Excalibur EX-16, EX-21,EX-30 Scroll Saws Code 505079 (EX-16) Code 505078 (EX-21) Code 505077 (EX-30) Code 505055 (EX-21) Limited Edition
Index of Contents Page Index of Contents Introduction/Warranty Rules For Safe Operation Safety Instructions Electrical Requirements Identification of Main Parts & Components Unpacking & Set Up Installation & Assembly Choosing & Installing a Saw Blade Operating Instructions Maintenance, Adjustments & Servicing Changing the Fuse Specifications Optional Accessories Stand Assembly EX-16 Parts Breakdown/List (A,B) EX-21 Parts Breakdown/List (A,B) EX-30 Parts Breakdown/List (A.
Rules for Safe Operation To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. Axminster Tool Centre disclaims any real or implied warranty and holds itself harmless for any injury that may result from the improper use of its equipment. 1. Be sure to read, understand and follow all safety warnings and instructions in the supplied Operator’s Manual. 12. Avoid working from awkward or off balance positions.
Safety Instructions 4
Electrical Requirements a a 5
Identification of Main Parts & Components c EX-30 a b q d n e m f g h i o k l EX-16-EX-21 p a b c d e f g h i j k l m n o p q 6 a j b
Unpacking & Set Up Installation & Assembly 7
Installation & Assembly Saw guard assembly d d c a b c b Slot the guard clamping arm (d) through the pre-drilled hole in the hexagon clamp (c). Insert the hexagon clamp (c) into the brackets hexagon recess, place the washer (b) over the hexagon clamp thread and secure using the butterfly clamping knob (a).
Choosing & Installing a Saw Blade 9
Choosing & Installing a Saw Blade ! b 2 1 1 c a d a c b 2 d b a a b Operating Instructions 10 a b
Operating Instructions a c a b c b Adjusting the Osolation (Front to Back) Top & Bottom Blade holder Alignment a b Fig A Fig B Fig A Fig B Fig C Fig D Fig C Fig D Place a 90˚ square upagainst the blade, the blade movement If the blade is out of alignment please follow the procedures below for can be set between course and fine for different cutting tasks, adjusting the top and bottom blade holders: this can be adjusted by rotating the motor within its’ mounts.
Operating Instructions 12
Operating Instructions a c b a c b e e d f a d f 13
Maintenance, Adjustments & Servicing b a a 14 b
Maintenance, Adjustments & Servicing Changing the Fuse The Excalibur scroll saws takes a 5 Amp 20 x 5mm glass fuse, follow the instrctions below on how to change the fuse. Power connector Fuse compartment 1. Unplug the scroll saw from the mains 2. Using a screwdriver un-clip the fuse compartment assembly, situated below the power connector 3. Remove the fuse from it’s compartment and replace it with a new one 4.
Optional Accessories Foot Switch with Trailing Plug & Socket These two foot-operated safety switches are equipped with trailing plugs and sockets and can easily be inserted between the mains supply and any machine fitted with a no volt release switch, such as a drill, bandsaw or lathe.
Stand Assembly E B C 3 6 Step 3 Step 7 Use the holes in the bracket (6) to adjust the the stand height 4 Step 4 Stand assembled 5 A Step 5 C Lower the scroll saw on top of the stand and lineup the holes, secure using the four bolts (A) washers (B) and Nuts (C) 6 D Step 6 B 17
EX-16 Parts Breakdown (A) 18
EX-16 Parts List (A) Part No Description EX16-A04 ALLEN SCREW Specification Qty Part No Description #10-32X1/4” 4 EX16-A50 WARNING LABEL Specification Qty 1 EX16-A05 SWITCH COVER 1 EX16-A51 NYLON NUT #10-32 4 EX16-A06 SWITCH 1 EX16-A52 NYLON NUT 1/4-20UNC 2 EX16-A12 AIR NOZZLE EX16-A18 BOLT 1/4-20 X 1/2” 1 EX16-A53 LOCK WASHER 1/4” 1 2 EX16-A54 FLAT WASHER 1/4” (O.D.
EX-16 Parts Breakdown (B) 20
EX-16 Parts List (B) Part No Description EX16-B01 TRUNNION Specification Qty 2 EX16-B03 REAR TRUNNION PLATE 1 EX16-B04 FRONT TRUNNION PLATE 1 EX16-B06 GROUND JUMPER EX16-B07 POWER CORD 1 CSA 1 EX16-B08 SPONG BLOCK 1 EX16-B09 POLYFOAM 1 EX16-B10 SCREW 1/4-20UNCX 1/2 1 EX16-B11 LOCK WASHER 1-Apr 3 EX16-B12 WASHER 1-Apr EX16-B13 BLADE TILT WASHER EX16-B14 BLADE TILT DRIVE GEAR EX16-B15 SCREW 9 2 2 1/4-20UNCX 3/4 10 EX16-B16 ANGLE FOLLOWER EX16-B17 SCREW 2 EX16-B
EX-21 Parts Breakdown (A) 22
EX-21 Parts List (A) Part No Description EX21-A01 MAIN BODY EX21-A03N TOP COVER EX21-A04 ALLEN SCREW EX21-A05 EX21-A06 EX21-A12 AIR NOZZLE EX21-A18 BOLT EX21-A19 EX21-A20 EX21-A21 ALLEN SCREW EX21-A22 HOLD DOWN CLAMP KNOB EX21-A23 WASHER EX21-A24 HOLD DOWN CLAMP SCREW EX21-A25 HOLD DOWN BAR EX21-A26 CAP SCREW EX21-A27 EX21-A28 EX21-A29 TAP SCREW EX21-A30 VR KNOB EX21-A31 EX21-A32 EX21-A33 SCREW EX21-A35 ALLEN SCREW EX21-A37 LINE CORD SOCKET EX21-A38 FUSE EX21-A40 GEAR CO
EX-21 Parts Breakdown (B) 24
EX-21 Parts List (B) Part No Description Specification Qty EX21-B01 TRUNNION 2 EX21-B02 SIDE PANEL 2 EX21-B03 REAR TRUNNION PLATE 1 EX21-B04 FRONT TRUNNION PLATE 1 EX21-B05 TABLE 1 EX21-B06 GROUND JUMPER EX21-B07 POWER CORD EX21-B08 SPONG BLOCK 1 EX21-B09 POLYFOAM 1 EX21-B10 SCREW 1/4-20UNCX1/2 1 EX21-B11 LOCK WASHER 1-Apr 3 EX21-B12 WASHER 1-Apr 9 EX21-B13 BLADE TILT WASHER EX21-B14 BLADE TILT DRIVE GEAR EX21-B15 SCREW EX21-B16 ANGLE FOLLOWER EX21-B17 SCREW
EX-30 Parts Breakdown (A) 26
EX-30 Parts List (A) Part No Description Specification Qty EX30-A01 MAIN BODY EX30-A03 TOP COVER EX30-A04 ALLEN SCREW EX30-A05 SWITCH COVER 1 EX30-A53 LOCK WASHER 1/4” 1 EX30-A06 SWITCH 1 EX30-A54 FLAT WASHER 1/4” (O.D.
EX-30 Parts Breakdown (B) 28
EX-30 Parts List (B) Part No Description Specification Qty EX30-B01 TRUNNION 2 EX30-B02 SIDE PANEL 2 EX30-B03 REAR TRUNNION PLATE 1 EX30-B04 FRONT TRUNNION PLATE 1 EX30-B05 TABLE 1 EX30-B06 GROUND JUMPER EX30-B07 POWER CORD EX30-B08 SPONG BLOCK 1 EX30-B09 POLYFOAM 1 EX30-B10 SCREW 1/4-20UNCX1/2 1 EX30-B11 LOCK WASHER 1-Apr 3 EX30-B12 WASHER 1-Apr 9 EX30-B13 BLADE TILT WASHER EX30-B14 BLADE TILT DRIVE GEAR EX30-B15 SCREW EX30-B16 ANGLE FOLLOWER EX30-B17 SCREW
EX-16, EX-21 EX-30 Drive Assembly Breakdown/List (C) 30
EX-16, EX-21 EX-30 Drive Assembly Breakdown/List (C) Part No Description 2 EX21-C02 BALANCE BLOCK 3 EX21-C03 SET SCREW 4 EX21-C04 ALLEN SCREW 5 EX21-C05 6 EX21-C06 7 EX21-C07 MOTOR COVER PLATE 8 EX21-C08 SCREW M6X16 9 EX21-C09 BEARING 608ZZ 10 EX21.
Wiring Diagram 32
Notes 33
Notes 34
Notes 35
Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local recycling centre and place into the appropriate recycling bin. Only for EU countries Do not dispose of electric tools together with household waste material.
