Model 3600-R410A Part No. 2000-3600 Instruction 2079-0140 Operation & Maintenance Rev. G – September 2007 WARNING: INHALATION OF HIGH CONCENTRATIONS OF REFRIGERANT VAPORS IS HARMFUL AND MAY CAUSE HEART IRREGULARITIES, UNCONSCIOUSNESS, OR DEATH. DELIBERATE INHALATION OF REFRIGERANTS IS EXTREMELY DANGEROUS AND DEATH CAN OCCUR WITHOUT WARNING. VAPORS REDUCE OXYGEN AVAILABLE FOR BREATHING AND ARE HEAVIER THAN AIR. DECOMPOSITION PRODUCTS ARE HAZARDOUS. LIQUID CONTACT MAY CAUSE FROSTBITE.
FLUOROMIZER SPECIFICATIONS Model 3600-R410A Portable Commercial Oilless Recovery System Refrigerants Power Source Wattage/Amperes Compressor High Pressure Shutoff Dimensions R12, R-22, R-134a, R-500, R-502, R-410AHP/MP Blends 120V AC 60 Hz 800 W / 8.0 A max ½ HP High Performance Oilless 550 psi Height 12.0" Width 13" Depth 7.5" Weight 35 Lbs. Refrigerant Recovery Rates Certified per ARI 740-95 & 740-98 Refrigerant R-22 R-134A R-410A Liquid Rate Liquid Push-Pull Rate Vapor Rate 4.96 lb/min 2.
INTRODUCTION Congratulations on your purchase of the Fluoromizer Model 3600-R410A high performance oilless recovery system. Bacharach Test Systems has worked hard to make the Model 3600-R410A the highest performing, most portable and easiest to use recovery system on the market. We are committed to your complete satisfaction! Please note that Bacharach Test Systems requires that a filter be used on the inlet hose coming from the system being serviced in order to protect the compressor from particulate.
GENERAL SAFETY INSTRUCTIONS 1. KNOW YOUR EQUIPMENT Read and understand the operation manual and labels affixed to the unit. Learn its application and limitations as well as the specific potential hazards of your equipment. 2. GROUND ALL EQUIPMENT This unit is equipped with an approved three pronged grounded power cord and plug. The green wire is the ground wire and should never be connected to a live terminal. 3.
OPERATIONAL SAFETY WARNING: Inhalation of high concentrations of refrigerant vapors is harmful and may cause heart irregularities, unconsciousness, or death. Deliberate inhalation of refrigerants is extremely dangerous and death may occur without warning. Vapor reduces oxygen available for breathing and is heavier than air. Decomposition products are hazardous. Liquid contact can cause frostbite. All refrigerant containers, equipment and hoses are under high pressure.
LOCATION AND DESCRIPTION OF UNIT FEATURES 1 2 3 9 4 5 8 6 7 1. Purge Ball Valve This valve determines what function the Model 3600-R410A performs. This valve is UP during recovery operations and DOWN for purging and liquid push-pull operations. 2. Inlet Port Ball Valve Opens or closes the inlet port. It is pointing UP (open) for all recovery operations and points DOWN for purging operations. 3 LED Status Display See the description on the following page.
LOCATION AND DESCRIPTION OF UNIT FEATURES LED DISPLAY LED STATUS Normal Operation GREEN LED High Pressure Condition RED LED Tank Full RED LED EXPLANATION Indicates that the power switch is ON and the compressor is running. Indicates that there is a high pressure condition that must be corrected. The internal high pressure switch activates at 550 psi. Indicates that the recovery cylinder is full (if the Automatic 80% Tank Full Shutoff Option is installed).
VAPOR RECOVERY PROCEDURES STEPS: 1. Turn off all electrical or mechanical power to the refrigerant device to be evacuated. 2. Make proper hose connections: Connect refrigerant hoses to recovery cylinder, Fluoromizer, and A/C system as shown in Figure 1. NOTE: You must use an external filter drier in the suction line in order to meet the conditions of the unit warranty. Caution: If the 80% shutoff cord is not used, a scale must be used to monitor the refrigerant level in the recovery cylinder.
VAPOR RECOVERY HOSE CONNECTIONS FIGURE 1 OPTIONAL 80% TANK SHUTOFF CORD HVAC UNIT/APPLIANCE FLUOROMIZE R RECOVERY PURGE SYSTEM SWITCH OUTLET VALVE INLET PO RTI OUTLET FLUOROM IZER BY FLUORO TECH , INC. PITMAN, NJ 08071 PO RT CONDENSED LIQUID FILTER DRIER REFRIGERANT RECOVERED FROM THE HIGH AND LOW SIDE VAPOR PORT CLOSED LIQUID PORT OPEN D.O.T RECOVERY TANK LBS. Use only approved DOT recovery cylinders. Follow precautions and warnings listed on the cylinder.
LIQUID PUSH-PULL RECOVERY GENERAL INFORMATION. Attention: Before attempting the following liquid push-pull recovery operations, please review this page. It may not be possible to recover liquid refrigerant from some types of refrigeration equipment. A scale or liquid sight glass can be used to determine when all the liquid is recovered. The Fluoromizer will not pull a vacuum using the push-pull liquid recovery operation. To finish the recovery operation, you must proceed to vapor recovery operations.
LIQUID RECOVERY PROCEDURES STEPS: Liquid push-pull operations are performed by using hot compressor gas to push liquid refrigerant out of a system. The purge valve accomplishes this by re-directing the hot compressor gas around the condenser. See the diagram on top of the unit for hose connections. 1. Turn off all electrical or mechanical power to the refrigerant device to be evacuated. 2. Make proper hose connections.
LIQUID PUSH-PULL HOSE CONNECTIONS FIGURE 3 Use only approved DOT recovery cylinders. Follow precautions and warnings listed on the cylinder. If servicing a system with a compressor burn-out, use a high acid type filter drier and do not reuse.
PUMP DOWN OPERATIONS The Model 3600-R410A is equipped with a pump-down purge valve that allows the technician to pump down or evacuate the 3600-R410A before proceeding to the next recovery operation. This procedure not only eliminates cross contamination, but also conserves refrigerant. Follow the steps below to ensure your pump down operation is performed correctly. STEPS: 1.
DOT RECOVERY CYLINDER SAFETY An optional 80% recovery cylinder shutoff cord is available with the Model 3600-R410A. If equipped, this cord connects to the recovery cylinder float switch and will automatically shut the Model 3600-R410A off when the recovery cylinder becomes 80% full. When the Model 3600-R410A is equipped with the 80% shutoff cord, Bacharach Test Systems recommends that you use this cord for added safety.
TROUBLESHOOTING GUIDE PROBLEM FLUOROMIZER COMPRESSOR WILL NOT START LED STATUS • Green LED FLUOROMIZER STARTS BUT STOPS AFTER A FEW MINUTES OF OPERATION SOLUTION VACUUM PRESSURE SWITCH HAS BEEN ACTIVATED TURN FLUOROMIZER OFF. APPLY 1-2 PSIG PRESSURE TO INLET PORT TO RESET VACUUM SWITCH CHECK FOR RESTRICTIONS IN THE DISCHARGE LINE.
ELECTRICAL SCHEMATIC 16
REPLACEMENT PARTS Part # 020010 Component Description QTY Part # Component Description QTY 1.00 350380 SUCTION HOSE, 1/4" FLR X 1/4" FLR. (BLUE) 120010 COMPRESSOR RE-BUIILD KIT, INCLUDES: SUCTION & DISCHARGE VALVES, SPRINGS, ONE VALVE PLATE, & O-RINGS POWER CORD SJTO, 18/3, 6FT 1.00 1.00 350390 DISCHARGE HOSE, 1/4" FLR X 1/4" FLR (RED) 1.00 120080 GUARD, FAN 5.9" 1.00 410120 BRACKET, CARRY STRAP 2.00 130010 FAN MOTOR, 6" 115VAC 1.00 410210 BRACKET, MOUNTING GAUGE, 2 1/2" 2.
