Kit Code 717126 Kit Code 717206 Kit Code 717207 Compact Router Table Hole assembly instructions including all three table tops, fence assembly and optional UJK table insert UJK Pro Cast Iron Table Top UJK Phenolic Table Top UJK MDF Table Top
Index of Contents Index of Contents Introduction What’s Included UJK Router Table Stand UJK Router Table Tops UJK Fence Assembly Optional Accessories Kit Specifications General Instructions for 230V Machines General Safety Instructions Assembly UJK Router Table Stand Assembly Router Table Top Assembly Optional Table Inserts UJK Fence Assembly Mitre Fence Assembly Tool Storage Holders Overview Description Mounting the Router Operating Instructions Parts Drawing/List (Router Table & Stand Assembly (E Type) Pa
What’s Included UJK Router Table Stand Quantity Item Part Bag 1 Containing: 1 No Mitre Fence Bracket Holder with two Phillips screws and washers 1 Bag 2 Containing: 1 No 4 No 4 No 2 No 34 No 38 No 38 No 2 No 1 No 1 No Code 502533 2 3 4 5 6 7 8 9 10 Tool Bracket (with two pre-drilled holes) Rubber Feet Phillips Screws (M6x20mm) Phillips Screws (M4x20mm) Coach Bolts (M6x12mm) Flat Washers (M6) Nuts (M6) Nuts (M4) Mitre Fence Mitre Fence Extension (with two Butterfly nuts and washers) 11 1 10 2 11 3
What’s Included UJK Router Table Stand Quantity Item Part 4 No 2 No 1 No 2 No 2 No 1 No 1 No Leg Supports Brackets Front and Back Upper Panels Front Lower Panel Side Lower Panels Side Upper Panels Side Centre Panel Rear Extractor Panels A B C D E F G A B C D E G 4 F
What’s Included UJK Router Table Tops Quantity Item Part 1 No UJK Compact Cast Iron router table top A 1 No UJK Compact Phenolic router table top B 1 No UJK Compact MDF router table top C Code 502532-502746 Bag Containing 10 No 10 No 10 No 10 No 10 No Bag Containing 10 No 6 No Countersink Phillips Screws (M6x20mm) M6 Nuts Hex Bolts (M6x12mm) M6 Washers Spring Washers A B UJK Pro Cast Iron Table Top Code 502532 502746 502744 Code 502744 Countersink Phillips Wood Screws Phillips Head Wood Screws
What’s Included UJK Fence Assembly H I K M J N L N a c b d e f g 6 h i j
Optional Accessories 2 1 1) UJK Technology QuickStop (Code 502569) •A hinged stop to fit the UJK Technology router tables. •An excellent device for stopped chamfers or rebates. •Attaches to the top of the router table fence. •Simply flips up out of the way when not required. 2) UJK 6mm Aluminium Table Insert (Code 502749) 502566 502567 • Threaded lead-in pin. • To fit 230 x 306mm aperture. • Twist lock insert ring supplied with wrench.
Optional Accessories 7 7) UJK Technology Router Elevator (Code 502701) The UJK Technology router elevator is a logical solution for fast, accurate production on many router table installations. This compact design was developed by us to fit straight into our own router tables and most table set-ups can accommodate this size of insert (305 x 229 x 6mm). The unit can be made to fit flush into the tabletop by the provision of levelling screws at each corner of the table insert.
Kit Specification UJK Technology Compact Router Table with MDF Table Top 717207 Trade 600 x 400 x 32mm 79 x 90mm 62mm Code Rating Table Size Fence Size Dust Extraction Outlet General Instructions for 230V Machines Good Working Practices/Safety General Safety Instructions The following suggestions will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.
General Safety Instructions 1. Make sure that the operator has been properly trained and has read and understands the Owner’s Manual before operating any machinery. 12. Secure the table to a work surface and never stand or lean on it. Serious injury can occur if the table is tipped or if unintentional contact is made with the spinning router bit. 2. Be sure to read, understand, and follow all instructions, warnings, and safety guidelines supplied with your router, 13.
Assembly UJK Router Table Stand Assembly Fig 03 Step 1 Locate the bag containing the coach bolts (M6x12mm) (6), M6 flat washers and nuts (7-8), leg support brackets (A) and side upper/lower panels (D-E). Offer up the pre-drilled holes in the leg supports with the holes in the upper/lower panels as shown in fig 1 and secure using the M6 nuts bolts washers. DO NOT OVERTIGHTEN. Repeat for the remaining legs (A) and panels (D-E).
Assembly Step 5 Locate the four rubber feet (3), (M6x20mm) Phillips screws (4), flat washers (7) and M6 nuts (8), see fig 6. Turn the stand over, place a rubber foot on top of the leg support bracket (A)and line up the pre-drilled holes. Place a flat washer (7) over the Phillips screw (4) and insert the screw into the foot’s recess, secure in place with the nut (8), (See fig 6-7). Repeate the process for the remaining feet, see fig 8.
Assembly them into the two threaded hole in the centre panel (F), (See fig 13). The Phillips screws are for hanging tools for storage. Note: Adjust the screw depth and clamp in postion using the nut for larger tools. Fig 15-16 Fig 13 Phillips screws UJK Router Table Top Assembly WARNING! THE CAST IRON TOP IS VERY HEAVY SEEK HELP! There are three router table tops that can be mounted to the stand the Cast Iron, Phenolic and MDF.
Assembly Fig 21-22 UJK Router Table MDF Top Note: The MDF top is fixed to the stand assembly by Phillips head wood screws, see figs 19-20 Countersink Phillips wood screw Fig 19-20 Stand and Table Assembled Phillips head wood screws Optional Table Inserts NOTE: There are four options to choose from: Step 3 Locate the ten countersink Phillips wood screws and screw them into the threaded holes beneath the MDF table insert recess.
Assembly The following instructions are for the optional UJK 6mm Aluminium table insert but it will apply for the other options as well. Step 1 Locate the table insert, four grub screws and the two countersink Hex screws. Place the UJK table insert into the tables recess, adjust the ten countersink Phillips screws beneath the table, see fig 23 until the table insert is roughly level with the table surface. Adjust the locking nuts to lock the countersink screws in position.
Assembly Fig 31 UJK Fence Assembly Step 1 Locate the fence fixing brackets (L) and the six Hex screws flat and spring washers (f ). Line up one of the brackets with the pre-drilled holes beneath the edge of the table and secure in place with four Hex screws (f ), see figs 28-29. Repeat for opposite side.
Assembly Step 5 Locate the fence assembly (H), ‘T’ bolts (d) and flat washers (i). Insert six ‘T’ bolts into the pre-drilled holes in the fence (H), place a washer (i) on each ‘T’ bolt and screw on the locking knobs (b). (See figs 34-35) Fig 34-35 Step 7 Locate the two locking handle knobs (a) and flat washers (i). Line up the machined slots in the fence (H) with the two locking Hex nuts (g) in the fixing bracket (K).
Assembly Fig 39-40-41 Fig 42 K I Locking knob b Step 10 Locate two ‘T’ bolts (d), fence spacers (c) and flat washers (i). Slide the ‘T’ bolts into the fence (H) ‘T’ slot and position the bolts roughly the width of the extraction moulding (I) and place a fence spacer (c) over the ‘T’ bolt thread.
Assembly Fig 45 Fig 48 J i Step 2 Slide the mitre fence assembly into the tables ‘T’ slot, (see fig 48). Fig 46 Tool Storage Holders To store your tools when not in use, place the mitre fence assembly into the mitre fence bracket (1), hook the insert plate spanner over one of the two Phillips screw hangers and Insert the shaft of the winding handle from UJK router elevator, (502701) through the pre-drilled hole in the tool bracket (2).
Overview Description Fence locking knob Adjustable wood face Dust shield Fence Table cess sert re in Table Mitre fence bracket holder Tool hanger screws Tool bracket UJK leg stand frame Mitre fence assembly Table insert spanner 20 Winding handle for UJK router elevator
Overview Description Mitre fence extention Fence scale Mitre fence Extraction moulding UJK technology router table with optional dust extraction box attached 21
Mounting the Router 10mm Universal Aluminium Insert with Universal Base Plate The information below is reproduced from the Axminster universal base plate fitting instructions. Hole numbers, screw types and how many required are given for mounting different router models to the base plate.
Mounting the Router Universal Base Plate 176mm 7mm A B M4x10mm M4x12mm 1 C UNF10 x1/2” D M5x16mm E M5x20mm 2 F M6x16mm G M6x30mm 3 23 H I M6x12mm M4x6mm
Operating Instructions Using the optional NVR Switch Connecting a Dust Extractor The NVR switch main function is the remote switching of power tools such as routers when mounted in a table (Max wattage 2000W). The plug-in NVR switch offers a very convenient solution; fit the switch in a convenient position on the table, plug the tool into the switch and then plug the lead on the switch into the mains supply and away you go.
Parts Drawing/List 25
Parts Drawing/List Router Table & Stand Assembly (E Type) Index No Part No Description Size Qty 1 2716E014 Router Table (686mm×407mm) 1 2 27160015 Stand Cross Relief 2 3 27160016 Stand Side Support 2 4 27160017 Stand Leg 4 5 27160018 Stand Tie Bar (Front 1 6 27160018A Stand Tie Bar (Rear 1 7 27160019 Stand Tie Bar (L&R 2 8 27160022 Switch Base (OPTIONAL) 1 9 S3224002 Switch Box (OPTIONAL) 1 10 27160020 Handle Bracket 11 909M06012 Carriage Bolt M6×12 34 1 12
Parts Drawing/List Router Table Fence Assembly Index No Part No Description Size Qty 1 32240032 Router Table Fence 905mm 1 27160032 Router Table Fence 778mm 1 2 60100001A Lock Handle 5/16” 2 3 T3224002 Scale 905mm 1 T2716002 Scale 778mm 1 27
Parts Drawing/List Index No Part No Description 4 32240033 T-Bolt Size Qty 8 5 9145162302 Flat Washer M8 10 6 939M08000B Lock Knob M8 8 7 32240034 Lock Nut M8 2 8 32240035 Shim For Sub Fence (Optional) 401mm 2 32240035 Shim For Sub Fence (Optional) 338mm 2 9 32240036 Router Table Fence Faces 451mm 2 27160036 Router Table Fence Faces 388mm 10 32240037 Safety Guard 1 11 32240038 Fence Spacer 2 12 32240039 Side Bracket Base 320mm 27160039 Side Bracket Base
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Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local recycling centre and place into the appropriate recycling bin. Only for EU countries Do not dispose of electric tools together with household waste material.
