Service Assistance And Supplemental Information For Vehicle Owners And Operators Azure Dynamics vehicles are sold and serviced through a network of authorized dealers who will assist you with any periodic maintenance or service required for your vehicle. The information contained in this publication was current at time of publication,.
Introduction INTRODUCTION 2 INSTRUMENT CLUSTER 6 CLIMATE CONTROLS 13 TIRES, WHEELS & LOADING 14 DRIVING 15 ROADSIDE EMERGENCIES 21 CLEANING 24 MAINTENANCE & SPECIFICATIONS 25 SCHEDULED MAINTENANCE 32 HIGH VOLTAGE BATTERY CHARGING 35 3
Introduction OVERVIEW The Transit Connect Electric is an electric vehicle produced by Azure Dynamics Corporation and Ford Motor Company. The vehicle is powered by a high voltage traction motor—mounted under the hood— which drives the front wheels through a transmission. Power for the motor is supplied by a high voltage battery pack which is mounted under the cargo area forward of the rear wheels.
Introduction VEHICLE HIGH VOLTAGE BATTERY CHARGING A charge port for external AC power is provided on the right side of the vehicle behind the filler door. An on-board charger is located under the hood and is electrically connected to the charge port and the High Voltage Battery. NOTE: Electric Vehicle Supply Equipment (EVSE) must be properly and safely connected to the electrical grid to ensure proper vehicle charging. Always have a certified Electrician install any EVSE or outlets to support an EVSE.
Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate—as a check—when you start your vehicle. If any light remains on after starting the vehicle, refer to the respective system warning light for additional information.
Instrument Cluster Powertrain Service: This lamp will illuminate (solid) to indicate that the vehicle has logged a fault requiring service. The vehicle can continue to be driven; the Powertrain Service condition will be re-evaluated at the next keycycle. Contact your authorized dealer as soon as possible. Charging Indicator: This lamp will illuminate while the High Voltage Battery is being charged if the key is in the II position (on). The vehicle can not be started while being charged.
Instrument Cluster WARNING LIGHTS AND CHIMES The following warning lights are located on the right side of the instrument cluster on the Speedometer face. AdvanceTrac® This lamp illuminates when the AdvanceTrac® is active. If the light remains on, contact your authorized dealer as soon as possible. Refer to the Driving chapter of the Ford Transit Connect Owner’s Guide for more information. Anti-theft system: Flashes when the SecuriLock® Passive Anti-theft system has been activated.
Instrument Cluster WARNING: Driving a vehicle with the brake system warning light on is dangerous. A significant decrease in braking performance may occur. It will take you longer to stop the vehicle. Have the vehicle checked by your authorized dealer. Driving extended distances with the parking brake engaged can cause brake failure and the risk of personal injury. DC/DC Charging system: Illuminates when the 12V battery has low voltage. Headlamps: Illuminates when the low–beam headlamps are turned on.
Instrument Cluster Key-in-ignition warning chime: Sounds when the key is left in the ignition in the off or accessory position and the driver’s door is opened. Park warning chime: Sounds when the transmission is not in Park, the driver’s door is opened and the ignition is off or in accessory position. Headlamps on warning chime: Sounds when the headlamps or parking lamps are on and the driver’s door is opened. Seatbelt warning chime: The seatbelt chime sounds when the driver’s seatbelt is not fastened.
Instrument Cluster GAUGES Speedometer: Indicates the current vehicle speed. Range Gauge: Marked in increments showing approximate range remaining in miles or kilometers based on stored vehicle usage history. The range gauge is active after the vehicle has been started. NOTE: The Range Gauge operates based on 400 miles of stored vehicle usage history. The Gauge may not be at the maximum after charging if the vehicle 400 mile average is lower. Your actual range may differ.
Instrument Cluster Temperature Gauge: High Voltage electrical components including the traction motor and High Voltage Battery are liquid cooled. The coolant temperature is maintained by the vehicle radiator and electric fans. At normal operating temperature, the needle will be in the normal range, below the red line and the H indicator.
Climate Controls CLIMATE CONTROLS Any operation of the heater or air conditioning systems during vehicle operation will have an adverse effect on vehicle range. See Range Gauge and State of Charge Gauge. If use is needed during normal vehicle operation, use the minimum amount of heating and cooling consistent with occupant comfort. See the Climate Controls chapter of the Ford Transit Connect Owner’s Guide for details on heating and air conditioning controls and other general information.
Tires, Wheels & Loading TIRE PRESSURES Refer to the Tire and Loading Information sticker on the Driver’s door-jam for tire inflation information. See the Tires, Wheels & Loading chapter in the Ford Transit Connect Owner’s Guide for details and other general information.
Driving STARTING PREPARATIONS Positions of the ignition 0 (Off) — Locks the steering wheel and gearshift lever and allows key removal. This position also shuts off all the electrical accessories and disconnects all high voltage components from the high voltage battery pack. I (Accessory) — Allows the electrical accessories such as the radio to operate while the vehicle is not started. II (On) — Driving Mode: All vehicle control circuits are operational. Warning lights illuminated.
Driving With key in II (on) position, Range Indicator and State of Charge Indicators move to bottom of range only. VEHICLE IS NOT READY FOR DRIVING With the key in the III (start) position and released, both Range Indicator and State of Charge Indicator move. VEHICLE IS READY FOR DRIVING Before starting the vehicle: 1. Make sure all occupants buckle their safety belts.
Driving STARTING UP—INITIALIZATION 1. Turn the key to II (On) without turning the key to III (Start). Some warning lights will briefly illuminate. See Warning Lights and Chimes in the Instrument Cluster chapter of this Supplement for more information regarding the warning lights. 2. Turn the key to III (Start), then release the key when the Range Indicator and State of Charge Indicator move up scale. This indicates that the vehicle has been started and is ready to drive.
Driving NOTE: Vehicle range is affected by operating conditions. For maximum range, avoid heavy acceleration and excessive vehicle speeds. The use of any vehicle electrical equipment will affect range as well. To maximize range, minimize use of heater and air conditioner whenever possible. See Range Gauge and State of Charge Gauge. To set the parking brake (1), pull the parking brake handle up as far as possible.
Driving SHIFTER OPERATION This vehicle does not have a conventional multi-speed transmission, instead it uses a single-speed transmission to provide gear reduction and provide differential action for the front wheels. Driving the vehicle is the same as driving with an automatic transmission since the electric traction motor provides sufficient speed range without the need for gear changes. The shifter functions normally in the Park, Reverse, Neutral and Drive positions.
Driving R (Reverse) With the gearshift lever in R (Reverse), the vehicle will move backward. Always come to a complete stop before shifting into and out of R (Reverse). N (Neutral) With the gearshift lever in N (Neutral), the vehicle can be powered-up and is free to roll. Apply the brakes when powering-up the vehicle in Neutral. D (Drive) The driving position for forward movement. 2, 1 (Drive) These driving positions provide higher regenerative braking levels.
Roadside Emergencies HIGH VOLTAGE INERTIA SAFETY SWITCH In the event of an accident the safety switch will automatically deactivate the vehicle high voltage system—temporarily rendering the vehicle inoperative. WARNING: In the event of an accident, do not reset the high voltage inertia switch. Bring the vehicle to an authorized AZD repair facility to have the high voltage system inspected and any necessary repairs conducted. The switch can also be activated through sudden vibration (e.g.
Roadside Emergencies FUSE / RELAY ALLOCATION LOCATION FUNCTION SIZE LOCATION FUNCTION SIZE F1 --- --- F27 --- F2 --- --- F3 Vac Pump Jcase-40a --Hv Batt Pumps & Cabin Htr Cool Pump F4 Low Pwr Loads, Batt Jcase-20a F29 Electronics Cool Pump F5 Hv Batt Htr 1 Mini-20a F32 Cool Fan Diode --- F6 Hv Batt Htr 2 Mini-20a F33 Start Signal Mini-5a F7 Start Switch Input Mini-20a F34 Hv Interlock Mini-5a F8 High Beam Mini-15a F35 Low Pwr Loads, Batt Mini-10a F9 Central Ju
Roadside Emergencies FLAT TIRE SERVICING This vehicle does not have a spare tire or a jack. If a flat tire is encountered in service, use the supplied tire inflator kit as a temporary repair. This is located under either the left or right front seat depending on vehicle configuration. PUSH STARTING THE VEHICLE Electric vehicles do not have push-starting capabilities, do not attempt with this vehicle.
Cleaning UNDERBODY WASHING PRECAUTION Never pressure wash or spray the underbody with water. Clean only with a dry cloth after powering down and waiting for five minutes. Keep body, door, and High Voltage Battery Pack drain holes free from packed dirt. UNDER HOOD AND CHARGE PORT 24 Never use a power washer to clean under the hood or in the charge port. The high-pressure fluid could penetrate the sealed parts and cause significant damage and risk of personal injury.
Maintenance & Specifications SERVICE RECOMMENDATIONS To help you service your vehicle, we provide scheduled maintenance information which makes tracking routine service easy. If your vehicle requires professional service, your authorized dealer can provide the necessary parts and service. Check your Warranty Guide/Customer Information Guide to find out which parts and services are covered. Use only recommended lubricants, fluids and service parts conforming to specifications.
Maintenance and Specifications IDENTIFYING COMPONENTS UNDER THE HOOD 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Maintenance and Specifications When the vehicle is cold, check the level of the electronics coolant in the reservoir. • The coolant should be at the MAX level as listed on the reservoir. Refer to scheduled maintenance information for service interval schedules. If the coolant has not been checked at the recommended interval, the coolant reservoir may become low or empty. If the reservoir is low or empty, add coolant to the reservoir. Refer to Adding Electronics Coolant in this chapter.
Maintenance and Specifications Do not mix coolants. Add the coolant type originally equipped in your vehicle. Refer to Maintenance product specifications and capacities in this chapter. Note: Do not use stop leak pellets or cooling system sealants/additives as they can cause damage to the cooling system and electronic components. This damage would not be covered under your vehicle’s warranty. • A large amount of water without coolant may be added, in case of emergency, to reach a vehicle service location.
Maintenance and Specifications POWER STEERING FLUID Check the fluid. Refer to scheduled maintenance information. 1. 2. 3. 4. Turn the steering wheel left and right several times. Power-down the vehicle. Check the fluid level. If the fluid is below the MIN line, add fluid in small amounts until it reaches the correct level (between the MIN and MAX lines). NOTE: Use only Pentosin CHF11S power steering fluid in this vehicle.
Maintenance and Specifications CHARGING THE HIGH VOLTAGE BATTERY See the High Voltage Battery Charging chapter in this Guide. SERVICING HIGH VOLTAGE COMPONENTS All high voltage components must be serviced by trained Technicians at an authorized AZD repair facility. WARNING: Exposure to high voltage may result in severe personal injury or death. High voltage components must be serviced by a trained service technician. 30 Read and follow all instructions on the charging station.
Maintenance and Specifications IDENTIFYING YOUR VEHICLE Safety Compliance Certification Label The National Highway Traffic Safety Administration Regulations require that a Safety Compliance Certification Label be affixed to a vehicle and prescribe where the Safety Compliance Certification Label may be located. The Safety Compliance Certification Label is located on the structure (B-Pillar) by the trailing edge of the driver’s door or the edge of the driver’s door.
Scheduled Maintenance MAINTENANCE SCHEDULE — NORMAL SCHEDULE General Maintenance Information The Normal Schedule applies to operation of the vehicle under typical, everyday driving conditions. The maintenance frequency in this schedule typifies what the vast majority of vehicles will require. The listed services should be carried out at specified mileage or time, whichever occurs first.
Scheduled Maintenance Periodic Checks - Monthly Check each of the following items every month: All interior and exterior lights for correct operation. Tires for wear and correct air pressure. Windshield washer fluid level. Periodic Checks - Six Months Check each of the following items every six months: Lap/shoulder belts and seat latches for wear and function. Power steering fluid level. Washer spray, wiper operation and clean all wiper blades (install new wiper blades as necessary).
Maintenance and Specifications Normal Maintenance Schedule 10,000 Mi 16,000 Km Intervals 20,000 Mi 32,000 Km Intervals 100,000 Mi 160,000 Km Intervals • • • • • • • • • • • • • • • • • • Perform multi-point inspection. Rotate tires, inspect tires for wear, measure tread depth and inspect wheel ends for end play and noise. Inspect control arms, steering linkage, steering ball joints and sway bar end-links. Inspect half shaft boots.
High Voltage Battery Charging CHARGING THE HIGH VOLTAGE BATTERY 1. Power-down the vehicle. 2. Unlock the charge port door with the key. 3. Release the catch to allow the charge port cap to open. 4. Plug the charger into the charge port and ensure that the latch on the top of the charger has engaged. 5. Verify that the Green LED is flashing. This indicates a normal charge cycle (solid green indicates charging is complete). 6. Follow the charging station instructions to begin the charging process.
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