Code 505203 Code 505204 Code 505205 Code 505206 Pillar Drills User Manual 505203 AT2001DP 505204 AT2501DP 505205 AT2801FDP 505206 AT3202FDP
Index of Contents Index of Contents Declaration of Conformaity What’s Included General Safety Instructions General Safety Instructions for Drilling Machines Specification Assembly Illustration and Parts Description Changing the Speed Speed Select Table Removing the Chuck Assembly Maintenance Troubleshooting Parts Breakdown/List Wiring Diagram 02 02 03-04-05 5-6 06 07 08-09-10-11-12-13 14-15 16 17 18 19 20 21-22-22-23-24-25-26-27-28-29 30-31 Declaration of Conformity Copied from CE Certificate Manufacture
What’s Included Quantity Item Part 1 No AT2001DP Pillar Drill AT2801DP Pillar Drill AT2801FDP Pillar Drill AT3202FDP Pillar Drill A B C D Box Containing: 1 No Pillar drill head 1 No Base 1 No Drill table mounting bracket arm assembly 1 No Drill table 1 No Drill pillar complete with mounting flange, rise and fall rack and retaining ring 1 No Chuck guard assembly with micro switch and three Phillips screws Bags Containing: 1 No 2 No 1 No 1 No 1 No 4 No 1 No 1 No 1 No 1 No Model Number
What’s Included 2 a a b 3 b a 1 4 a c b 5 b 8 12 7 9 6 10 11 15 14 13 16 4
What’s Included same safety checks on them, and ensure that they are correctly rated to safely supply the current that is required for your machine. It is also recommended that the power supply outlet is the switched type, and that the supply is switched off whilst plugging in, or unplugging the machine.
General Safety Instructions should be given to the removal of rings and wristwatches, if these are liable to be a ‘snag’ hazard. Consideration should also be given to non-slip footwear, etc. It is good practice to leave the machine unplugged until work is about to commence, also make sure to unplug the machine when it is not in use, or unattended. Always disconnect by pulling on the plug body and not the cable.
Specification Model Code Power Speed Range Throat Taper Chuck Cap/Type Chuck Travel Max Chuck to Table Max Chuck to Base Diameter of Column Table Size Table Tilt Base Size Overall L x W x H Weight AT2001DP 505203 375W (230V) (12) 180-2,740rpm 195mm 2MT 13mm Keyless 80mm 320mm 560mm 70mm 300 x 300mm -45° to +45° 420 x 250mm 630 x 330 x 1,050mm 58kg Model Code Power Speed Range Throat Taper Chuck Cap/Type Chuck Travel Max Chuck to Table Max Chuck to Base Diameter of Column Table Size Table Tilt Base Size Ov
Assembly Please read through the section entitled illustration and parts description, to identify the parts quickly and easily. Slot the drill table (4a) into the machined hole to the front of the mounting arm (3a) and screw a Bristol clamping handle (8) into to the threaded hole beneath the table and tighten, (see fig 13) check it has ‘pinched’ up on the drill table spigot and the drill table is immobile.
Assembly Fig 08-09 Rise and fall rack Pinion Machined flat Fig 10 Fig 05-06 5 14 5 13 Fig 11 Fig 07 Top of rack Cup chamfer 9 Continues Over...
Assembly Fig 12 4b 8 PIllar drill head Fig 13 WARNING! The drill head is a heavy and substantial piece of machinery, you are advised to have help to lift it clear of the box and fit it to the column. CHECK the drill head, ensure that the two hex socket grub screws that lock the head in place on the column are withdrawn and will not foul on the column (5) when the head is fitted (see fig 16).
Assembly Fig 17 Threaded hole Raised boss Machined slot Grub screw caphead bolt, note the raised boss of the feed mechanism and the two spigots inside the feed handle. Mount the handle over the boss and ensure the spigots inside the handle (7) engages into the machined slot in the boss. Secure with the supplied caphead bolt through the hole in the centre of the handle through to the tapped hole in the mounting boss (see figs 18-19-20-21).
Assembly Chuck guard Morse taper arbor & chuck (Radial Drills Only) Locate the chuck guard assembly (6) and the three Phillips screws. Offer up the fixing holes in the micro switch unit with the three threaded holes to the side of the drill head (1) and secure in place with the Phillips screws, see figs 22-23 Locate the morse taper arbor (10), insert the arbor into the keyless chuck (9) then slot the assembly up into the quill. Using a high faced mallet, lightly tap it home.
Assembly Pillar drills assembled.
Illustration and Parts Description Pulley drive belt cover Pulley cover hand knob Motor yoke locking knob On/Off switch shroud Drive belt tensioning lever lock Chuck guard micro switch Motor Chuck guard Lever feed handle Retaining collar Keyless chuck Rise and fall rack Drill table Crank handle Bristol clamping handle Mounting flange Drill column Base casting Quill Pulley Motor Pulley Jockey Pulley (Drive belt tensioning) 14
Illustration and Parts Description B Depth stop nuts A B A On/Off switch (A) Emergency stop button (B) Depth stop assembly (A) Depth stop scale (B) Chuck guard height locking knob B A Bristol clamping handle for the drill table Bristol clamping handle for securing the table mounting arm Drive belt tensioning lever lock (A) Motor yoke butterfly knob (B) A B Chuck guard micro switch assembly.
Changing the Speed Fig 29-30-31-32 WARNING! DISCONNECT THE PILLAR DRILL FROM THE MAINS SUPPLY BEFORE CONTINUING! Locate and loosen the motor yoke butterfly locks (A). Locate the drive belt tensioning lever (B), (see fig 27) turn it clockwise, to move the motor assembly “in”. This will release the tension from the drive belts (See figs 29-30-31-32). Turn clockwise to slacken the belts Fig 27 B A Refer to the speed select table and ascertain the belt positions for the speed you require.
Speed Select Table 505203 (AT2001DP) 505205 (AT2801FDP) 505204 (AT2801DP) 505206 (AT3202FDP) 17
Removing the Chuck Assembly Preparation Removing the chuck While holding the handle in place turn the chuck to line up the morse taper arbor in the quill’s machined slot, (See fig 34). Insert the morse taper drift (11) in the quill’s slot, thus pushing the morse taper down and releasing the chuck, (See fig 35). You wil require the morse taper drift (11) Lower the quill to its maximum depth by turning the feed lever handle.
Maintenance WARNING! DISCONNECT THE MACHINE FROM THE MAINS SUPPLY BEFORE CONTINUING! Cleaning Excessive dust in the motor can cause excessive heat to develop. Every effort should be made to prevent foreign material from entering the motor. When operated under conditions likely to permit accumulations of dust, dirt or waste, a visual inspection should be made at frequent intervals. Accumulations of dry dust can usually be blown out successfully.
Troubleshooting TROUBLE PROBABLE CAUSE REMEDY Noisy operation 1. Incorrect belt tension 2. Dry Spindle 3. Loose spindle pulley 1. Adjust the tension 2. Lubricate spindle 3. Checking tightness of retaining nut on pulley, and tighten if necessary 4. Tighten set screws in pulleys 4. Loose motor pulley Drill bit burns 1. Incorrect speed 2. Chips not coming out of hole 3. Dull Drill bit 4. Feeding too slow 5. Not lubricated 1. Change speed 2. Retract drill bit frequently to clear chips 3.
Parts Breakdown/List (505203) 21 Continues Over...
Parts Breakdown/List (505203) No. Desc. of parts D&D Drawing No. Q’ty 34 Switch KJD12A 1 1 Base 13301001A 1 35 Pan head screw GB818-85 M5x16 3 2 Support column 16101002B 1 36 Wire terminal CE-5 1 3 Hex. Head screw GB5781-86 M10x35 4 37 Switch box 16102008D 1 4 Hex. Socket head screw GB80-85 M10x12 1 38 Pan head screw GB818-85 M5x6 2 39 Lockwasher GB862.1-87/5 2 5 Rack 16101010A 1 40 Special screw set 16102021 1 6 Crank 13201009 1 41 Hex.
Parts Breakdown/List (505203) 68 Depth stop collar w/ scale 16104003C 1 69 Hub assm. 16104002B 1 70 Roll pin GB879-86 6x45 1 71 Feed handle 16104001C 1 72 Cylindric hex.
Parts Breakdown/List (505204-505205) 24
Parts Breakdown/List (505204-505205) No. Desc. of parts D&D Drawing No. Q’ty 36 Wire terminal CE-5 1 1 Base 16101001A 1 37 Switch box 16202008D 1 2 Column support 16201002A 1 38 Pan head screw GB818-85 M5x6 2 3 Hex. Head screw GB5781-86 M10x35 4 39 Lock washer GB862.1-87/5 2 4 Hex. Socket set screw GB80-85 M10x12 4 40 Special screw set 16102021 1 5 Rack 16101010 1 41 Hex. nut GB6172-86 M12 2 6 Crank 13201009 1 42 Spring cap 16104008 1 7 Hex.
Parts Breakdown/List (505204-505205) 70 Roll pin GB879-86 6x45 1 84 Idler pivot 16205007 1 71 Feed handle 16104001C 1 85 Motor pulley 16205005 1 72 Cylindric hex.
Parts Breakdown/List (505206) 27 Continues Over...
Parts Breakdown/List (505206) No. Desc. of parts D&D Drawing No. Q’ty 1 Base 20101001A 1 2 Hex. Head screw GB5781-86 M12x40 4 3 Column support 20101002 1 4 Hex. Socket set screw GB80-85 M10x12 4 40 36 Self tapping screw GB845-85 ST4.2x9.
Parts Breakdown/List (505206) 70 Roll pin GB879-86/8x25 2 86 Ball bearing GB276-89/60202 2 71 Head 20102001K 1 87 Center pulley 20105006 1 72 Depth stop collar w/ scale 16104003C 1 73 Hub. Assm.
Wiring Diagram (505203-505204-505205) 30
Wiring Diagram (505206) 31
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