Specifications

Instructions 67-9319 Bacharach, Inc. Page 3-9
INJECTOR CALIBRATOR CD3 OPERATION
Figure 3-19. Body to Seat Clamp
Figure 3-20. Timing Light & Clamp Monitors
Figure 3-21. Plunger to Body Clamp
3.1.6.2 Clamping Body to Seat
7. Lift the pulley cover to expose the camshaft
pulleys and flywheel.
8. Rotate flywheel by hand until the white painted
area on the flywheel shows through the window
(barring tool inserted in a hole in the flywheel
can help in turning the flywheel).
NOTE: If the painted area does not appear
in the window, body to seat clamping can
not be accomplished.
9. Close the pulley cover. Cover must be closed for
the main drive motor to operate.
10. To clamp the injector, press and hold down the
HOLD TO OPERATE button.
11. Press the BODY TO SEAT CLAMP button.
The air cylinders will retract and clamp the
injector.
12. Release the BODY TO SEAT CLAMP button
when the BODY TO SEAT monitor turns green.
3.1.6.3 Clamping Plunger to Body
CAUTION
Clamping force influences fuel delivery.
Follow these instructions carefully.
13. Continue to hold the HOLD TO OPERATE
button with left hand.
14. While holding down the HOLD TO OPERATE
button, move the CLAMP/UNCLAMP lever to
the CLAMP position with right hand.
The maximum clamping force shown on the
CLAMP MONITOR/TIMING PLUNGER TO BODY
gauge will be in the green segment and the timing
light will be lit.
15. Wait until the PLUNGER TO BODY timing
light goes out (after about 3 seconds).
11
BODY TO SEAT CLAMP
10
HOLD TO OPERATE
14
Plunger to Body
Clamp Monitor
15
Plunger to Body Timing Light
12
Body to Seat
Clamp Monitor
14
CLAMP
13
HOLD TO OPERATE