4" MCB100A Metal Cutting Bandsaw 700247 User Manual W Axminster Reference No:MCB100A w w w. a x m i n s t e r. c o .
Table of Contents 1 General Safety Rules……………………………………………………………1 Electrical Schematic………………………………………………………………2 2 The Quick Vise and Work Set Up……………………………………………...3 3 Special Safety Rules for Metal Saw…………………………………………...4 Before Using the Saw……………………………………………………………..4 Before Each Use…………………………………………………………………..4 Whenever Saw is Running……………………………………………………….5 4 Power Supply……………………………………………………………………..6 Motor Specifications………………………………………………………………6 Earth………………………………………………………………………………...
1. General Safety Rules WARNING 1. Read and understand instructions of this manual entirely before operating the machine. 2. Always wear approved safety glasses /face shields when using the machine. 3. Make certain the machine is properly grounded. 4. Before machine in operation, remove ties, rings, watches, other jewelry, and roll your sleeves up to above elbows. Remove loose clothing and confine long hair. 5. Keep the floor around this machine clean and free of scrap material, oil and grease. 6.
BEFORE CUTTING Loosen the lock plate (A) in Fig 1 to release this saw. After service, must replace the lock plate, and fasten it properly for your safety and carry. Failure to comply with the warning could result in personal injury and machine damage. 2.The Quick Vise And Work Set Up Fig. 1 USAGE OF THE QUICK VISE Novel and improved “quick action” vise has been mounted on the machine. Three pieces of devices & one handle simply solve all the troubles you have met in the past.
3.Special Safety Rules For Metal Saw WARNING: For your own safety, do not operate your metal saw until it is completely assembled and installed according to the instructions…and until you have read and understood the following. Before using the saw: 1. Assembly and alignment. 2. Learn the function and proper use of: A. The on-off switch. B. The upper and lower blade guards. C. The arbors lock and handle latch. D. The bevel clamp, fence clamps, and metal lock handle. 3.
workpiece shift after it is cut in two. c. Use jigs, fixture or a different tool for unstable workpieces. • Never cut more than one workpiece at a time. • Make sure the cut-off piece can move sideways after it is cut off. Otherwise, it could get wedged against the blade and thrown violently. • Make sure bystanders are clear of the tool and workpiece. Keep them clear of the area behind the saw where debris will be thrown.
DANGER • • • • Keep hands out of sawblade path. Never cut anything freehand. Never reach behind or beneath blade. To avoid electric shock, do not expose to rain. • Tighten arbor screw and all clamps before turning power on. 4.Power Supply Motor specifications The AC motor used in this saw is a conduction, nonreversible type having the following specifications: Maximum capacity (KW) 0.375 Voltage (V) 230 Amperes (A) 2.
Wire sizes The use of any extension cable will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (lead cross-section) of an extension cable. For circuits that are more than 40m away from the electrical service box, the wire size must be increased proportionately in order to deliver ample voltage to the saw motor. Length of the conductor Up to 15m 15-40m Wire Sizes Required For 230V 1.5mm2 2.
6. Description And Characteristics unusual happens on your gear transmission system, do not try to fix or restore it personally. Send it back to your dealer for check-up or repairmen. Failure to comply can result in machine damage. 1. This 4” portable band saw is made as light as 31kgs by weight & equipped with an easy carrying handle for your fitness to transport to any worksites. 6.
7.Operating INFORMATION BEFORE OPERAION 3. If the pointer is matched by the right degree on the scale. Tighten the bolt, and a perfect angle cut will be given. Be sure the table isn’t in contact with the work when the motor is started. Run the motor, allow the saw to come to full speed. Begin the cut by letting the head down slowly onto the work. DO NOT DROP OR FORCE. Let the weight of the saw provide the cutting force. The saw shuts off at the end of the cut automatically.
! WARNING Disconnect machine from the power source! guide bearings. Make sure the teeth of blade face down toward the bed No mater when, where, or how. Pay extra attention to the saw during it in transportation, operation, maintenance, or adjustment. 6. Fasten the tension handle clockwise move the blade by pulling it down with one hand and it will be tracked onto wheels properly. 7. Replace blade cover (G) and guards. And start the machine to see that the blade runs properly.
VERTICAL CUTTING 1. Fasten the supporting bar (A) in Fig. 6 into the slot at the saw head. 2. Raise saw head to vertical position by lifting up the knob (B) a little to release the lock-pin and slide it into the slot which is set for 90 degree. 3. Remove the small plate (C). 4. Before cutting a bigger work, take away the carrying handle (E). After service, replace the handle. Fig.
8.Adjustment ADJUSTING BLADE GUIDE An unbounded handle is mounted on the unit for freely changing direction by lifting it up and turning a little bit. It’s designed for your convenience to adjust blade guide easily and quickly at any time, and under any situation. Adjustment of this blade guide is in accordance with the sizes of work pieces. The only one located at the left of the saw head can be adjusted and the other is fixed. Fig.7 1. If the work is big, loosen the handle (A) in Fig.7.
MAINTAIN GEAR TRANSMISSION The gears of the transmission system equipped with this machine are made of a special kind of steel. WARNING SHUT OFF THE POWER SOURCE BEFORE MACHINE IS RUNNING ADJUSTMENT, MAINTENANCE, OR REPAIRMENT. The quality insures that the gears will be more sturdy and durable. In order to keep the performance as perfect as they are designed for. We suggest that a lubricant shall be required for them every three months. To fulfill the job follow the steps as below. 1.
Part PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 DESCRIPTION Base Transport Lock Thick Washer (large) 6mm Hex. Bolt M6x25 Set Cap Nut Hex. Bolt M6x12 0º~45º Lock Washer Stop Rod Stop Block Thumb Screw Hex. Soc. Screw M6x12 Spring Nut Wheel Handle Hand Wheel Hex. Soc. Screw M6x6 Hex. Bolt M8x16 Washer 8mm Nut Seat Hex. Soc.
Part PART NO. 90 91 92 93 94 95 96 97 98 99 100 100-1 101 102 103 104 105 106 107 108 112 113 114 115 116 117 118 119 120 121 122 123 124 125 125-1 125-2 125-3 126 126-1 126-2 126-3 127 128 129 130 131 131-1 DESCRIPTION Blade Tension Handle Shaft Blade Wheel Seat Tooth Blade Wheel Swat Nut M6 Blade Tension Block Compression Spring Lock Bolt U-Shape Plate Compression Spring Hex.
MCB100A Metal Cutting Bandsaw 700247 Axminster Reference No:MCB100A W Axminster Devon EX13 5PH UK AXMINSTER W H I T E FREEPHONE 0800 371822 www.axminster.co.