Manufactured by: Backyard Discovery 3305 Airport Drive, Pittsburg, KS 66762 800-856-4445 Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990 SAXONY XL MODEL # : 2206083 THE ASSEMBLY MANUAL MUST BE RETAINED SINCE IT CONTAINS IMPORTANT INFORMATION Please visit www.backyarddiscovery.
OWNER'S MANUAL - BASIC SETUP DIMENSIONS & ASSEMBLY NOTES It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
OWNER'S MANUAL - ANCHORING LAYOUT 3
OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (Not to Scale) Q1 | RAIL-W4L16185 (x2) | 15/16"x4 7/16"x86 7/16" (24x112x2196) Q2 | RAIL-W4L16186 (x2) | 15/16"x4 7/16"x43 5/16" (24x112x1100) Q3 | RAIL-W4L16187 (x2) | 1 7/16"x4 7/16"x66 9/16" (36x112x1690) D3 | JOIST END-W4L16190 (x1) | 1 7/16"x5 1/4"x35 13/16" (36x134x910) D1| JOIST END-W4L16188 (x1)| 1 7/16"x5 1/4"x35 13/16" (36x134x910) D2 | JOIST-W4L16189 (x1) | 1 7/16"x5 1/4"x89 3/16" (36x134x2266) E1 | CORBEL-W4L16192 (x4) | 1 7/16"x3 3/8"
OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (Not to Scale) F1 | RAFTER-W4L16197 (x2) | 1 7/16"x2 3/8"x74 3/16" (36x60x1884) H1 | PURLIN-W4L16198 (x8) | 15/16"x3 3/8"x71 7/8" (24x86x1826) E4 | RAFTER-W4L16199 (x2) | 1 7/16"x3 3/8"x74 3/16" (36x86x1884) Q4 | RAIL-W4L16200 (x1) | 15/16"x4 7/16"x86 7/16" (24x112x2196) Q5 | RAIL-W4L16201 (x1) | 15/16"x4 7/16"x43 5/16" (24x112x1100) D7 | BEAM-W4L16202 (x1) | 1 7/16"x5 1/4"x75 13/16" (36x134x1926) Q8 | RAIL-W4L16205 (x1) | 15/16"x4 7/16"x86 7/16"
OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (Not to Scale) P1 | POST-W2A03364 (x1) | 4 3/4"x4 3/4"x88 1/4" (120x120x2242) P2 | POST-W2A03365 (x1) | 4 3/4"x4 3/4"x82 3/4" (120x120x2102) P3 | POST-W2A03366 (x1) | 4 3/4"x4 3/4"x88 1/4" (120x120x2242) P4 | POST-W2A03367 (x1) | 4 3/4"x4 3/4"x82 3/4" (120x120x2102) C1 | CORBEL W/ TAG-W2A03369 (x1) | 1 7/16"x5 1/4"x32 7/8" (36x134x830) 6
OWNER'S MANUAL - PARTS IDENTIFICATION Hardware Components (Not to Scale) H100354 | BOLT WH BLK (x15) | 5/16 x 6 1/2 H100363 | BOLT WH BLK (x26) | 5/16 x 6 H100480 | BOLT WH BLK (x9) | 5/16 x 4 3/4 H100653 | NUT LOCK BLK (x10) | 1/4 H100630 | WASHER FLAT BLK (x27) | 8 x 19 H100379 | T-NUT BLK (x60) | 5/16 H100198 | WASHER LOCK EXT BLK (x48) | 8 x 19 H100469 | NUT BARREL WH BLK (x42) | 5/16 x 5/8 H100195 | BOLT WH BLK (x18) | 5/16 x 2 3/4 H100378 | BOLT WH BLK (x18) | 5/16 x 1 3/4 H100459 | BOLT WH
OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) A4M01491 (x2) | ROOF EDGE TRIM A4M01492 | ROOF EDGE TRIM (x4) 9205413 | ELECTRICAL ENCLOSURE (x1) A4M01591 | HOOK (x10) A4M01485 (x8) | 29GA STEEL SHEETING A4M01496 | ROOF EDGE (x2) | TRIM SPLICE A4M01487 (x2) | L BRACKET A4M01488 | TABLE (x2) A4M01494 | CORNER SPLICE (x4) | TRIM A4M01490 | SPLICE BRACKET (x6) A4M01228| RAFTER CLIP (x5) A4M00855 | L BRACKET (x8) | 51x32x82x3.
PRE-ASSEMBLY STEP 1 - TOOLS REQUIRED Drill Attachments: Phillips Head Cordless Drill or Electric Drill Tape Measure Open End Wrenches 1/2" & 7/16" 1/8", 3/16", 3/8" & 7/16" Drill Bits 3/8" Drive Ratchet, 1/2" & 7/16" STD Sockets, 1/2" & 7/16" Deep Sockets Phillips Screw Driver Claw Hammer Square Level 24" 9 Rubber Mallet - Optional
PRE-ASSEMBLY STEP 2 - SORTING PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: • • • • Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). If there are multiple boards with the same stamped number, stack those pieces together. Stamps can be found on the flat surface of the boards or on the end of the boards.
PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3.
STEP 1 - GAZEBO ASSEMBLY P1 | POST-W2A03364 (x1) | 4 3/4"x4 3/4"x88 1/4" (120x120x2242) A6P00500 P2 | POST-W2A03365 (x1) | 4 3/4"x4 3/4"x82 3/4" (120x120x2102) (x4) P3 | POST-W2A03366 (x1) | 4 3/4"x4 3/4"x88 1/4" (120x120x2242) P4 | POST-W2A03367 (x1) | 4 3/4"x4 3/4"x82 3/4" (120x120x2102) 12 | PLASTIC POST FOOT
STEP 2 - GAZEBO ASSEMBLY Q3 | RAIL-W4L16187 (x1) | 1 7/16"x4 7/16"x66 9/16" (36x112x1690) 13
STEP 3 - GAZEBO ASSEMBLY E2 | RAIL-W4L16193 (x1) | 1 7/16"x3 3/8"x55" (36x86x1394) A4M00855 | L BRACKET (x2) | 51x32x82x3.
STEP 4 - GAZEBO ASSEMBLY Q3 | RAIL-W4L16187 (x1) | 1 7/16"x4 7/16"x66 9/16" (36x112x1690) 15
STEP 5 - GAZEBO ASSEMBLY E2 | RAIL-W4L16193 (x1) | 1 7/16"x3 3/8"x55" (36x86x1394) A4M00855 | L BRACKET (x2) | 51x32x82x3.
STEP 6 - GAZEBO ASSEMBLY D1 | JOIST END-W4L16188 D3 | JOIST END-W4L16190 (x1) | 1 7/16"x5 1/4"x36 13/16" (36x134x910) (x1) | 1 7/16"x5 1/4"x36 13/16" (36x134x910) D4 | CORBEL-W4L16191 (x1) | 1 7/16"x5 1/4"x32 7/8" (36x134x830) C1 | CORBEL W/ TAG-W2A03369 (x1) | 1 7/16"x5 1/4"x32 7/8" (36x134x830) D2 | JOIST-W4L16189 (x1) | 1 7/16"x5 1/4"x89 3/16" (36x134x2266) 17
STEP 7 - GAZEBO ASSEMBLY 18
STEP 8 - GAZEBO ASSEMBLY Q9 | RAIL-W4L16206 (x1) | 15/16"x4 7/16"x43 5/16" (24x112x1100) Q8 | RAIL-W4L16205 (x1) | 15/16"x4 7/16"x86 7/16" (24x112x2196) Q1 | RAIL-W4L16185 (x1) | 15/16"x4 7/16"x86 7/16" (24x112x2196) Q2 | RAIL-W4L16186 (x1) | 15/16"x4 7/16"x43 5/16" (24x112x1100) 19
STEP 9 - GAZEBO ASSEMBLY Q5| RAIL-W4L16201 (x1)| 15/16"x4 7/16"x43 5/16" (24x112x1100) Q4| RAIL-W4L16200 (x1)| 15/16"x4 7/16"x86 7/16" (24x112x2196) Q2 | RAIL-W4L16186 (x1) | 15/16"x4 7/16"x43 5/16" (24x112x1100) Q1 | RAIL-W4L16185 (x1) | 15/16"x4 7/16"x86 7/16" (24x112x2196) 20
STEP 10 - GAZEBO ASSEMBLY A4M01490 | SPLICE BRACKET (x4) 21
STEP 11 - GAZEBO ASSEMBLY 22
STEP 12 - GAZEBO ASSEMBLY A4M01490 | SPLICE BRACKET (x2) 23
STEP 13 - GAZEBO ASSEMBLY E1 | CORBEL-W4L16192 (x2) | 1 7/16"x3 3/8"x15 3/4" (36x86x394) 24
STEP 14 - GAZEBO ASSEMBLY E1 | CORBEL-W4L16192 (x2) | 1 7/16"x3 3/8"x15 3/4" (36x86x394) 25
STEP 15 - GAZEBO ASSEMBLY E2 | RAIL-W4L16193 (x2) | 1 7/16"x3 3/8"x55" (36x86x1394) A4M01487 | L BRACKET (x2) A4M00855 | L BRACKET 51x32x82x3.
STEP 16 - GAZEBO ASSEMBLY A4M01225 (x30) | METAL TUBE (2) | RAIL ASSEMBLY 27
STEP 17 - GAZEBO ASSEMBLY 28
STEP 18 - GAZEBO ASSEMBLY A4M01488 | TABLE (x2) 29
STEP 19 - GAZEBO ASSEMBLY D7 | BEAM-W4L16202 (x1) | 1 7/16"x5 1/4"x75 13/16" (36x134x1926) F1 | RAFTER-W4L16197 (x2) | 1 7/16"x2 3/8"x74 3/16" (36x60x1884) D5 | BEAM-W4L16195 (x1) | 1 7/16"x5 1/4"x75 13/16" (36x134x1926) 30
STEP 20 - GAZEBO ASSEMBLY D6 | JOIST-W4L16196 (x2) | 1 7/16"x5 1/4"x72 3/4" (36x134x1848) 31
STEP 21 - GAZEBO ASSEMBLY 32
STEP 22 - GAZEBO ASSEMBLY E4 | RAFTER-W4L16199 (x2) | 1 7/16"x3 3/8"x74 3/16" (36x86x1884) E3 | RAFTER-W4L16194 (x3) | 1 7/16"x3 3/8"x74 3/16" (36x86x1884) 33
STEP 23 - GAZEBO ASSEMBLY H1 | PURLIN-W4L16198 (x2) | 15/16"x3 3/8"x71 7/8" (24x86x1826) 34
STEP 24 - GAZEBO ASSEMBLY H1 | PURLIN-W4L16198 (x6) | 15/16"x3 3/8"x71 7/8" (24x86x1826) 35
STEP 25 - GAZEBO ASSEMBLY A4M01485 | 29GA STEEL SHEETING (x8) 36
STEP 26 - GAZEBO ASSEMBLY A4M01496 | ROOF EDGE TRIM SPLICE (x1) A4M01492 | ROOF EDGE TRIM (x2) A4M01494 | CORNER SPLICE (x2) TRIM 37
STEP 27 - GAZEBO ASSEMBLY A4M01491 | ROOF EDGE TRIM (x1) 38
STEP 28 - GAZEBO ASSEMBLY A4M01491 | ROOF EDGE TRIM (x1) 39
STEP 29 - GAZEBO ASSEMBLY A4M01496 | ROOF EDGE TRIM SPLICE (x1) A4M01492 | ROOF EDGE TRIM (x2) A4M01494 | CORNER SPLICE (x2) TRIM 40
STEP 30 - GAZEBO ASSEMBLY A4M01047 |L BRACKET 2.
STEP 31 - GAZEBO ASSEMBLY 42
STEP 32 - GAZEBO ASSEMBLY A4M01228 | RAFTER BRACKET (x3) 43
STEP 33 - GAZEBO ASSEMBLY A4M01228 | RAFTER BRACKET (x2) 44
STEP 34 - GAZEBO ASSEMBLY 45
STEP 35 - GAZEBO ASSEMBLY A4M01591 | HOOK (x10) 46
STEP 36 - GAZEBO ASSEMBLY A4M01478 | POST ANCHORING PLATE (x8) A4M01477 | POST PLATE (x8) 47
STEP 37 - GAZEBO ASSEMBLY A100241 | BYD ID TAG (SMALL) WITHOUT AGES (x1) 48
STEP 38 - GAZEBO ASSEMBLY 49
ELECTRICAL ENCLOSURE FOR ELECTRICAL ENCLOSURE INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COMES PACKAGED WITH THE ELECTRICAL ENCLOSURE KIT. INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.