2x12 SAHARA PERGOLA Model # 1804517 Owner’s Manual & Assembly Instructions MED TER IA 9 TE IN average 2 person assembly time HO U RS Before you begin FOR QUICK & EASY ASSEMBLY FIND 3D INSTRUCTIONS FOR THIS PRODUCT IN DOWNLOAD THE FREE APP assembly time may vary based on skill level For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddisovery.
INSTALLATION SERVICES AVAILABLE!* Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver & install themselves.
Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com or e-mail customerservice@backyarddiscovery.
Owner’s Manual Limited Warranty Please read entire booklet completely before beginning the assembly process Please retain these instructions and your receipt for future reference. Keep them in a safe place where you can refer to them as needed. In order to provide you with the most efficient service, it is required that you provide us with the part numbers when ordering parts. For Your Records: Please take time and fill out the information below. This information will be needed for warranty issues.
Owner’s Manual Safety Warnings and Maintenance Instructions WARNING IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason • Requires two or more people to assemble safely period. • Check for underground utilities before digging or • Check all coverings for bolts and sharp edges twice driving stakes into the ground.
Owner’s Manual Instructions for Proper Maintenance Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it. About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood.
Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt. To eliminate this, remove the bolt and add washers to eliminate the problem. 1/8” Proper Hardware Assembly Bolt and T-Nut Assembly Tap T-nut into the provided hole. Insert your bolt through the lock washer and insert into the provided hole opposite from the T-Nut. Turn clockwise to thread into T-nut.
Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep an eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood E1 E2 F1 F2 G1 G2 When removing the wood from the boxes we recommend arranging them by part number before you begin assembly. This will allow for faster assembly and easily identify any parts that may be missing or damaged.
Owner’s Manual Tools Required for Installation These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.
Basic Setup Dimensions Place the unit on level ground. Check carefully for overhead lines and ensure there is at least 6 ft [2 m] clearance to any overhead electrical wires. 12' [3658 mm] 12'-5 15/16" [3809 mm] 12' [3658 mm] 6' [1829 mm] 12'-5 15/16" [3808 mm] 6' [1829 mm] 8'-4 1/16" [2541 mm] 7'-5 13/16" [2282 mm] 8'-10" [2692 mm] 7'- 1/2" [2146 mm] 10' [3048 mm] Important Assembly Notes 1) While assembling unit, take time before and after each step to make sure unit is level.
Important Note: In the event the INK STAMP identifier is not easy to read or is missing from a wood component, match the unique geometric shape and dimensions of the wood component found in a specific assembly step to the PARTS IDENTIFICATION section when required. This will aid in identifying the part for assembly and (or) customer service issues.
Parts Identification Hardware (18) - BOLT HEX 1/2x11 BLK - H100751 ( HALF SCALE ) (34) - BOLT HEX 1/2x4 BLK - H100752 (18) - LAG SCREW WH 5/16x5-1/2 BLK - H100204 (18) - LAG SCREW WH 5/16x3 BLK - H100206 (132) - WASHER FLAT 1/2 BLK - H100755 (204) - SCREW PFH 8x2-1/2 BLK - H100201 (18) - CONCRETE ANCHOR 1/4" x 2" - H100120 (52) - WASHER SPLIT 1/2 BLK - H100754 (22) - SCREW PFH 8x1-1/2 BLK - H100200 (50) - NUT HEX 1/2 BLK - H100753 (34) - LAG SCREW HEX 1/2x2 BLK - H100758 (35) (17) - WASHER FLA
Parts Identification Accessories (NOT TO SCALE) (4) - 7x7 POST FOOT - A6P00296 (8) - STEEL POST BASE WITH FLANGE - A4M00949 (1) SQ - "A" REVISION TAG - A100314 (8) - STEEL POST BASE - A4M00950 (1) XR - BYD ID TAG (SMALL) WITHOUT AGES - A100241 (8) - GROUND STAKE 16 INCH - A4M00951 11
(2) - PT1 - POST - W2A02557 7"x7"x94 1/2" (178x178x2402) (2) - PT2 - POST - W2A02560 7"x7"x94 1/2" (178x178x2402) (4) - 7x7 POST FOOT - A6P00296 STEP 1 (16) ALL POSTS BOTTOM END WITHOUT PLUG NOTE: CENTER FOOT ON POST 7x7 POST FOOT (4 PLCS) SCREW PFH 8X1 1/2 BLK (16 PLCS) 12 SCREW PFH 8x1-1/2 BLK
(2) D2 - BEAM - W4L11716 1 3/8"x5 1/4"x144" (36x134x3658) (1) - PT1 - POST - W2A02557 8 1/16"x8 1/16"x108 1/16" (204x204x2402) (1) - PT2 - POST - W2A02560 8 1/16"x8 1/16"x108 1/16" (204x204x2402) STEP 2 (4) BOLT HEX 1/2x11 BLK (8) WASHER FLAT 1/2 BLK WASHER (4) SPLIT 1/2 BLK (4) NUT HEX 1/2 BLK ***HAND TIGHTEN ONLY AT THIS TIME*** D2 BOLT HEX 1/2x11 in (4 PLCS) D2 NUT HEX 1/2 BLK (4 PLCS) NOTE HOLE LOCATION FOR PROPER ORIENTATION BOTH POSTS PT1 WASHER SPLIT 1/2 BLK (4 PLCS) WASHER FLAT 1/2
(2) D2 - BEAM - W4L11716 1 3/8"x5 1/4"x144" (36x134x3658) (1) - PT1 - POST - W2A02557 8 1/16"x8 1/16"x108 1/16" (204x204x2402) (1) - PT2 - POST - W2A02560 8 1/16"x8 1/16"x108 1/16" (204x204x2402) STEP 3 (4) BOLT HEX 1/2x11 BLK (8) WASHER FLAT 1/2 BLK WASHER (4) SPLIT 1/2 BLK (4) NUT HEX 1/2 BLK ***HAND TIGHTEN ONLY AT THIS TIME*** BOLT HEX 1/2x11 in (4 PLCS) WASHER SPLIT 1/2 BLK (4 PLCS) NUT HEX 1/2 BLK (4 PLCS) WASHER FLAT 1/2 BLK (8 PLCS) D2 D2 NOTE HOLES LOCATION FOR PROPER ORIENTATION B
D1 - BEAM - W4L11715 (2) 1 3/8"x5 1/4"x144" (36x134x3658) (2) D4 - BEAM - W4L11721 1 3/8"x5 1/4"x144" (36x134x3658) STEP 4 BOLT HEX 1/2x11 BLK (16) WASHER FLAT 1/2 BLK WASHER (8) SPLIT 1/2 BLK NUT HEX 1/2 BLK (8) 14 12 15 13 (8) 11 9 12 10 13 11 ***TIGHTEN ALL HARDWARE FROM PREVIOUS STEPS AT THIS TIME*** 2 3 1 4 2 5 3 6 4 7 5 8 6 9 7 10 8 ! 21 20 17 18 19 13 14 15 16 7 8 9 10 11 12 3 4 5 6 2 1 1 22 WASHER FLAT 1/2 BLK (16 PLCS) 13 12 11 10 9 8 7 6 5 4
(8) - AB2 - ANGLE BRACE - W4L11731 1 3/8"x6 7/16"x35 3/4" (34x163x908) STEP 5 (16) BOLT HEX 1/2x4 BLK WASHER FLAT 1/2 BLK (16) NUT HEX 1/2 BLK LAG SCREW (8) WH 5/16x3 BLK WASHER (8) LOCK EXT 8x19 BLK 11 9 12 10 13 11 14 12 15 13 (32) WASHER (16) SPLIT 1/2 BLK 8 6 9 7 10 8 ! 2 3 1 4 2 5 3 6 4 7 5 BOLT HEX 1/2x4 BLK (16 PLCS) 13 14 15 16 17 18 19 20 21 4 5 6 7 8 9 10 11 12 2 3 1 1 22 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 16 18 LAG SCREW W
(8) - AB1 - ANGLE BRACE - W4L11732 1 3/8"x6 7/16"x40 13/16" (34x163x1036) STEP 6 BOLT HEX 1/2x4 BLK (16) WASHER FLAT 1/2 BLK (16) NUT HEX 1/2 BLK LAG SCREW (8) WH 5/16x3 BLK WASHER (8) LOCK EXT 8x19 BLK 11 9 12 10 13 11 14 12 15 13 (32) WASHER (16) SPLIT 1/2 BLK BOLT HEX 1/2x4 BLK (16 PLCS) 2 3 1 4 2 5 3 6 4 7 5 8 6 9 7 10 8 ! WASHER FLAT 1/2 BLK (32 PLCS) 20 21 19 17 18 11 12 13 14 15 16 7 8 9 10 3 4 5 6 2 1 1 22 23 WASHER SPLIT 1/2 BLK (16 PLCS) FLUSH NUT
D3 - BEAM - W4L11717 (8) 1 3/8"x5 1/4"x144" (36x134x3658) STEP 7 LAG SCREW (16) WH 5/16x5-1/2 BLK NOTE: ALIGN HOLES IN D3 WITH PILOT HOLES IN D1 FOR PROPER ORIENTATION.
(25) (2) P1 - PURLIN - W4L11718 1 3/8"x1 3/8"x132" (36x36x3354) H1 - PERLIN SPACER BLOCK - W4L11735 15/16"x3 3/8"x4 3/16" (24x86x107) STEP 8 TOP RIGHT VIEW (200) 4 3/16" [107 mm] TYP 24 PLCS H1 P1 4 5/8" [117 mm] 5'-11 5/16" [1811 mm] NOTE: START WITH THE MIDDLE PERLIN & THEN WORK OUTWARD, USING SUPPLIED PERLIN SPACER BLOCKS (H1).
(8) - STEEL POST BASE WITH FLANGE - A4M00949 (8) - STEEL POST BASE - A4M00950 STEP 9 LAG SCREW (32) HEX 1/2x2 BLK (32) WASHER FLAT 1/2 BLK LAG SCREW HEX 1/2x2 BLK (32 PLCS) STEEL POST BASE (8 PLCS) STEEL POST BASE WITH FLANGE (8 PLCS) WASHER FLAT 1/2 BLK (32 PLCS) 20
(8) - GROUND STAKE 16 INCH - A4M00951 STEP 10 CONCRETE (16) ANCHOR 1/4" x 2" WASHER (16) FLAT 8x19 BLACK NOTE: IF INSTALLING ON A DECK, YOU MUST ENSURE THERE IS AMPLE STRUCTUAL SUPPORT UNDER DECK. THEN USING POST BASE AS A TEMPLATE, DRILL 3/16" HOLES FOR HARDWARE IN LOCATIONS SHOWN BELOW. NOTE: GROUND STAKES ARE USED IF LOCATING PERGOLA ON GRASS. GROUND STAKE 16 INCH (8 PLCS) CONCRETE ANCHOR 1/4" x 2" (16 PLCS) WASHER FLAT 8x19 BLACK (16 PLCS) NOTE: IF MOUNTING ON CONCRETE.
(1) SQ - "A" REVISION TAG - A100314 (1) XR - BYD ID TAG (SMALL) WITHOUT AGES - A100241 STEP 11 (4) SCREW PFH 8x1-1/2 BLK FRONT VIEW SCREW PFH 8X1 1/2 BLK (2 PLCS) BYD ID TAG (SMALL) WITHOUT AGES (1 PLCS) BACK VIEW NOTE: CONSUMER PREFERENCE ON INSTALL. CONSULT CONSUMER FOR LOCATION.
