INSTALLATION & OPERATION GUIDE 818 SPORT MODELS
Technical Manual 818 Sport Models Contents 1. Range Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4 2. Installation and Operation Guides . . . . . . . . . . . . . . . . . . . . . . Page 10 3. Sanitisation and Cleaning Guides . . . . . . . . . . . . . . . . . . . . . . Page 22 4. Troubleshooting Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 25 5. Exploded Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Manual 818 Sport Section1
818 Sport Models Range Overview A range of compact countertop water dispensers, available in two different operational types: • 818 • 818 CS Cold and Ambient Cold and Sparkling (Low Pressure Tank System) (Direct Chill System) Both types are available as: • Countertop • With optional base cabinet (Close fitting to create Floor Standing style appearance) 4
818 Sport Models All Types All B&O 818 Sport models are self contained machines with robust steel framed cabinets and attractively injection moulded plastic front, side and top panels. There is sufficient space internally for most filters to be fitted behind the right side panel. An IEC Power Lead is supplied for connection to the IEC socket found on the rear of all models (An additional Schuko type is supplied for the European market).
818 Sport Models Controls Cold & Ambient Models On/Off switch – at upper rear of machine. Switches Cooling Operation on/off. Cold Thermostat – at rear of machine.
818 Sport Models Base Cabinet Either 818 model is designed to fit straight onto the top of the cabinet. Ensure the feet of the machine securely locate in the nesting positions. The Door Panel is hinged and fastened with Magnetic Catches. The Cabinet can be levelled using the adjustable feet. Service entry points are positioned in the back of the cabinet. Every Base Cabinet is supplied with a Level Sensor Kit, comprising: • Water Container • Sensor Unit (c/w 2 no.
18 Sport Models Specifications COOLING SYSTEM All High efficiency compression system with capillary control. Premium quality long life hermetic compressor. Compact internal condenser – fan assisted for greater efficiency. Environmentally friendly R134A refrigerant. 818 High volume 3.5 litre stainless steel pressurised cold tank for optimum water capacity on demand and hygiene. Low sanitisation and maintenance. Insulated tank for energy conservation.
Technical Manual 818 Sport Section2
818 Sport Models 818 Sport Cold and Ambient Model Operation Contents: • Major Components • Water Connection • Operation • Safety • Sanitisation Guide (See section 3) 10
818 Sport Models Major Components Top Cover Cold Water Tank Ambient Water Button Cold Water Button Control Panel Water Connection Inlet Water (1/4”) Drain Port 11
818 Sport Models Operation 1. After connecting the water the tank will begin to fill. Put the plug in the socket and the indicator lights will be lit. Try pressing the cold water button to see if water comes out. When water flows out of the dispenser, the cold power switch may be turned on and it is ready to use. Please do not turn on the power switch until water flows out of the machine, to avoid damage. Allow up to one hour for minimum temperature water. Flush through 10 litres of water.
818 Sport Models 3. Press the ambient water button for ambient water. Cold Power Indicator Chilling System Indicator Cold Water Button Ambient Water Button 4. Press the cold water button for cold water.
818 Sport Models Safety Leave a space no less than 15cm between the wall and dispenser. Keep the machine away from sunlight, heat and moisture. Be sure to use single outlet socket with correct power voltage. Plug the power cord directly into the electrical socket.
818 Sport Models 818CS Cold and Sparkling Model Operation Contents: • Major Components • Water and CO2 Connection • Cold Water Operation • CO2 Bottle Installation • Sparkling Operation • Safety • Leak Detection • Sanitisation Guide (See Section 3) 15
818 Sport Models Major Components Top Cover Sparkling Water Tank Cold Water Tank Control Panel Water and CO2 Connection CO2 Connector (1/4”) Inlet water (1/4”) Drain Port 16
818 Sport Models Cold Water Operation 1. After connecting the water the tank will begin to fill with water. Plug in the power and the indicator LEDs will be on. Try pressing the cold button until the water comes out. When water flows out of the dispenser, the power switch may be turned on and the machine is ready to use. Allow up to one hour for minimum temperature water. Cold water power Carbonated Water Power Fused IEC Socket Cold Water Indicator 2.
818 Sport Models CO2 Bottle Installation 1. Attach the regulator to the disposable CO2 bottle, ensuring the regulator is closed. 2. Connect the assembled CO2 bottle and regulator to the machine. CO2 Refill Tube 3. Do not open the regulator valve until the Carbonated switch has been turned on. Carbonated Power Switch 1. After completing the water installation, turn on the soda power switch. When the pump switches off open the CO2 regulator. Do not exceed 5 bar pressure. 2.
818 Sport Models Safety Leave a space no less than 15cm between the wall and dispenser. Keep the machine away from sunlight, heat and moisture. Be sure to use single outlet socket with correct power voltage. Plug the power cord directly into the electrical socket.
818 Sport Models Leak Detection Notice: This machine is equipped with a leakage detection device. When leaking is detected, the power will be cut off automatically. When the power has been cut off: 1. Unplug the machine, then remove the left side plate. 2. Detection probe found in the bottom front left hand corner and dry probes and machine with a dry cloth. 3. Plug in the machine to test if the leaking has stopped.
Technical Manual 818 Sport Section3
818 Sport Models Sanitisation Guide – 818 CS Water Cooler 1. Turn off incoming mains water, briefly press dispense button(s) to release internal water pressure from the machine and remove filter. 2. Add 100 ml of a proprietary sanitisation fluid to a clean and empty service filter cartridge/dosing device and connect into machine. Always ensure to use a reputable branded sanitisation fluid for effective action.
818 Sport Models Sanitisation Guide – 818 Water Cooler 1. Turn off incoming mains water, briefly press dispense button(s) to release internal water pressure from the machine and remove filter. 2. Add 100 ml of a proprietary sanitisation fluid to a clean and empty service filter cartridge/dosing device and connect into machine. Always ensure to use a reputable branded sanitisation fluid for effective action.
Technical Manual 818 Sport Section4
818 Sport Models 8 1 8 M O D E L S O N L Y Trouble Shooting Fault Diagnosis Guide 1 No Water Dispenses Problem/ Report Possible Cause Suggested Action No Water Dispenses From Ambient Valve Water Supply turned off (818 Cold & Ambient only) No Electricity/Power Supply Check power cord connected and live and machine is switched on. “Waterblock” tripped off (and Tank empty) Check all Taps/valves/ filters on incoming supply are fitted and are turned on. Reset “Waterblock” (and check for any leaks).
818 Sport Models 8 1 8 M O D E L S O N L Y Trouble Shooting Fault Diagnosis Guide 2 No Water Dispenses continued No Water Dispenses continued From Ambient or Cold Valve From Sparkling Valve Button not being pressed enough Press button firmly N.B.
818 Sport Models 8 1 8 M O D E L S O N L Y Trouble Shooting Fault Diagnosis Guide 3 Water Dispenses but Not Correct Temperature Problem/ Report Possible Cause Suggested Action Water Dispenses But Not Correct Temperature Ambient Water too warm (818 only) Low usage and / or fed from Advise user replacing external causes and water supply pipe in warm solutions. ducting. Cold water not Cold Cooling and or Sparkling System switched off. Check switch positions as necessary.
818 Sport Models 8 1 8 M O D E L S O N L Y Trouble Shooting Fault Diagnosis Guide 4 Water Leaks Problem/ Report Possible Cause Suggested Action Water lying on top edge of lower door panel and / or bottom of Cabinet. Overflowing Drip Tray/Waste Container. Empty Drip Tray Water lying in bottom of machine Faulty Level Sensors. Check Batteries. Leak in supply inlet pipework and / or filter. Locate and repair accordingly. Leak from machine water pipe work fittings. Locate and repair accordingly.
818 Sport Models 8 1 8 M O D E L S O N L Y Trouble Shooting Fault Diagnosis Guide 5 Miscellaneous Problem/ Report Possible Cause Suggested Action Bleeping Noise Level Sensor fitted and Tank full. Empty Level Sensor Tank. No LED Lights No electricity to Machine. Check power supply and reconnect as necessary (Also check out other symptoms as described separately). Check Fuse in IEC Socket. Replace if necessary. Faulty PCB (Machine working normally otherwise). Replace PCB.
818 Sport Models 8 1 8 M O D E L S O N L Y Trouble Shooting Fault Diagnosis Guide 6 Miscellaneous Problem/ Report Possible Cause Suggested Action Slow but Continuous Water Dispense From Ambient or Cold Water Valve Low incoming Water pressure. Consider re-plumbing to alternative supply if possible. From Sparkling Water Valve Low/no CO2 Pressure. Fit Booster Pump Set. Check Regulator and or replace cylinder.
Technical Manual 818 Sport Section5
818 Sport Models Exploded Component Diagram 1 Borg & Overström Sport CW818 Cold & Ambient Exploded Component Diagram Model No-818 32
818 Sport Models Exploded Component Diagram 2 Borg & Overström Sport CS818 Cold & Sparkling Exploded Component Diagram Model No-818 33
818 Sport Models Parts Diagram B19 B16 B14 B15 B5 B12 B4 B17 B1 B6 B2 B18 B9 B10 B7 B11 B11 L1 B3 B9 B10 Borg & Overström Sport 828 Base Cabinet Parts Diagram Model No 828-01 B12 B8 B13 34
Compressor white Cold Power Switch Fan blue yellow white white bridge diode solenoid valve purple white brown purple I C Board CO2 Pump DC white Transformer AC Level Sensor white AC Borg & Overström 818CS Cold & Sparkling Electrical Circuit Diagram (Series-01) brown brown IN yellow yellow yellow yellow Cold Solenoid Valve temperature black switch black blue blue yellow black black Carbonated Solenoid Valve fuse Electrical Circuit Diagram 1 818 Sport Models 35 Carbonat
Compressor white Ambient Solenoid Valve blue Cold Solenoid Valve Cold Power Switch Temperature Switch blue blue black black brown 36 brown yellow yellow white blue yellow yellow Electrical Circuit Diagram 2 Fuse brown brown IC Board Borg & Overström CW818 Cold & Ambient Electrical Circuit Diagram (Series-01) brown yellow 818 Sport Models IN AC
818 Sport Models Water Pathway Diagram 1 CO2 Input Level Control Module Carbonated Water Tank Cold Tank Checking Valve Water In Low (Y) Bottom Plate Full (r) Common (B) Inlet Solenoid Valve Carbonated Water Solenoid Valve Faucet Circulating Pump Cold Water Solenoid Valve Inlet Solenoid Valve Drainage Checking Valve Soda Pump Borg & Overström 818CS Cold & Sparkling Water Pathway Diagram (Series – 01) Azure UK 37
818 Sport Models Water Pathway Diagram 2 Water In Cold Water Cold Water Vent Ambient Water Ambient Water Solenoid Valve Faucet Cold Water Tank Grit Filler Drainage Water Grit Filler Cold Solenoid Valve Borg & Overström CW818 Cold & Ambient Water Pathway Diagram (Series – 01) Azure UK 38
Technical Manual 818 Sport Section6
818 Sport Models Quantity Exploded component view reference 818 Azure Part No Azure Ref 123185 Top Panel Black 1 P1 120815 Front Panel-Silver 1 P2 126826 Keypad Panel - Black 1 P3 124851 Bottom Panel - Black 1 P4 125831 Drip Tray set 1 P5 132449 Single check Valve 1 P6 121055 Left Side Panel-Black 1 P7 121856 Right Side Panel - Black 1 P8 121859 Side Handle-Silver 2 P9 133513 Faucet 1 P10 131422 Faucet Back Nut 3 P11 131643 1/4" Stem Elbow 5 P12 131426 T
818 Sport Models Quantity Exploded component view reference 818 Azure Part No Azure Ref 134602 Copper Tubing 1 M13 181342 4.0 x 20 YP PHD S/T Screw 4 M14 174316 Dryer 1 M15 134604 Copper Tubing 1 M16 181128 3.5 x 18 BA RHD S/T Screw 2 M17 181129 4.
818 Sport Models Quantity Exploded component view reference 818 Azure Part No Azure Ref 174310 DC Tank Pump Set 1 C18 131581 Thermostat Sleeve Cap 1 C19 132448 Single Check Valve 2 C20 181131 4.0 x 25 RHD S/T Screw 3 C21 131643 1/4" Stem Elbow 5 C22 131652 1/4" x 3/8" Male Thread Elbow 2 C23 174385 Pump power Pack 1 C24 184619 Pump Power Pack Bracket 1 C25 181132 4.0 x 12 RHD S/T Screw 2 C26 181133 3.
818 Sport Models Quantity Exploded component view reference 818 Azure Part No Azure Ref 131581 Faucet Bung 1 P14 131641 1/4" Push fit inlet Connector 2 P15 134565 Dispense Tube-Large 1 P16 174312 PCB Rear Cover 1 P17 194121 1/4" Grit Filter 1 P18 131649 1/4" Push fit Tee 1 P19 134592 1/4" LLDPE Water pipe 3 P20 131649 1/4" Push Fit Elbow 1 P21 127851 Top Frame 1 M1 127852 Front Frame Support 2 M2 127853 Front Frame Crossmember 1 M3 184621 Solenoid Mounting B
818 Sport Models Quantity Exploded component view reference 818 Azure Part No Azure Ref 184422 Top Bracket-Front 1 C3 133424 Cold Tank Lid 1 C4 134564 Dispense Tube 1 C5 135732 Cold Tank Insulation -Top 1 C6 135731 Cold Tank Insulation 1 C7 133421 Cold Tank Coller 1 C8 183423 Large Back Nut 1 C9 174341 Thermostat Sleeve 1 C10 134605 Capillary Tube 1 C11 131581 Thermostat Sleeve Cap 1 C12 181125 4.
818 Sport Models Quantity Exploded component view reference 818 Azure Part No Azure Ref 184532 Adjustable Foot 4 B13 184411 Grommet 2 B14 182374 3.
Technical Manual 818 Sport Section7
818 Sport Models Azure Technical Advice If the Compressor does not run: 1. Check the LED display. For Cold & Ambient models the green (top) LED should always be on and the Yellow (Bottom) when cooling is called for. If the green is off then check the machines main power supply and the on/off switch. For the Hot & Cold models the green (top) LED should always be on. If off, check the machines main power supply and the COLD on/off switch. 2. Switching on the Compressor measure the current draw.
818 Sport Models If the Compressor Does Run (Presuming that the Cold water is not being cooled sufficiently) 1. Check the small pipe on the ‘high’ side of the compressor. This should be quite warm after several minutes of normal operation. 2. Following it to the condenser, check the condenser temperature. Normally the beginning will be warmer, cooling off towards the end. • No or very low temperature could indicate a low refrigerant charge. A low current draw would indicate this.
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INSTALLATION & OPERATION GUIDE 818 SPORT MODELS Technical Support Available 0700-1700 Monday to Friday Telephone 01362 656926 Fax 01362 656923 Email service@azureuk.co.uk Azure UK 5 John Goshawk Road Rash's Green East Dereham Norfolk NR19 1SY t +44 (0) 1362 656 928 f +44 (0) 1362 656 920 e sales@azureuk.co.uk w www.azureuk.co.
