SKYFORT WITH TUBE SLIDE Model # 2001015 WOODEN SWING SET Owner's Manual & Assembly Instructions MANUFACTURED BY: Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 800-856-4445 average 2 person assembly time average tube slide assembly time assembly time may vary based on skill level For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.
INSTALLATION SERVICES AVAILABLE!* Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver & install themselves.
Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com or e-mail customerservice@backyarddiscovery.
Owner’s Manual Limited Warranty Please read entire booklet completely before beginning the assembly process Please retain these instructions and your receipt for future reference. Keep them in a safe place where you can refer to them as needed. In order to provide you with the most efficient service, it is required that you provide us with the part numbers when ordering parts. For Your Records: Please take time and fill out the information below. This information will be needed for warranty issues.
Owner’s Manual Operating Instructions and Safety Warnings WARNING: BURN HAZARD • Pay special attention to plastic and metal surfaces as they may be hot enough to cause burns. • Always check the temperature of the product before letting your children play on it. • Remember that the product may cause burns if left in direct sunlight. • Always be aware of the sun and weather conditions, and do not assume that the equipment is safe because the air temperature is not very high.
Owner’s Manual Please Read This Before Starting Assembly Positioning Your Playcenter Suggested Playground Surfacing • The playcenter is designed to be installed on a level surface by an adult with an adult helper. Place in a flat area of your yard to minimize ground preparation. • Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user.
Owner’s Manual Please Read This Before Starting Assembly APPENDIX A X3.1.3.2 Do not install loose-fill surfacing over hard surfaces such as concrete or asphalt. X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles — You may be interested in using surfacing other than loose-fill materials – like rubber tiles or poured-in-place surfaces. X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself ” projects. X3.1.4.
Owner’s Manual Instructions for Proper Maintenance IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. At the beginning of each play season Additional Maintenance • • • • • • • • • Tighten all hardware. Lubricate all metallic moving parts per manufacturer’s instructions. Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing.
Owner’s Manual Instructions for Proper Maintenance Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it. About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood.
Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion. 1/8” Proper Hardware Assembly BOLT Bolt and T-Nut Assembly Tap T-nut into the provided hole. Insert your bolt through the lock washer and insert into the provided hole opposite from the T-Nut.
Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep an eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood E1 E2 F1 F2 G1 G2 When removing the wood from the boxes we recommend arranging them by part number before you begin assembly. This will allow for faster assembly and easily identify any parts that may be missing or damaged.
Owner's Manual Tools Required for Installation 12
Owner's Manual Basic Setup Dimensions & Assembly Notes Place the set on level ground, not less than 6'-7" [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. • While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to insure the fort is square.
Parts Identification Owner's Manual Wood Components (Not to Scale) A1 SWING BEAM - W4L12789 (1) 3 3/8"x5 1/4"x89 1/2" (86x134x2274) A2 SB 9" BLOCK - W4L12790 (1) 3 3/8"x5 1/4"x9" (86x134x228) B1 TOWER LEG - W4L12680 (1) 3"x3"x89 1/2" (76x76x2274) B2 TOWER LEG - W4L12681 (1) 3"x3"x89 1/2" (76x76x2274) B3 TOWER LEG - W4L12682 (1) 3"x3"x59" (76x76x1500) B4 TOWER LEG - W4L12683 (1) 3"x3"x59" (76x76x1500) B5 BACK LEFT FORT CORNER - W4L12684 (1) 3"x3"x53 7/8" (76x76x1370) B6 FRONT L
Parts Identification Owner's Manual Wood Components (Not to Scale) E50 END SUPPORT - W4L08131 E77 LEFT UPRIGHT - W4L12693 (1) 1 3/8"x3 3/8"x64 3/8" (36x86x1634) E78 RIGHT UPRIGHT - W4L12694 (1) 1 3/8"x3 3/8"x44 1/8" (36x86x1120) (1) 1 3/8"x3 3/8"x64 3/8" (36x86x1634) F1 TELESCOPE MOUNTING BLOCK - W4L12695 (1) 1 3/8"x2 3/8"x3" (36x60x76) F2 CROWS NEST WALL SUPPORT - W4L12696 (2) 1 3/8"x2 3/8"x37 1/2" (36x60x952) F3 CROWS NEST WALL SUPPORT - W4L12697 G1 TOP FLOOR RAIL - W4L12698 (1)
Parts Identification Owner's Manual Wood Components (Not to Scale) G7 BOTTOM FLOOR RAIL - W4L12704 (2) 1"x5 1/4"x80" (24x134x2032) G8 GROUND BOARD - W4L08134 1"x5 1/4"x86 3/4" (24x134x2202) (1) H1 WALL RAIL - W4L12706 (1) 1"x3 3/8"x80" (24x86x2032) H2 WALL RAIL - W4L12707 (1) 1"x3 3/8"x80" (24x86x2032) H3 PICNIC TABLE RAIL - W4L12708 (1) 1"x3 3/8"x67 1/4" (24x86x1708) H4 ROOF SUPPORT RAIL - W4L12709 (2) 1"x3 3/8"x67 1/4" (24x86x1709) H5 FLOOR RAIL - W4L12710 (1) 1"x3 3/8"x60 1/2"
Parts Identification Owner's Manual Wood Components (Not to Scale) H12 ROOF RAFTER - W4L12717 H13 FORT WALL RAIL - W4L12718 H14 SWING BEAM MOUNT - W4L12719 H15 PICNIC TABLE SEAT - W4L12720 (4) (1) (1) (2) H16 (1) 1"x3 3/8"x50 1/4" (24x86x1277) 1"x3 3/8"x35 3/8" (24x86x897) H17 1"x3 3/8"x17 1/2" (24x86x444) (1) PICNIC TABLE SEAT RAIL - W4L12722 1"x3 3/8"x17 1/2" (24x86x444) H18 FORT WALL RAIL - W4L12723 H19 CROWS NEST FLOOR RAIL - W4L12724 H20 PORCH ROOF RAFTER - W4L12725 H21 CROW
Parts Identification Owner's Manual Wood Components (Not to Scale) H27 H28 H29 H30 H31 CROWS NEST WALL RAIL - W4L12734 1"x3 3/8"x34 1/2" (24x86x876) (2) H72 ROCKWALL RAIL - W4L12735 1"x3 3/8"x61 3/4" (24x86x1570) (2) (1) CROWS NEST WALL RAIL - W4L12733 1"x3 3/8"x29 7/8" (24x86x758) (2) H80 CROWS NEST WALL RAIL - W4L12732 1"x3 3/8"x26 1/4" (24x86x666) (2) (5) FRONT WALL RAIL - W4L12731 1"x3 3/8"x60 1/2" (24x86x1537) (1) H76 PICNIC TABLE SUPPORT - W4L12730 1"x3 3/8"x28 5/8" (24x86x728)
Parts Identification Owner's Manual Wood Components (Not to Scale) M1 TOP WALL RAIL - W4L12743 M2 BOTTOM WALL RAIL - W4L12744 M3 BOTTOM WALL RAIL - W4L12745 M4 CROWS NEST WALL RAIL - W4L12746 (2) 5/8"x3 3/8"x29 7/8" (16x86x758) M5 GABLE BOARD - W4L12747 (2) 5/8"x3 3/8"x59 1/2" (16x86x1510) M6 FORT WALL BOARD - W4L12748 (1) 5/8"x3 3/8"x53 7/8" (16x86x1370) M7 GABLE BOARD - W4L12749 (2) 5/8"x3 3/8"x52 5/8" (16x86x1338) M8 FORT WALL BOARD - W4L12750 M9 FORT WALL BOARD - W4L12751 (1)
Parts Identification Owner's Manual Wood Components (Not to Scale) M16 CENTER PICNIC TABLE TOP - W4L12757 M17 FRONT WINDOW WALL BOARD - W4L12758 M18 GABLE BOARD - W4L12759 M19 FRONT PORCH ROOF SUPPORT - W4L12760 M21 FORT WALL RAIL - W4L12761 M22 FORT WALL BOARD - W4L12762 M23 FORT WALL BOARD - W4L12763 (2) 5/8"x3 1/8"x29 7/8" (16x80x758) M24 WALL BOARD - W4L12764 (23) 5/8"x3 3/8"x29 7/8" (16x86x758) M26 WALL BOARD - W4L12765 M27 BOTTOM WALL BOARD - W4L12766 M30 PICNIC TABLE TOP CL
Parts Identification Owner's Manual Wood Components (Not to Scale) M33 FRONT WINDOW WALL BOARD - W4L12769 M34 WALL RAIL - W4L12770 M61 ATTACHMENT BOARD - W4L12771 M70 SLIDE BED SUPPORT - W100935 M73 REAR SUPPORT - W4L12772 M74 ROCK WALL BOARD - W4L12773 M75 ROCK WALL BOARD - W4L12774 M76 ROCK WALL BOARD - W4L12775 (4) 5/8"x3 3/8"x22 7/8" (16x86x580) N1 FORT WALL BOARD - W4L12776 (2) 5/8"x2 3/8"x50 1/2" (16x60x1284) N2 SOFFIT CAP - W4L12777 (1) 5/8"x2 3/8"x50 1/4" (16x60x1277) N3
Parts Identification Owner's Manual Wood Components (Not to Scale) N8 FRONT PORCH GABLE TRIM - W4L12782 (6) 5/8"x2 3/8"x9 1/2" (16x60x241) O1 CROWS NEST WALL BOARD - W4L12783 O2 SAFETY BOARD - W4L12784 (1) 5/8"x1 3/8"x28 5/8" (16x34x726) Q1 SLIDE ATTACHMENT BOARD - W4L12792 (16) (1) SP1 5/8"x1 3/8"x32 1/2" (16x34x825) 1"x4 1/4"x27" (24x108x687) SWING BEAM SUPPORT - W4L12791 (1) 3 3/8"x3 3/8"x48 3/8" (86x86x1229) Y1 TOP FLOOR BOARD - W4L12785 (2) 5/8"x4"x78" (16x102x1980) Y2 BOTTOM
Parts Identification Owner's Manual Wood Components (Not to Scale) RP1 LEFT PORCH PEAK ROOF PANEL - W2A02650 RP2 LEFT PORCH ROOF PANEL - W2A02651 RP3 PEAK ROOF PANEL - W2A02652 RP4 RIGHT PORCH PEAK ROOF PANEL - W2A02653 RP5 RIGHT PORCH ROOF PANEL - W2A02654 RP6 ROOF PANEL - W2A02655 WP1 BAY WINDOW PANEL - W2A02656 (1) (1) (2) (1) (1) (4) (6) 1 5/8"x10 1/2"x32 7/8" (42x268x834) 1 5/8"x15 5/8"x32 7/8" (42x396x834) 1 5/8"x20 5/8"x59" (42x524x1499) 1 5/8"x10 1/2"x32 7/8" (42x268x834)
Parts Identification Owner's Manual Hardware Components H100363 BOLT WH BLK (1) 5/16X6 H100415 BOLT WH BLK (34) 5/16x3 3/4 H100396 BOLT WH BLK (14) 5/16x1/2 H100503 BOLT WH BLK (6) 5/16x3-1/2 H100115 BOLT WH (15) 5/16x1/2 H100484 BOLT WH BLK (2) 5/16x3 1/4 H100222 BOLT WH (9) 5/16x3/4 H100416 BOLT WH BLK (13) 5/16x3 H100468 BOLT WH BLK (11) 5/16x1 H100459 BOLT WH BLK (6) 5/16x1 1/4 H100195 BOLT WH BLK (10) 5/16x2-3/4 H100194 BOLT WH BLK (3) 5/16x2 1/2 H100407 BOLT WH BLK (11) 5/16x1 1/2 H100
Parts Identification Owner's Manual Hardware Components A100041 TORX WRENCH (2) T-40 A100042 TORX BIT (2) T-40 H100147 TORX BIT (2) T-30 H100114 TORX WRENCH (2) T-30 H100654 BOLT HEX (13) 3/8x5-1/2 H100761 BOLT HEX BLK (4) 5/16x2 H100471 LAG SCREW WH BLK (7) 5/16x1 1/2 H100764 (1) H100657 BOLT HEX BLK (4) 5/16x1 3/4 SCREW SETTER H100458 LAG SCREW WH BLK (44) 5/16x2 H100481 BOLT HEX BLK (4) 5/16x1 1/4 H100073 T-NUT (13) 3/8 H100197 LAG SCREW WH BLK (52) 5/16x2 1/2 H100659 LAG SCREW BLK (9) 5/16x1
Parts Identification Owner's Manual Hardware Components H100090 SCREW PFH (41) 8x2 1/2" H100091 SCREW PFH (2) 8X2 1/4 H100030 WASHER LOCK EXT (9) 8x19 H100107 WASHER LOCK INT (13) 10x18 H100111 SCREW PFH (13) 8x2 H100108 WASHER LOCK INT (26) 8x15 H100089 SCREW PFH (4) 8x1 3/4 H100102 WASHER FLAT (13) 11x25 H100086 SCREW PFH (244) 8x1 1/2 H100199 WASHER LOCK EXT BLK (24) 12x19 H100477 WASHER SPLIT BLK (22) 5/16 H100087 SCREW PFH (2) 8x1 1/4 H100088 SCREW PFH (338) 8x1 1/8 H100198 WASHER LOCK EXT
Parts Identification Owner's Manual Accessory Components (Not to Scale) A100027 (2) A100030 (1) SLIDE RAIL 10' BOTTOM LEFT GREEN A100032 (1) A100031 (1) SWING SEAT GREEN SLIDE RAIL 10' TOP LEFT GREEN SLIDE RAIL 10' BOTTOM RIGHT GREEN A100033 (1) SLIDE RAIL 10' TOP RIGHT GREEN A6P00036 GREEN HC ROCK (6) #1 A4M01126 (x1) A4M01091 60" SLIDE (1) BRACE (RIGHT) 26" WEB SWING A6P00385 (1) A100034 (4) A6P00037 GREEN HC ROCK 6 #2 A4M01092 60" SLIDE (1) BRACE (LEFT) SLIDE BED 10' DARK GREEN SLID
Parts Identification Owner's Manual Accessory Components (Not to Scale) A100047 (4) A100134 (2) CHAIN GREEN 57" HAND GRIP GREEN 816 C/C A100324 (2) A100118 (4) LADDER RUNG 578 GREEN HAND GRIP METAL GREEN 381 c/c A100069 QUICK LINK (4) (1) TUBE SLIDE ASSEMBLY A100314 (1) A100325 (1) SWING BEAM EXTENSION BRACKET-LEFT EXTENDED A4M00993 SWING BEAM (2) BRACKET A100326 (1) A100014 (1) A100178 (4) A100396 (4) "A" REVISION TAG SWING BEAM EXTENSION BRACKET-RIGHT A4M00505 (6) PLASTIC WINDOW WHITE
SLIDE ASSEMBLY STEP 1 M70 A6P00385 (x1) (1) SLIDE BED SUPPORT - W100935 5/8"x3 3/8"x19 7/8" (16x86x505) SLIDE BED 10' DARK GREEN H100115 BOLT WH (x3) 5/16x1/2 H100074 T-NUT (x3) 5/16 TOP 326(x1) SLIDE BED 10' DARK GREEN TIP: SEE SLIDE ASSEMBLY INSTALLATION STEP FOR DECK MOUNTING HOLE DRILLING LOCATIONS. 115(x3) BOLT WH 5/16x1/2 074(x3) T-NUT 5/16 BOTTOM M70 (x1) TIP: NOTE: PRE-BENDING THE ENDS WILL EASE ASSEMBLY. USE M70 BOARD AS A TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED.
SLIDE ASSEMBLY A100031 (x1) A100030 (x1) STEP 2 SLIDE RAIL 10' BOTTOM RIGHT GREEN A100033 SLIDE RAIL 10' BOTTOM LEFT GREEN A100032 H100006 NUT BARREL WH (x8) 5/16x1 1/2 NOTE: USING AN 1/8" DRILL BIT, PILOT DRILL ALL SCREW DIMPLES ALONG THE BOTTOM AND END EDGE OF THE SLIDE.
SLIDE ASSEMBLY STEP 3 A100034 (x4) SLIDE SUPPORT TUBE NOTE: PLACE (1) SLIDE RAIL ASSEMBLY ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL (FIG. 1). HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAVITY. INSERT THE (4) SLIDE SUPPORT TUBES INTO THEIR RESPECTIVE PILOT LOCATIONS (FIG. 2). 326(x1) SLIDE BED 10' DARK GREEN START HERE 034(x4) SLIDE SUPPORT TUBE (FIG.
SLIDE ASSEMBLY STEP 4 H100090 SCREW PFH (x38) 8x2 1/2" NOTE: ONCE THE SLIDE BED, SUPPORT TUBES, AND SUPPORT BOARD ARE COMPLETELY IN THE CAVITY AND SUPPORT POCKET, SECURE USING 2-1/2" SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN. REPEAT PROCESS FOR OPPOSITE SLIDE RAIL.
SLIDE ASSEMBLY H80 (1) SLIDE BRACE WIDE - W4L13300 STEP 5 H100115 BOLT WH (x8) 5/16x1/2 1"x3 3/8"x18 3/4" (24x86x476) H100005 NUT BARREL WH (8) 5/16x7/8 H100031 WASHER LOCK (8) EXT 12x19 H81 (2) H100111 SCREW PFH (x4) 8x2 SLIDE BRACE UPRIGHT - W4L13301 1"x3 3/8"x22 7/8" (24x86x580) 005(x8) NUT BARREL - 7/8" H80 (x1) 111(x4) SCREW - 2" H81 (x1) 031(x8) WASHER - 12x19 H81 (x1) 115(x8) BOLT - 1/2" 33
LADDER ASSEMBLY E77 (1) H76 (5) STEP 1 LEFT UPRIGHT - W4L12693 1 3/8"x3 3/8"x64 3/8" (36x86x1634) H100391 SCREW PFH BLK (10) 8x2 LADDER RUNG - W4L12736 1"x3 3/8"x18 1/8" (24x86x460) E77 (x1) H76 (x5) 391 (x10) SCREW - 2" 34
STEP 2 LADDER ASSEMBLY E78 (1) H100391 SCREW PFH BLK (10) 8x2 RIGHT UPRIGHT - W4L12694 1 3/8"x3 3/8"x64 3/8" (36x86x1634) E78 (x1) 391 (x10) SCREW - 2" 35
STEP 3 LADDER ASSEMBLY H77 (1) ATTACHMENT BOARD - W4L12737 1"x3 3/8"x20 1/8" (24x86x512) H100391 SCREW PFH BLK (8) 8x2 M73 (1) REAR SUPPORT - W4L12772 5/8"x3 3/8"x20 1/8" (16x86x512) 391 (x8) H77 (x1) SCREW - 2" M73 (x1) 36
STEP 4 LADDER ASSEMBLY H100503 BOLT WH BLK (4) 5/16x3-1/2 A100134 (2) HAND GRIP GREEN 816 C/C H100379 T-NUT BLK (4) 5/16 379 (x4) T-NUT - 5/16" 503 (x4) BOLT - 3 1/2" 134 (x2) HAND GRIP GREEN 816 C/C 37
ROCKWALL ASSEMBLY M75 (4) STEP 1 ROCK WALL BOARD - W4L12774 5/8"x3 3/8"x22 7/8" (16x86x580) A6P00036 (6) M76 (4) H100108 WASHER LOCK (24) INT 8x15 GREEN HC ROCK #1 ROCK WALL BOARD - W4L12775 A6P00037 (6) 5/8"x3 3/8"x22 7/8" (16x86x580) GREEN HC ROCK #2 H100063 BOLT PTH (24) 1/4x3/4 H100072 T-NUT (24) 1/4 TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY ARROW ON BACK OF ROCK POINTS UP.
ROCKWALL ASSEMBLY STEP 2 (2) LEFT ROCK ASSEMBLY M74 (10) ROCK WALL BOARD - W4L12773 5/8"x3 3/8"x22 7/8" (16x86x580) H100086 SCREW PFH (72) 8x1 1/2 (4) DOUBLE ROCK ASSEMBLY H72 (2) RIGHT ROCK ASSEMBLY (2) ROCKWALL RAIL - W4L12735 1"x3 3/8"x61 3/4" (24x86x1570) 086 (x72) SCREW - 1 1/2" TOP 1/8 in M74 (x10) H72 (x2) (2) LEFT ROCK ASSEMBLY (2) RIGHT ROCK ASSEMBLY (4) DOUBLE ROCK ASSEMBLY 1/8 in TOP SIDE VIEW 39 RECOMMENDED BOARD PLACEMENT PATTERN
ROCKWALL ASSEMBLY STEP 3 H100200 SCREW PFH BLK (4) 8x1 1/2 Y3 (1) ROCK WALL END BOARD - W4L12787 5/8"x4"x22 7/8" (16x102x580) 200 (x4) SCREW - 1 1/2" Y3 (x1) SIDE VIEW 5/8 in 40
ROCKWALL ASSEMBLY STEP 4 1 1/2 in M61 (1) H100200 SCREW PFH BLK (4) 8x1 1/2 ATTACHMENT BOARD - W4L12771 5/8"x3 3/8"x22 7/8" (16x86x580) H100379 T-NUT BLK (2) 5/16 M61 (x1) 379 (x2) T-NUT - 5/16" 200 (x4) SCREW - 1 1/2" M61 (x1) SIDE VIEW T-NUTS TO THE INSIDE WHEN INSTALLING BOARD 41
STEP 1 BAY WINDOW H100200 SCREW PFH BLK (40) 8x1 1/2 G5 (4) BAY WINDOW HEADER - W4L12702 1"x5 1/4"x45 1/4" (24x134x1150) H100385 SCREW PFH BLK (8) 8x1 WP1 (6) BAY WINDOW PANEL - W2A02656 7/8"x15 3/4"x20 3/4" (21x400x526) REPEAT STEP TO COMPLETE (2) BAY WINDOW ASSEMBLIES. 200 (x8) SCREW - 1 1/2" WP1 (x1) G5 (x2) MARK CENTERS ON EACH PART THEN ALIGN PARTS ON MARKS.
STEP 1 PORCH ROOF H100483 SCREW PFH BLK (2) 8x2 1/4 H20 (4) PORCH ROOF RAFTER - W4L12725 1"x3 3/8"x24 1/2" (24x86x622) 1 1/4 in 1/2 in USING A 3/16" DRILL BIT, MARK AND DRILL A PILOT HOLE INTO 'H20' RAFTER TO PREVENT SPLITTING. ONLY DRILL THROUGH ONE RAFTER NOT BOTH.
STEP 2 PORCH ROOF M19 (1) FRONT PORCH ROOF SUPPORT - W4L12760 5/8"x3 3/8"x30 5/8" (16x86x779) A100164 BYD ID TAG (LARGE) AGES 3-10 (1) N8 FRONT PORCH GABLE TRIM - W4L12782 (2) 5/8"x2 3/8"x9 1/2" (16x60x241) N5 FRONT PORCH GABLE TRIM - W4L12780 (1) H100380 SCREW PFH BLK (6) 8x1 1/8 H100202 SCREW PWH BLK (4) 8x5/8 5/8"x2 3/8"x15" (16x60x381) N5 (x1) 380 (x6) SCREW - 1 1/8" N8 (x1) N8 (x1) FRONT ASSEMBLY BACK SIDE M19 (x1) ENSURE THAT HOLES ARE ALIGNED (BOTH ENDS) 164 (x1) BYD ID TAG (LARG
STEP 3 PORCH ROOF RP1 (1) LEFT PORCH PEAK ROOF PANEL - W2A02650 1 5/8"x10 1/2"x32 7/8" (42x268x834) RP4 (1) RIGHT PORCH PEAK ROOF PANEL - W2A02653 H100391 SCREW PFH BLK (8) 8x2 1 5/8"x10 1/2"x32 7/8" (42x268x834) RP4 (x1) FRONT ASSEMBLY BACK SIDE RP1 (x1) 391 (x8) SCREW - 2" 45
STEP 4 PORCH ROOF H100391 SCREW PFH BLK (8) 8x2 RP2 (1) LEFT PORCH ROOF PANEL - W2A02651 1 5/8"x15 5/8"x32 7/8" (42x396x834) RP5 (1) RIGHT PORCH ROOF PANEL - W2A02654 1 5/8"x15 5/8"x32 7/8" (42x396x834) RP5 (x1) FRONT ASSEMBLY BACK SIDE RP2 (x1) 391 (x8) SCREW - 2" 46
STEP 1 SWING BEAM A2 (1) SB 9" BLOCK - W4L12790 3 3/8"x5 1/4"x9" (86x134x228) A100325 (1) SWING BEAM EXTENSION BRACKET-LEFT A1 (1) H100416 BOLT WH BLK (10) 5/16x3 SWING BEAM - W4L12789 3 3/8"x5 1/4"x89 1/2" (86x134x2274) SWING BEAM A100326 EXTENSION (1) BRACKET-RIGHT A4M00993 (2) EXTENDED SWING BEAM BRACKET H100192 NUT BARREL WH BLK (10) 5/16x7/8 A2 (x1) 192 (x10) NUT BARREL - 7/8" A1 (x1) 993 (x2) EXTENDED SWING BEAM BRACKET 416 (x10) BOLT - 3" DO NOT TIGHTEN BRACKET HARDWARE AT THIS TIME 3
STEP 2 SWING BEAM H100654 BOLT HEX (12) 3/8x5-1/2 H100107 WASHER LOCK INT (12) 10x18 H100102 WASHER FLAT (12) 11x25 H100073 T-NUT (12) 3/8 A4M00505 (6) SWING HANGER 073 (x12) T-NUT - 3/8" 505 (x6) SWING HANGER 654 (x12) BOLT - 5-1/2" 107 (x12) WASHER - 10x18" 102 (x12) WASHER - 11x25" 48
STEP 3 SWING BEAM G8 GROUND BOARD - W4L08134 (1) 1"x5 1/4"x86 3/4" (24x134x2202) E4 ANGLE BRACE - W4L13302 (2) 1 3/8"x3 3/8"x87 1/8" (36x86x2212) SP1 (1) E50 (1) H100363 BOLT WH BLK (1) 5/16X6 H100415 BOLT WH BLK (2) 5/16x3 3/4 H100192 NUT BARREL WH BLK (7) 5/16x7/8 SWING BEAM SUPPORT - W4L12791 3 3/8"x3 3/8"x48 3/8" (86x86x1229) H100205 BOLT WH BLK (2) 5/16x2-1/4 H100193 NUT BARREL WH BLK (2) 5/16x1-1/2 END SUPPORT - W4L08131 1 3/8"x3 3/8"x44 1/8" (36x86x1120) H100457 BOLT WH BLK (4) 5/16
STEP 4 SWING BEAM H100416 BOLT WH BLK (2) 5/16x3 (1) BEAM ASSEMBLY (1) END ASSEMBLY TIGHTEN ALL BRACKET HARDWARE AT THIS TIME.
STEP 1 CROWS NEST E3 (2) CROWS NEST FLOOR RAIL - W4L12690 1 3/8"x3 3/8"x33 1/2" (36x86x852) H19 (1) CROWS NEST FLOOR RAIL - W4L12724 H100201 SCREW PFH BLK (4) 8x2-1/2 1"x3 3/8"x27" (24x86x686) H100379 T-NUT BLK (4) 5/16 201 (x4) SCREW - 2 1/2" H19 (x1) E3 (x2) 379 (x4) T-NUT - 5/16" 51
STEP 2 CROWS NEST H100205 BOLT WH BLK (2) 5/16x2-1/4 E6 (2) H100379 T-NUT BLK (2) 5/16 CROWS NEST DECK BRACE - W4L12691 1 7/16"x3 3/8"x10 7/8" (36x86x276) H100198 WASHER LOCK EXT BLK (2) 8x19 379 (x2) E6 (x2) T-NUT - 5/16" 198 (x2) WASHER - 8x19 205 (x2) BOLT - 2 1/4" 52
STEP 3 CROWS NEST L1 CROWS NEST FLOOR BOARD - W4L12742 (6) 5/8"x4 3/8"x27" (16x112x686) L2 CROWS NEST FLOOR BOARD - W4L13304 (2) 5/8"x4 3/8"x27" (16x112x686) H100086 SCREW PFH (30) 8x1 1/2 086 (x30) SCREW - 1 1/2" L2 (x1) L1 (x6) NOTE HOLE LOCATIONS L2 BOARDS ONLY L2 (x1) FLUSH 7/8 in 53
STEP 4 CROWS NEST H21 (1) CROWS NEST FLOOR SUPPORT - W4L12726 H100087 SCREW PFH (2) 8x1 1/4 1"x3 3/8"x24 1/8" (24x86x614) 087 (x2) SCREW - 1-1/4" 11 3/4 in MARK LOCATIONS SHOWN. USING AN 1/8" DRILL BIT DRILL 2 PILOT HOLES.
STEP 1 FORT ASSEMBLY B1 (1) E1 (1) (1) 3"x3"x89 1/2" (76x76x2274) TOWER LEG - W4L12688 1 3/8"x3 3/8"x59" (36x86x1500) B3 (1) G7 TOWER LEG - W4L12680 BOTTOM FLOOR RAIL - W4L12704 1"x5 1/4"x80" (24x134x2032) G1 A4M00520 VERTICAL ID (1) PLATE (1) TOP FLOOR RAIL - W4L12698 1"x5 1/4"x80" (24x134x2032) TOWER LEG - W4L12682 3"x3"x59" (76x76x1500) H100415 BOLT WH BLK (8) 5/16x3 3/4 H100205 BOLT WH BLK (4) 5/16x2-1/4 H100198 WASHER LOCK (12) EXT BLK 8x19 H100379 T-NUT BLK (12) 5/16 H100360 SCREW P
STEP 2 FORT ASSEMBLY B2 (1) TOWER LEG - W4L12681 3"x3"x89 1/2" (76x76x2274) G7 BOTTOM FLOOR RAIL - W4L12704 (1) 1"x5 1/4"x80" (24x134x2032) G2 TOP FLOOR RAIL - W4L12699 TOP E2 (1) TOWER LEG - W4L12689 1 3/8"x3 3/8"x59" (36x86x1500) (1) B4 (1) H100415 BOLT WH BLK (8) 5/16x3 3/4 1"x5 1/4"x80" (24x134x2032) TOWER LEG - W4L12683 3"x3"x59" (76x76x1500) H100205 BOLT WH BLK (4) 5/16x2-1/4 H100379 T-NUT BLK (12) 5/16 H100198 WASHER LOCK (12) EXT BLK 8x19 415 (x8) BOLT - 3 3/4" 198 (x12) WASHER
STEP 3 FORT ASSEMBLY H28 (1) FRONT WALL RAIL - W4L12731 1"x3 3/8"x60 1/2" (24x86x1537) G6 FLOOR RAIL - W4L12703 (1) 1"x5 1/4"x60 1/2" (24x134x1537) G3 FLOOR RAIL - W4L12700 (1) H100197 LAG SCREW WH BLK (8) 5/16x2 1/2 458 (x2) LAG SCREW - 2" 198 (x10) WASHER - 8x19 H28 (x1) 197 (x8) LAG SCREW - 2 1/2" G3 (x1) NOTE HOLE LOCATIONS G6 (x1) 57 1"x5 1/4"x60 1/2" (24x134x1537) H100458 LAG SCREW WH BLK (2) 5/16x2 H100198 WASHER LOCK (10) EXT BLK 8x19
STEP 4 FORT ASSEMBLY G4 (1) K2 (1) H100197 LAG SCREW WH BLK (4) 5/16x2 1/2 FLOOR RAIL - W4L12701 1"x5 1/4"x60 1/2" (24x134x1537) H100458 LAG SCREW WH BLK (4) 5/16x2 FLOOR RAIL - W4L12738 5/8"x5 1/4"x60 1/2" (16x134x1537) H100198 WASHER LOCK (8) EXT BLK 8x19 198 (x4) WASHER - 8x19 197 (x4) LAG SCREW - 2 1/2" G4 (x1) 458 (x4) LAG SCREW - 2" 198 (x4) WASHER - 8x19 NOTE HOLE LOCATIONS K2 (x1) 58
STEP 5 FORT ASSEMBLY K3 (1) FLOOR RAIL - W4L12739 H100458 LAG SCREW WH BLK (4) 5/16x2 5/8"x5 1/4"x60 1/2" (16x134x1537) H100198 WASHER LOCK (4) EXT BLK 8x19 H26 (1) FLOOR JOIST - W4L12729 H100201 SCREW PFH BLK (4) 8x2-1/2 1"x3 3/8"x60 1/2" (24x86x1537) H26 (x1) FLUSH NOTE HOLE LOCATIONS 201 (x4) SCREW - 2 1/2" 458 (x4) K3 (x1) LAG SCREW - 2" 198 (x4) WASHER - 8x19 59
STEP 6 FORT ASSEMBLY 1 3/4 in 2 5/8 in H100407 BOLT WH BLK (1) 5/16x1 1/2 H27 (1) H100198 WASHER LOCK (1) EXT BLK 8x19 PICNIC TABLE SUPPORT - W4L12730 1"x3 3/8"x28 5/8" (24x86x728) H100379 T-NUT BLK (1) 5/16 1 3/4 in END AT TOP H27 (x1) 407 (x1) BOLT - 1 1/2" 198 (x1) WASHER - 8x19 379 (x1) T-NUT - 5/16" 60
STEP 7 FORT ASSEMBLY Y2 (2) FP1 (4) H100086 SCREW PFH (22) 8x1 1/2 BOTTOM FLOOR BOARD - W4L12786 5/8"x4"x35 1/4" (16x102x895) H100200 SCREW PFH BLK (16) 8x1 1/2 BOTTOM FLOOR PANEL - W2A02648 1 5/8"x13 1/2"x35 3/8" (40x344x897) Y2 (x1) FP1 (x4) 086 (x22) SCREW - 1 1/2" Y2 (x1) SPACE BOARDS & PANELS EVENLY.
STEP 8 FORT ASSEMBLY M3 (1) H3 (1) BOTTOM WALL RAIL - W4L12745 H100197 LAG SCREW WH BLK (4) 5/16x2 1/2 5/8"x3 3/8"x60 1/2" (16x86x1537) H100198 WASHER LOCK (6) EXT BLK 8x19 PICNIC TABLE RAIL - W4L12708 H100458 LAG SCREW WH BLK (2) 5/16x2 1"x3 3/8"x67 1/4" (24x86x1708) NOTE ANGLE CUT FACES DOWNWARD H3 (x1) 197 (x4) LAG SCREW - 2 1/2" 198 (x4) WASHER - 8x19 M3 (x1) 198 (x2) WASHER - 8x19 458 (x2) LAG SCREW - 2" 62
STEP 9 FORT ASSEMBLY M27 (8) BOTTOM WALL BOARD - W4L12766 5/8"x3 3/8"x21 3/8" (16x86x544) H100088 SCREW PFH (32) 8x1 1/8 3 1/16 in EQUAL SPACING NOTE: SPACING NOT LESS THAN 3 1/16 in, & NO MORE THAN 3 1/4 in.
STEP 10 FORT ASSEMBLY H100458 LAG SCREW WH BLK (4) 5/16x2 M2 (2) H100198 WASHER LOCK (6) EXT BLK 8x19 H100471 LAG SCREW WH BLK (2) 5/16x1 1/2 BOTTOM WALL RAIL - W4L12744 5/8"x3 3/8"x80" (16x86x2032) M2 (x2) 471 (x2) LAG SCREW - 1 1/2" 458 (x4) LAG SCREW - 2" 198 (x6) WASHER - 8x19 64
STEP 11 FORT ASSEMBLY M27 (10) BOTTOM WALL BOARD - W4L12766 H100088 SCREW PFH (40) 8x1 1/8 5/8"x3 3/8"x21 3/8" (16x86x544) 3 1/8 in EQUAL SPACING 3 1/8 in EQUAL SPACING 088 (x40) SCREW - 1 1/8" 65 M27 (x10)
STEP 12 FORT ASSEMBLY H16 (1) H100197 LAG SCREW WH BLK (2) 5/16x2 1/2 PICNIC TABLE SEAT RAIL - W4L12721 H100407 BOLT WH BLK (1) 5/16x1 1/2 1"x3 3/8"x17 1/2" (24x86x444) H100198 WASHER LOCK (3) EXT BLK 8x19 H100379 T-NUT BLK (1) 5/16 M27 407 (x1) BOLT - 1 1/2" USING 'H16' AS A GUIDE, DRILL 3/8" DIAMETER HOLE IN 'M27' H16 (x1) 379 (x1) T-NUT - 5/16" 198 (x3) WASHER - 8x19 197 (x2) LAG SCREW - 2 1/2" 66
STEP 13 FORT ASSEMBLY H100197 LAG SCREW WH BLK (2) 5/16x2 1/2 H17 (1) H100378 BOLT WH BLK (1) 5/16x1 3/4 PICNIC TABLE SEAT RAIL - W4L12722 1"x3 3/8"x17 1/2" (24x86x444) H100198 WASHER LOCK (3) EXT BLK 8x19 H17 (x1) 378 (x1) BOLT - 1 3/4" 379 (x1) T-NUT - 5/16" 197 (x2) LAG SCREW - 2 1/2" 198 (x3) WASHER - 8x19 67 H100379 T-NUT BLK (1) 5/16
STEP 14 FORT ASSEMBLY H15 (2) PICNIC TABLE SEAT - W4L12720 H100111 SCREW PFH (8) 8x2 1"x3 3/8"x35 3/8" (24x86x897) 111 (x8) SCREW - 2" H15 (x2) 68
STEP 15 FORT ASSEMBLY H100378 BOLT WH BLK (1) 5/16x1 3/4 H24 (1) H100197 LAG SCREW WH BLK (2) 5/16x2 1/2 PICNIC TABLE TOP SUPPORT - W4L12727 1"x3 3/8"x16 1/2" (24x86x418) H100198 WASHER LOCK (3) EXT BLK 8x19 H100379 T-NUT BLK (1) 5/16 198 (x1) 379 (x1) T-NUT - 5/16" WASHER - 8x19 378 (x1) BOLT - 1 3/4" H24 (x1) 198 (x2) WASHER - 8x19 197 (x2) LAG SCREW - 2 1/2" 69
STEP 16 FORT ASSEMBLY M13 (3) M10 (1) PICNIC TABLE TOP - W4L12755 5/8"x3 3/8"x41 1/4" (16x86x1049) PICNIC TABLE TOP - W4L12793 5/8"x3 3/8"x41 1/4" (16x86x1049) M16 H100086 SCREW PFH (20) 8x1 1/2 CENTER PICNIC TABLE TOP - W4L12757 5/8"x3"x38 1/4" (16x76x973) (1) M30 (1) H100088 SCREW PFH (5) 8x1 1/8 PICNIC TABLE TOP CLEAT - W4L12767 5/8"x3 3/8"x16" (16x86x406) 086 (x20) M16 (x1) SCREW - 1 1/2" M13 (x3) M10 (x1) M30 (x1) 088 (x5) SCREW - 1 1/8" 70
STEP 17 FORT ASSEMBLY H25 (2) H100391 SCREW PFH BLK (4) 8x2 TOP FLOOR SUPPORT - W4L12728 1"x3 3/8"x3" (24x86x76) FLUSH H25 (x2) REPEAT ON OPPOSITE END 391 (x4) SCREW - 2" 71
STEP 18 FORT ASSEMBLY 12 5/8 in TOP O2 (1) H100088 SCREW PFH (3) 8x1 1/8 SAFETY BOARD - W4L12784 5/8"x1 3/8"x28 5/8" (16x34x726) TOP 380 (x3) SCREW - 1 1/8" NOTE HOLE LOCATIONS O2 (x1) CENTER IN OPENING 72
STEP 19 FORT ASSEMBLY H100205 BOLT WH BLK (8) 5/16x2-1/4 E5 (8) H100197 LAG SCREW WH BLK (8) 5/16x2 1/2 DECK BRACE - W4L12692 1 7/16"x3 3/8"x20" (36x86x508) H100379 T-NUT BLK (8) 5/16 11 9 12 10 13 11 14 12 15 13 H100198 WASHER LOCK (16) EXT BLK 8x19 E5 (x8) 2 3 1 4 2 5 3 6 4 7 5 8 6 9 7 10 8 ! 21 22 17 18 19 20 7 8 9 10 11 12 13 14 15 16 3 4 5 6 2 1 1 379 (x8) T-NUT - 5/16" 198 (x8) WASHER - 8x19 205 (x8) 23 BOLT - 2 1/4" NOTE ORIENTATION OF T-NUTS 198 (x8)
STEP 20 FORT ASSEMBLY H5 (1) H100458 LAG SCREW WH BLK (4) 5/16x2 FLOOR RAIL - W4L12710 1"x3 3/8"x60 1/2" (24x86x1537) H100198 WASHER LOCK (4) EXT BLK 8x19 H26 (2) FLOOR JOIST - W4L12729 1"x3 3/8"x60 1/2" (24x86x1537) H100201 SCREW PFH BLK (8) 8x2-1/2 NOTE: FLUSH TOPS OF BOARDS. ALL PLACES.
STEP 21 FORT ASSEMBLY FP2 1 1/4"x13 1/2"x81 7/8" (32x344x2080) Y1 TOP FLOOR BOARD - W4L12785 (2) H100086 SCREW PFH (94) 8x1 1/2 FLOOR PANEL - W2A02649 (4) H100379 T-NUT BLK (2) 5/16 5/8"x4"x78" (16x102x1980) 379 T-NUT - 5/16" SEE BELOW TIP: INSTALL T-NUTS ON BOTTOM SIDE OF BOTH Y1 BOARDS BEFORE ATTACHING TO FORT. Y1 SEE BELOW 086 (x94) 379 (x2) SCREW - 1 1/2" T-NUT - 5/16" Y1 (x1) NOTE: T-NUTS THESE HOLES ON BOTTOM SIDE. NOTE: ENSURE PILOT HOLES ARE CENTERED ON FLOOR JOISTS.
STEP 22 FORT ASSEMBLY 1 3/4 in 1 1/2 in B8 (1) BACK RIGHT FORT CORNER - W4L12687 M21 (1) 3"x3"x53 7/8" (76x76x1370) B5 A100340 L BRACKET (2) 2.
STEP 23 FORT ASSEMBLY M1 (1) H23 (1) H100458 LAG SCREW WH BLK (4) 5/16x2 TOP WALL RAIL - W4L12743 5/8"x3 3/8"x80" (16x86x2032) 1 1/2 1 3/4 M34 WALL RAIL - W4L12770 FORT WALL RAIL - W4L12752 1"x3 3/8"x50 1/4" (24x86x1277) (1) H100198 WASHER LOCK EXT BLK (4) 8x19 5/8"x3 3/8"x6 3/8" (16x86x162) 198 (x4) WASHER - 8x19 458 (x4) LAG SCREW - 2" NOTE HOLE LOCATIONS FOR BOARD ORIENTATION.
STEP 24 FORT ASSEMBLY H18 (1) A100340 L BRACKET (1) 2.
STEP 25 FORT ASSEMBLY H1 (1) WALL RAIL - W4L12706 1"x3 3/8"x80" (24x86x2032) Q1 (1) B6 (1) FRONT LEFT FORT CORNER - W4L12685 A100340 L BRACKET (1) 2.
STEP 26 FORT ASSEMBLY H2 1 1/2 A100340 L BRACKET (1) 2.
STEP 27 FORT ASSEMBLY H9 (2) FORT WALL BOARD - W4L12714 1"x3 3/8"x50 1/2" (24x86x1284) A100396 (2) H100761 BOLT HEX BLK (4) 5/16x2 H100407 BOLT WH BLK (2) 5/16x1 1/2 H100198 WASHER LOCK (2) EXT BLK 8x19 H100478 WASHER FLAT (4) BLK 8x27 L BRACKET 51x32x82x3.175 H100477 WASHER SPLIT (4) BLK 5/16 H100379 T-NUT BLK (6) 5/16 H9 (x2) H9 (x2) NOTE: HOLES ARE CLOSER TO THE INSIDE WHEN INSTALLED. 379 (x4) T-NUT - 5/16" 396 (x2) L BRACKET 51x32x82x3.
STEP 28 FORT ASSEMBLY K5 (1) H14 (1) H100407 BOLT WH BLK (2) 5/16x1 1/2 H100415 BOLT WH BLK (2) 5/16x3 3/4 FORT WALL RAIL - W4L12740 5/8"x5 1/4"x50 1/4" (16x134x1277) SWING BEAM MOUNT - W4L12719 1"x3 3/8"x50 1/4" (24x86x1277) 198 (x6) H100458 LAG SCREW WH BLK (4) 5/16x2 H100379 T-NUT BLK (4) 5/16 H100089 SCREW PFH (4) 8x1 3/4 H100198 WASHER LOCK (8) EXT BLK 8x19 458 (x4) WASHER - 8x19 LAG SCREW - 2" 379 (x2) 407 (x2) T-NUT - 5/16" BOLT - 1 1/2" K5 (x1) H14 (x1) NOTE HOLE LOCATIONS HOLES DO
STEP 29 FORT ASSEMBLY H100378 BOLT WH BLK (2) 5/16x1 3/4 (1) LADDER ASSEMBLY H100379 T-NUT BLK (2) 5/16 H100198 WASHER LOCK (2) EXT BLK 8x19 379 (x2) T-NUT - 5/16" 198 (x2) WASHER - 8x19 378 (x2) BOLT - 1 3/4" (x1) 83 LADDER ASSEMBLY
STEP 30 FORT ASSEMBLY H4 ROOF SUPPORT RAIL - W4L12709 (1) 1"x3 3/8"x67 1/4" (24x86x1709) H7 FRONT FORT WALL RAIL - W4L12712 (1) H100415 BOLT WH BLK (4) 5/16x3 3/4 1"x3 3/8"x60 1/2" (24x86x1537) H100379 T-NUT BLK (4) 5/16 415 (x4) BOLT - 3 3/4" 198 (x4) WASHER - 8x19 379 (x4) T-NUT - 5/16" H4 (x1) H7 (x1) 84 H100198 WASHER LOCK (4) EXT BLK 8x19
STEP 31 FORT ASSEMBLY 1 1/2 in A100340 L BRACKET (1) 2.
STEP 32 FORT ASSEMBLY H100458 LAG SCREW WH BLK (2) 5/16x2 H13 (1) FORT WALL RAIL - W4L12718 1"x3 3/8"x50 1/4" (24x86x1277) H100198 WASHER LOCK (2) EXT BLK 8x19 H13 (x1) 198 (x2) WASHER - 8x19 458 (x2) LAG SCREW - 2" 86
STEP 33 FORT ASSEMBLY H10 (1) H11 A100340 L BRACKET (1) 2.5x38x50x55 H100378 BOLT WH BLK (2) 5/16x1 3/4 (1) NOTE: HOLES GO OUTWARD WHEN INSTALLED. PORCH LEG - W4L12715 1"x3 3/8"x50 1/2" (24x86x1282) PORCH LEG - W4L12716 1"x3 3/8"x50 1/2" (24x86x1282) H100407 BOLT WH BLK (1) 5/16x1 1/2 H100396 BOLT WH BLK (2) 5/16x1/2 H100192 NUT BARREL WH (1) BLK 5/16x7/8 H100198 WASHER LOCK (3) EXT BLK 8x19 H100379 T-NUT BLK (4) 5/16 NOTE: HOLES GO OUTWARD.
STEP 34 FORT ASSEMBLY M8 FORT WALL BOARD - W4L12750 M9 FORT WALL BOARD - W4L12751 (2) (2) N1 (2) 5/8"x3 3/8"x50 1/2" (16x86x1284) 5/8"x3"x50 1/2" (16x76x1284) M23 (2) FORT WALL BOARD - W4L12776 5/8"x2 3/8"x50 1/2" (16x60x1284) FORT WALL BOARD - W4L12763 5/8"x3 1/8"x29 7/8" (16x80x758) M22 (4) FORT WALL BOARD - W4L12762 5/8"x3 3/8"x29 7/8" (16x86x758) H100088 SCREW PFH (56) 8x1 1/8 M23 (x2) M22 (x2) M22 (x2) M9 (x1) M9 (x1) M8 (x1) N1 (x1) M8 (x1) N1 (x1) 088 (x56) SCREW - 1 1/8" 88
STEP 35 FORT ASSEMBLY M6 (1) FORT WALL BOARD - W4L12748 5/8"x3 3/8"x53 7/8" (16x86x1370) M26 (2) WALL BOARD - W4L12765 5/8"x3 3/8"x26 1/8" (16x86x664) M24 (6) WALL BOARD - W4L12764 5/8"x3 3/8"x29 7/8" (16x86x758) H100088 SCREW PFH (38) 8x1 1/8 M26 (x2) 088 (x38) SCREW - 1 1/8" M6 (x1) M24 (x6) 89
STEP 36 FORT ASSEMBLY M8 (5) M33 (2) FORT WALL BOARD - W4L12750 5/8"x3 3/8"x50 1/2" (16x86x1284) M17 (2) FRONT WINDOW WALL BOARD - W4L12758 5/8"x3 3/8"x35" (16x86x889) H100088 SCREW PFH (35) 8x1 1/8 FRONT WINDOW WALL BOARD - W4L12769 5/8"x3 3/8"x6 3/8" (16x86x162) M8 (x2) M33 (x2) 088 (x35) SCREW - 1 1/8" M8 (x3) 90 M17 (x2)
STEP 37 FORT ASSEMBLY M24 (13) WALL BOARD - W4L12764 H100088 SCREW PFH (52) 8x1 1/8 5/8"x3 3/8"x29 7/8" (16x86x758) 088 (x52) SCREW - 1 1/8" M24 (x13) 91
STEP 38 FORT ASSEMBLY M24 (4) WALL BOARD - W4L12764 H100088 SCREW PFH (16) 8x1 1/8 5/8"x3 3/8"x29 7/8" (16x86x758) 2 5/8 in EQUAL SPACING 088 (x16) SCREW - 1 1/8" M24 (x4) 92
STEP 39 FORT ASSEMBLY H100391 SCREW PFH BLK (20) 8x2 H100128 SCREW PWH (24) 8x5/8 (2) BAY WINDOW ASSEMBLY 128 (x24) SCREW - 5/8 (1) 391 (x20) BAY WINDOW ASSEMBLY SCREW - 2" (1) 93 BAY WINDOW ASSEMBLY
STEP 40 FORT ASSEMBLY A100014 (1) H100070 SCREW PWH (4) 8x3/4 PLASTIC WINDOW WHITE 014 (x1) 070 (x4) PLASTIC WINDOW WHITE SCREW - 8x3/4" 94
STEP 41 FORT ASSEMBLY A100324 (2) H100468 BOLT WH BLK (4) 5/16x1 LADDER RUNG 578 GREEN H100379 T-NUT BLK (4) 5/16 379 (x4) T-NUT - 5/16" 324 (x2) LADDER RUNG 578 GREEN 468 (x4) BOLT WH - 1" 95
STEP 42 FORT ASSEMBLY H100378 BOLT WH BLK (4) 5/16x1 3/4 H12 (4) H100379 T-NUT BLK (4) 5/16 ROOF RAFTER - W4L12717 1"x3 3/8"x50 3/8" (24x86x1278) H100483 SCREW PFH BLK (2) 8x2 1/4 H100198 WASHER LOCK (4) EXT BLK 8x19 H4 1 in USING A 3/16" DRILL BIT, MARK AND DRILL A PILOT HOLE INTO 'H12' RAFTER TO PREVENT SPLITTING. ONLY DRILL THROUGH ONE RAFTER NOT BOTH.
STEP 43 FORT ASSEMBLY M5 (2) GABLE BOARD - W4L12747 5/8"x3 3/8"x59 1/2" (16x86x1510) H100088 SCREW PFH (8) 8x1 1/8 M7 (2) GABLE BOARD - W4L12749 5/8"x3 3/8"x52 5/8" (16x86x1338) 088 (x8) SCREW - 1 1/8" M7 (x1) M7 (x1) M5 (x1) M5 (x1) 97
STEP 44 FORT ASSEMBLY M12 (1) M14 (1) M18 GABLE BOARD - W4L12754 5/8"x3 3/8"x45 7/8" (16x86x1166) (1) GABLE BOARD - W4L12759 5/8"x3 3/8"x32 3/8" (16x86x822) H100088 SCREW PFH (6) 8x1 1/8 GABLE BOARD - W4L12756 5/8"x3 3/8"x39 1/8" (16x86x994) M18 (x1) M14 (x1) M12 (x1) 088 (x6) SCREW - 1 1/8" 98
STEP 45 FORT ASSEMBLY M12 (1) M14 (1) GABLE BOARD - W4L12754 5/8"x3 3/8"x45 7/8" (16x86x1166) M18 (1) GABLE BOARD - W4L12759 5/8"x3 3/8"x32 3/8" (16x86x822) GABLE BOARD - W4L12756 5/8"x3 3/8"x39 1/8" (16x86x994) 088 (x6) M18 (x1) SCREW - 1 1/8" M14 (x1) M12 (x1) 99 H100088 SCREW PFH (6) 8x1 1/8
STEP 46 FORT ASSEMBLY N5 K6 (2) FRONT PORCH GABLE TRIM - W4L12780 (2) 5/8"x2 3/8"x15" (16x60x381) N8 FRONT PORCH GABLE TRIM - W4L12782 H100380 SCREW PFH BLK (18) 8x1 1/8 TRIANGLE SUNBURST - W4L12741 5/8"x5 1/4"x10 3/8" (16x134x265) (4) 5/8"x2 3/8"x9 1/2" (16x60x241) H100088 SCREW PFH (4) 8x1 1/8 1 1/8 in REPEAT ON BOTH ENDS 11 in N5 (x1) N8 (x1) 380 (x9) N8 (x1) SCREW - 1 1/8" K6 (x1) N5 (x1) N8 (x2) K6 (x1) 088 (x2) SCREW - 1 1/8" 100
STEP 47 FORT ASSEMBLY M11 (1) SOFFIT CAP - W4L12753 5/8"x3 3/8"x50 1/4" (16x86x1277) H100200 SCREW PFH BLK (6) 8x1 1/2 N2 (1) SOFFIT CAP - W4L12777 5/8"x2 3/8"x50 1/4" (16x60x1277) 200 (x6) SCREW - 1 1/2" N2 (x1) M11 (x1) 101
STEP 48 FORT ASSEMBLY RP3 (1) PEAK ROOF PANEL - W2A02652 1 5/8"x20 5/8"x59" (42x524x1499) RP6 (2) ROOF PANEL - W2A02655 1 5/8"x15 5/8"x59" (42x396x1499) NOTE: START WITH TOP PANEL FIRST. FLUSH EDGES.
STEP 49 FORT ASSEMBLY N3 (1) ROOF SUPPORT - W4L12778 H100380 SCREW PFH BLK (9) 8x1 1/8 5/8"x2 3/8"x47" (16x60x1193) TOP 25 7/8 2 1/2 1 in 380 (x9) N3 (x1) SCREW - 1 1/8" 103
STEP 50 FORT ASSEMBLY REPEAT STEPS 48 & 49 TO ATTACH LEFT SIDE ROOF PANELS.
STEP 51 FORT ASSEMBLY H100195 BOLT WH BLK (1) 5/16x2-3/4 H100194 BOLT WH BLK (2) 5/16x2 1/2 H100379 T-NUT BLK (4) 5/16 (1) PORCH ROOF ASSEMBLY (1) H100378 BOLT WH BLK (1) 5/16x1 3/4 H100198 WASHER LOCK (4) EXT BLK 8x19 PORCH ROOF ASSEMBLY 379 (x2) T-NUT - 5/16" 198 (x2) WASHER - 8x19 194 (x2) BOLT - 2 1/2" 379 (x2) T-NUT - 5/16" 378 (x1) BOLT - 1 3/4" 195 (x1) BOLT - 2-3/4 198 (x2) WASHER - 8x19 105
STEP 52 FORT ASSEMBLY H100657 BOLT HEX BLK (4) 5/16x1 3/4 H100478 WASHER FLAT (4) BLK 8x27 H100477 WASHER SPLIT (4) H100379 T-NUT BLK BLK (4) 5/16 5/16 (1) SWING BEAM ASSEMBLY 478 (x4) WASHER - 8x27 379 (x4) T-NUT - 5/16" 477 (x4) WASHER - 5/16 657 (x4) BOLT - 5/16x1 3/4 (1) SWING BEAM ASSEMBLY H2 H14 USING H2 & H14 AS A GUIDE, DRILL (4) 5/16" HOLES THROUGH WALL PICKETS 106
STEP 53 FORT ASSEMBLY H100481 BOLT HEX BLK (4) 5/16x1 1/4 H100197 LAG SCREW WH (2) BLK 5/16x2 1/2 (1) CROWS NEST DECK ASSEMBLY H100478 WASHER FLAT (4) BLK 8x27 H100192 NUT BARREL WH (4) BLK 5/16x7/8 H100086 SCREW PFH (2) 8x1 1/2 H100198 WASHER LOCK (2) EXT BLK 8x19 H100477 WASHER SPLIT H100199 WASHER LOCK (4) BLK (4) EXT BLK 5/16 12x19 478 (x4) WASHER - 8x27 477 (x4) 086 (x2) WASHER - 5/16 SCREW - 1 1/2" 481 (x4) 199 (x4) BOLT - 1 1/4" WASHER - 12x19 192 (x4) NUT BARREL - 7/8" CROW'S NEST DE
STEP 54 FORT ASSEMBLY A100396 (2) L BRACKET 51x32x82x3.175 H100659 LAG SCREW BLK (8) 5/16x1 1/2 H100477 WASHER SPLIT (8) BLK 5/16 H100478 WASHER FLAT (8) BLK 8x27 USING BRACKET AS A GUIDE. DRILL 3/16" DIA PILOT HOLES 1" IN DEPTH. (2 PLCS EACH SIDE). 478 (x4) WASHER - 8x27 396 (x2) 477 (x4) L BRACKET 51x32x82x3.
STEP 55 FORT ASSEMBLY F3 CROWS NEST WALL SUPPORT - W4L12697 (2) 1 3/8"x2 3/8"x37 1/2" (36x60x952) F2 CROWS NEST WALL SUPPORT - W4L12696 (2) 1 3/8"x2 3/8"x37 1/2" (36x60x952) H100195 BOLT WH BLK (8) 5/16x2-3/4 H100379 T-NUT BLK (4) 5/16 F2 (x2) NOTE HOLE ORIENTATIONS F3 (x1) 379 (x4) T-NUT - 5/16" F3 (x1) 198 (x8) WASHER - 8x19 195 (x8) BOLT - 2-3/4 109 H100198 WASHER LOCK (8) EXT BLK 8x19
STEP 56 FORT ASSEMBLY H31 CROWS NEST WALL RAIL - W4L12734 H30 CROWS NEST WALL RAIL - W4L12733 (2) (1) H100197 LAG SCREW WH BLK (4) 5/16x2 1/2 1"x3 3/8"x34 1/2" (24x86x876) H100379 T-NUT BLK (4) 5/16 1"x3 3/8"x29 7/8" (24x86x758) H100205 BOLT WH BLK (4) 5/16x2-1/4 H100198 WASHER LOCK (8) EXT BLK 8x19 H31 (x1) 379 (x4) T-NUT - 5/16" 205 (x4) BOLT - 2 1/4" 198 (x8) H31 (x1) WASHER - 8x19 197 (x4) LAG SCREW - 2 1/2" H30 (x1) 110
STEP 57 FORT ASSEMBLY H100468 BOLT WH BLK (2) 5/16x1 A100340 L BRACKET (2) 2.5x38x50x55 H100396 BOLT WH BLK (2) 5/16x1/2 H100379 T-NUT BLK (4) 5/16 340 (x2) L BRACKET 2.5x38x50x55 468 (x2) BOLT WH - 1" 396 (x2) 379 (x4) BOLT - 1/2" T-NUT - 5/16" USING BRACKETS AS A GUIDE, DRILL 3/8" HOLES THROUGH WALL BOARD.
STEP 58 FORT ASSEMBLY M4 (2) CROWS NEST WALL RAIL - W4L12746 5/8"x3 3/8"x29 7/8" (16x86x758) H100205 BOLT WH BLK (4) 5/16x2-1/4 H29 (2) CROWS NEST WALL RAIL - W4L12732 1"x3 3/8"x26 1/4" (24x86x666) H100197 LAG SCREW WH BLK (4) 5/16x2 1/2 H30 (1) H100458 LAG SCREW WH BLK (8) 5/16x2 CROWS NEST WALL RAIL - W4L12733 1"x3 3/8"x29 7/8" (24x86x758) H100198 WASHER LOCK (16) EXT BLK 8x19 H100379 T-NUT BLK (4) 5/16 458 (x8) LAG SCREW - 2" 198 (x8) M4 (x2) WASHER - 8x19 379 (x4) H29 (x1) T-NUT - 5/16"
STEP 59 FORT ASSEMBLY 1 1/8 1 3/4 H100457 BOLT WH BLK (2) 5/16x2 M32 (2) CROWS NEST WALL RAIL - W4L12768 5/8"x3 3/8"x10" (16x86x254) A100340 L BRACKET (2) 2.5x38x50x55 H100396 BOLT WH BLK (2) 5/16x1/2 USING BRACKETS AS A GUIDE, DRILL 3/8" HOLES THROUGH WALL H100379 T-NUT BLK (6) 5/16 H100198 WASHER LOCK (2) EXT BLK 8x19 M32 (x1) 379 (x3) T-NUT - 5/16" 198 (x1) WASHER - 8x19 396 (x1) 457 (x1) BOLT - 1/2" BOLT - 2" 340 (x1) L BRACKET 2.
STEP 60 FORT ASSEMBLY N4 (2) CROWS NEST WALL BOARD - W4L12779 H100088 SCREW PFH (4) 8x1 1/8 5/8"x2 3/8"x19" (16x60x483) 088 (x4) 3 in SCREW - 1 1/8" N4 (x2) 114
STEP 61 FORT ASSEMBLY O1 (6) CROWS NEST WALL BOARD - W4L12783 H100088 SCREW PFH (12) 8x1 1/8 5/8"x1 3/8"x32 1/2" (16x34x825) 2 3/4 in EQUAL SPACING 088 (x12) SCREW - 1 1/8" O1 (x6) 115
STEP 62 FORT ASSEMBLY O1 (10) CROWS NEST WALL BOARD - W4L12783 H100088 SCREW PFH (20) 8x1 1/8 5/8"x1 3/8"x32 1/2" (16x34x825) 2 1/2 in EQUAL SPACING 088 (x20) SCREW - 1 1/8" O1 (x10) 116
STEP 63 FORT ASSEMBLY H100082 SCREW TAPPING (1) 14x2 1/2 F1 (1) TELESCOPE MOUNTING BLOCK - W4L12695 1 3/8"x2 3/8"x3" (36x60x76) H100091 SCREW PFH (2) 8X2 1/4 (1) TELESCOPE (1) TELESCOPE 082 (x1) SCREW - 14x2 1/2" 225 (x1) CUP WASHER F1 (x1) 091 (x2) SCREW - 2 1/4" 117 H100225 FLANGE CUP (1) WASHER 9x34
STEP 64 FORT ASSEMBLY H100471 LAG SCREW WH BLK (4) 5/16x1 1/2 A100118 (4) H100468 BOLT WH BLK (4) 5/16x1 HAND GRIP METAL GREEN 381 c/c H100379 T-NUT BLK (4) 5/16 118 (x4) HAND GRIP METAL GREEN 381 c/c 471 (x4) 379 (x4) LAG SCREW - 1 1/2" T-NUT - 5/16" 468 (x4) BOLT WH - 1" 118
STEP 65 FORT ASSEMBLY H100407 BOLT WH BLK (2) 5/16x1 1/2 (1) ROCK WALL ASSEMBLY H100198 WASHER LOCK (2) EXT BLK 8x19 198 (x2) WASHER - 8x19 407 (x2) BOLT - 1 1/2" (1) 119 ROCK WALL ASSEMBLY
STEP 66 FORT ASSEMBLY H100797 SCREW PWH BLK (18) 8x1 (1) TUBE SLIDE ASSEMBLY FOR ASSEMBLY OF THE TUBE SLIDE, PLEASE REFER TO THE TUBE SLIDE ASSEMBLY MANUAL FOUND IN THE TUBE SLIDE BOX. 797 (x18) SCREW - 1" TUBE SIDE ASSEMBLY (x1) TIP: PLACE THE SLIDE ALL THE WAY INSIDE THE OPENING AS SHOWN.
STEP 67 FORT ASSEMBLY H100115 BOLT WH (3) 5/16x1/2 (1) SLIDE ASSEMBLY 6 1/2 in H100074 T-NUT (3) 5/16 6 1/2 in 2 5/8 in CENTER SLIDE IN OPENING. USING DIMENSIONS BELOW AS A TEMPLATE, DRILL (3) 3/8" HOLES THROUGH SLIDE & DECK FOR HARDWARE.
STEP 68 FORT ASSEMBLY H100408 SCREW PWH BLK (2) 8x1/2 A100314 (1) "A" REVISION TAG 314 (x1) 408 (x2) "A" REVISION TAG SCREW - 1/2" 122
STEP 69 FORT ASSEMBLY A100027 (2) A100069 QUICK LINK (4) SWING SEAT GREEN A4M01126 A100047 (4) (x1) 26" WEB SWING CHAIN GREEN 57" TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK 047 (x4) CHAIN GREEN 57" 069 (x4) QUICK LINK 027 (x2) 126(x1) SWING SEAT GREEN 26" WEB SWING 123
SETUP WEB SWING WEB SWING SETUP INSTRUCTIONS: FOLLOW INSTRUCTIONS BELOW BEFORE USING THE WEB SWING. H100832 BOLT PTH (4) 1/4x3/4 H100831 NUT BARREL PTH BLK (4) 1/4x3/4 IMPORTANT: SLIDE ROPE LOOPS OVER TUBE ENDS FIRST! SLIDE NARROW END OF TUBES INTO LARGER OPENING AFTER SLIDING ROPE LOOPS ONTO TUBES. 832 (x4) BOLT - 3/4" NOTE: ROPE WEBBING NOT SHOWN IN ILLUSTRATION FOR CLARITY. Note: It is important that the web swing hang level.
STEP 70 FORT ASSEMBLY A100178 (4) METAL GROUND STAKE BROWN A4M00527 GROUND STAKE REBAR (2) H100459 BOLT WH BLK (1) 5/16x1 1/4 H100197 LAG SCREW WH BLK (4) 5/16x2 1/2 H100199 WASHER LOCK (2) EXT BLK 12x19 H100192 NUT BARREL WH (1) BLK 5/16x7/8 H100396 BOLT WH BLK (1) 5/16x1/2 H100469 NUT BARREL WH (1) BLK 5/16x5/8 DETAIL "A" TWIST STAKES INTO GROUND AGAINST GROUND BOARDS AND CORNER POSTS IN LOCATIONS SHOWN. USING STAKE AS A TEMPLATE, DRILL A 3/16" HOLE FOR LAGS.