Kit Code 717127 Kit Code 717204 Kit Code 717205 Pro Router Table Hole assembly instructions including all three table tops, fence assembly and optional UJK table insert UJK Pro Cast Iron Table Top UJK Phenolic Table Top UJK MDF Table Top
Index of Contents Index of Contents Introduction What’s Included UJK Router Table Leg Stand UJK Router Table Tops UJK Fence Assembly Optional Accessories Kit Specifications General Instructions for 230V Machines General Safety Instructions Assembly UJK Router Table Leg Stand Assembly Mobility Wheel Assembly Rear Wheel Assembly Cutter Holder Assembly Mitre Fence Tool Rest Assembly Router Table Top Assembly Optional Table Inserts UJK Fence Assembly Mitre Fence Assembly Overview Description Mounting the Router
What’s Included UJK Router Table Leg Stand Quantity Item Part Bag 1 Containing: 40 No Bolts (M6x12mm) 1 40 No Flat Washers M6 2 2 No Round Head Screws (M4x20mm) 3 4 No Adjustable Feet 4 4 No 2 No 2 No 2 No 2 No 2 No Upright Supports Upper Side Panels (Long) Upper Side Panels (Short) Lower Support Brackets (Long) Lower Support Brackets (Short) Cutter Holders A B C D E F 1 No 2 No 2 No 2 No 1 No Mitre Fence/ Extension Bolts (M6x30mm) M6 Washers Wing Nuts Wheel Support Bracket G Code 502536 H A B C
What’s Included UJK Router Table Leg Stand Quantity Item Part Rear Wheel Assembly I Bag 2 Containing: 2 No 2 No 4 No 2 No 4 No 4 No 2 No Wheels Wheel Brackets Hex Bolts (M6x12mm) Bolts (M8x50mm) M6 Washers M8 Washers M8 Nuts a b c d e f g 1 No 1 No Mobility Wheel Assembly Mitre Fence Tool Rest J K Code 502536 I b e c f a g d J K Mobility Wheel Assembly Mitre Fence Tool Rest 4
What’s Included UJK Router Table Tops Quantity Item Part 1 No UJK Pro Cast Iron router table top A 1 No UJK Phenolic router table top B 1 No UJK MDF router table top C Code: 502535-502745 Bag Containing 10 No 6 No 6 No 6 No 10 No A 10 No 6 No Countersink Phillips Wood Screws Phillips Head Wood Screws B UJK Pro Cast Iron Table Top 502535 502745 502743 Code: 502743 Bag Containing Countersink Phillips Screws (M6x20mm) Hex Bolts (M6x16mm) M6 Washers Spring Washers M6 Nuts Code C UJK Phenolic Tab
What’s Included UJK Fence Assembly K L M N O P Q N a b d e f g c h 6 i j
Optional Accessories 1 1) UJK Technology QuickStop (Code 502569) 2 •A hinged stop to fit the UJK Technology router tables. •An excellent device for stopped chamfers or rebates. •Attaches to the top of the router table fence. •Simply flips up out of the way when not required. 2) UJK 6mm Aluminium Table Insert (Code 502749) • Threaded lead-in pin. • To fit 230 x 306mm aperture. • Twist lock insert ring supplied with wrench.
Optional Accessories 6 6) UJK Technology Router Elevator (Code 502701) The UJK Technology router elevator is a logical solution for fast, accurate production on many router table installations. This compact design was developed by us to fit straight into our own router tables and most table set-ups can accommodate this size of insert (305 x 229 x 6mm). The unit can be made to fit flush into the tabletop by the provision of levelling screws at each corner of the table insert.
Kit Specification UJK Technology Professional Router Table with MDF Table Top 717205 Trade 812 x 600mm 930mm 904 x 90mm 62mm Code Rating Table Size Table Height Fence Size Dust Extraction Outlet General Instructions for 230V Machines Good Working Practices/Safety General Safety Instructions The following suggestions will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.
General Safety Instructions 1. Make sure that the operator has been properly trained and has read and understands the Owner’s Manual before operating any machinery. 12. Secure the table to a work surface and never stand or lean on it. Serious injury can occur if the table is tipped or if unintentional contact is made with the spinning router bit. 2. Be sure to read, understand, and follow all instructions, warnings, and safety guidelines supplied with your router, 13.
Assembly Fig 03-04 UJK Router Table Leg Stand Assembly Step 1 Locate the bag of bolts (M6x12mm) (1), flat washers M6 (2), upright supports (A) and the upper side panels (long) (B). Secure one of the side panels (B) to the top of the upright supports (A) with the M6 bolts and washers. (lightly tight) (See fig 1) Fig 01 E A B 1 2 Step 2 Locate one of the lower support brackets (long) (D) and secure to the upper supports (A) as shown in fig 02. Repeat for the opposite side.
Assembly Mobility Wheel Assembly Step 7 Locate the wheel support bracket (H), lineup holes in the bracket with the threaded holes to the base of the upright supports (A) and secure using four M8 bolts and washers (1-2). (See fig 07-08) Fig 07-08 Step 9 Locate the mobility wheel assembly (J), remove the five Hex bolt and washers and place safely aside. Separate the back plate from the main assembly, place the back plate inside the support bracket (H) and line up the holes.
Assembly Step 11 Turn over the stand, locate the wheels (a), M8x50 bolts (d), M8 washers (f ) and M8 nuts (g). Position the wheel into the wheel bracket (b), insert a M8 washer two either side of the wheel and line up the holes. Insert the M8 bolt (d) through the wheel bracket and secure using a M8 nut (g). (See figs 16-17) Fig 13 E DO NOT OVERTIGHTEN! otherwise the wheel will not rotate freely. Fig 16-17 Secure the end of the back plate to the lower support bracket (E) and then turn the stand upright.
Assembly Adjust the foot (4) until it’s level with the top of the wheel (a), see image below. Repeat for the other side. Fig 20 a 4 Step 12 Turn the stand upright, place a level on top of the stand and adjust the nuts on the front feet (4) until the stand is level and the mobility wheel operates correctly, see fig 18. Mitre Fence Tool Rest Assembly Step 14 Locate the mitre fence tool rest (K), see fig 21, remove the two Phillips screws from the tool rest and place safely aside.
Assembly Hex bolts, washers and spring washers, manoeuvre the table until the holes line up with the holes on top of the stand. Place a spring washer and washer down over the Hex bolts and screw them into the table, see figs 26-27. Fig 23 Fig 26-27 M6 Hex Bolt M6 Washer M6 Spring Washer UJK Router Table Top Assembly There are three router table tops that can be mounted to the stand the Cast Iron, Phenolic and MDF.
Assembly UJK Router Table MDF Top Stand and Table Assembled Note: The MDF top is fixed to the stand assembly by Phillips head wood screws, see fig 29 Fig 29 Optional Table Inserts NOTE: There are four options to choose from: Phillips head wood screws Step 3 Locate the ten countersink Phillips wood screws and screw them into the threaded holes beneath the MDF table insert recess.
Assembly Fig 33-34 Fig 36 Countersink Hex screw UJK Fence Assembly Step 1 Locate the fence fixing brackets (O) and the eight Hex bolts (f ). Line up one of the brackets with the pre-drilled holes beneath the edge of the table and secure in place with four Hex bolt (f ), see figs 3738. Repeat for opposite side.
Assembly Fig 39 Fig 42 P g h O secure both brackets with M6 Hex screws (e), see fig 40. DO NOT OVERTIGHTEN Fig 40 Step 5 Locate the fence assembly (K), ‘T’ bolts (d) and flat washers (i). Insert six ‘T’ bolts into the pre-drilled holes in the fence (K), place a washer (i) on each ‘T’ bolt and screw on the locking knobs (b).
Assembly the fence assembly. Loosen the two locking knobs beneath the fixing brackets (P), slide the two scales until it reads (ZERO) to the front face of the fence assembly, lightly tighten the locking knobs. (See figs 48-49) Fig 45 Fig 48-49 Scale Q d Step 7 Locate the two locking handle knobs (a) and flat washers (i). Line up the machined slots in the fence (K) with the two locking Hex nuts (g) in the fixing bracket (P).
Assembly Step 10 Locate two ‘T’ bolts (d), fence spacers (c) and flat washers (i). Slide the ‘T’ bolts into the fence (K) ‘T’ slot and position the bolts roughly the width of the extraction moulding (L) and place a fence spacer (c) over the ‘T’ bolt thread. (See figs 51-52) Fig 54 Figure 51-52 b d K Mitre Fence Assembly Step 1 Locate the mitre fence and extension (G), Note: the bag of fixings will be tucked inside the extension assembly. Slide the two Hex bolts into the extension ‘T’ slot.
Overview Description Adjustable wood face Dust shield Extraction moulding Locking handle knob Fence Table Table in se rt recess Mitre fence Mitre fence too rest Cutter holder Rear wheels UJK leg stand frame Adjustable foot Mobility wheel 21 UJK Phenolic router table top
Mounting the Router 10mm Universal Aluminium Insert with Universal Base Plate The information below is reproduced from the Axminster universal base plate fitting instructions. Hole numbers, screw types and how many required are given for mounting different router models to the base plate.
Mounting the Router Universal Base Plate 176mm 7mm A B M4x10mm M4x12mm 1 C UNF10 x1/2” D M5x16mm E M5x20mm 2 F M6x16mm G M6x30mm 3 23 H I M6x12mm M4x6mm
Operating Instructions Connecting a Dust Extractor BEFORE ROUTING CONNECT THE MACHINE TO A DUST EXTRACTION SYSTEM. ALWAYS TURN ON THE DUST EXTRACTOR BEFORE STARTING THE ROUTER AND ALWAYS STOP THE ROUTER BEFORE TURNING OFF THE DUST EXTRACTOR. There is a 62mm dust outlet on the rear of the fence assembly allowing for the connection of a dust extractor (not included). Be sure to use an appropriate size hose and fittings and check that all connections are sealed tightly to minimize airborne dust.
Parts Drawing/List 25
Parts Drawing/List Router Table & Stand Assembly (E Type) Index No Part No Description Size Qty 1 3.
Parts Drawing/List Index No Part No Description Size Qty 37 906M05045 Round Head Screw M5×45 2 38 32240055 Tool Bracket 39 9145161802 Flat Washer M8 2 40 914M051201 Flat Washer M5 4 41 914M081915 Flat Washer M8 6 42 10400109 Fence Hook 43 32240056 Hook Extension Plate 44 906M04005 Round Head Screw 1 1 1 M4×5 2 45 22100118 Guide Bar 1 46 22100119 Miter Gauge Body 1 47 10100206 Guide Washer 1 48 905M06008 Flat Head Screw 49 22100120 Pointer M6×8 1 50
Parts Drawing/List Router Table Fence Assembly Index No Part No Description Size Qty 1 32240032 Router Table Fence 905mm 1 27160032 Router Table Fence 778mm 1 2 60100001A Lock Handle 5/16” 2 3 T3224002 Scale 905mm 1 T2716002 Scale 778mm 1 28
Parts Drawing/List Index No Part No Description 4 32240033 T-Bolt Size Qty 5 9145162302 Flat Washer M8 10 6 7 939M08000B Lock Knob M8 8 32240034 Lock Nut M8 2 8 32240035 Shim For Sub Fence (Optional) 401mm 2 32240035 Shim For Sub Fence (Optional) 338mm 2 9 32240036 Router Table Fence Faces 451mm 2 27160036 Router Table Fence Faces 388mm 32240037 Safety Guard 10 8 2 1 11 32240038 Fence Spacer 12 32240039 Side Bracket Base 320mm 2 27160039 Side Bracket Base
Notes 30
Notes 31
Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local recycling centre and place into the appropriate recycling bin. Only for EU countries Do not dispose of electric tools together with household waste material.