND ID TAG ON THE POST AND CENTER VERTICALLY APPROX. 4-1/2" FROM THE GROUND.
