Specifications

Instruction 67-9319 Bacharach, Inc. i
CONTENTS
Warranty
Contents ............................................................................................................................................ i
Important Notes .................................................................................................................................... ii
l.0 Introduction ................................................................................................................................. 1-1
1.1 Tools and Equipment Required for Complete Audit .................................................................. 1-2
1.2 Installing Batteries ..................................................................................................................... 1-3
1.3 Preparation for Audit .................................................................................................................. 1-3
1.4 Pre-Audit Checklist ..................................................................................................................... 1-5
2.0 Cummins Injectors ...................................................................................................................... 2-1
2.1 Calibrator RPM Test ................................................................................................................... 2-1
2.2 Calibration Fluid Viscosity Check .............................................................................................. 2-4
2.3 Calibration Fluid Temperature Test .......................................................................................... 2-5
2.4 Gear Pump Pressure Check ........................................................................................................ 2-7
2.5 Discharge Head Check ................................................................................................................ 2-9
2.6 Flowmeter Check ........................................................................................................................ 2-14
2.7 Body to Seat Clamp Force Test .................................................................................................. 2-16
2.8 Plunger to Body Clamp Force Test ............................................................................................. 2-18
2.9 Injector Supply Pressure ............................................................................................................ 2-20
2.10 Stroke Count Check .................................................................................................................... 2-22
3.0 Detroit Diesel Engine (DD) Injectors ......................................................................................... 3-1
3.1 Calibrator RPM Test ................................................................................................................... 3-1
3.2 Calibration Fluid Viscosity Check .............................................................................................. 3-4
3.3 Calibration Fluid Temperature Test .......................................................................................... 3-4
3.4 Flowmeter Check ........................................................................................................................ 3-4
3.5 Plunger to Body Clamp Force Test ............................................................................................. 3-4
3.6 DD Master Injector Flow Test .................................................................................................... 3-5
3.7 Stroke Count Check .................................................................................................................... 3-6
4.0 Post Audit Checklist ................................................................................................................... 4-1
5.0 Spare Parts .................................................................................................................................. 5-1
5.1 Major Assemblies ........................................................................................................................ 5-1
5.2 Individual Replacement Parts .................................................................................................... 5-2