Pasadena Blue Line Metro Radio System Maintenance Handbook For Canam Technology Inc. AFL Works Order No.: Q107519 Including AFL product part No’s.
Table of Contents AMENDMENT LIST RECORD SHEET ........................................................................................... 5 INTRODUCTION................................................................................................................................ 6 Scope ................................................................................................................................................................ 6 Purpose.....................................................
5.1.3.11 Technical Specification (11-007402) .................................................................................... 39 5.1.3.12 Drg. No. 11-007402, LNA General Assembly ...................................................................... 40 5.1.3.13 Drg. No. 11-007470, LNA RF Circuit Diagram .................................................................... 41 5.1.3.14 Drg. No. 11-007471 LNA DC Wiring Diagram .................................................................... 42 5.1.
5.3.3.3 Drg. No. 11-005902 LNA General Assembly Drawing............................................................. 71 5.3.3.4 Drg. No. 11-005970, LNA Circuit Diagram (RF) ..................................................................... 72 5.3.3.5 Drg. No. 11-005971, LNA Circuit Diagram (DC Wiring Layout)............................................. 73 5.3.3.6 Technical Specification (11-006702)........................................................................................ 74 5.3.3.7 Drg. No.
AMENDMENT LIST RECORD SHEET Issue No. 1 Date Incorporated by CMH Page No.
INTRODUCTION Scope This handbook is for use solely with the equipment identified by the AFL Part Number shown on the front cover. It is not to be used with any other equipment unless specifically authorised by Aerial Facilities Limited. This is a controlled release document and, as such, becomes a part of Aerial Facilities’Total Quality Management System. Alterations and modification may therefore only be performed by Aerial Facilities Ltd.
Glossary of Terms Repeater or Cell Enhancer Band Selective Repeater Channel Selective Repeater BTS C/NR Downlink (D.L.) Uplink (U.L.) EMC GND DC AC ID OIP3 LED M.S. N/A N/C NF RF Rx Tx S/N A Radio Frequency (RF) amplifier which can simultaneously amplify and re-broadcast Mobile Station (MS) and Base Transceiver Station (BTS) signals. A Cell Enhancer designed for operation on a range of channels within a specified frequency band.
AFL Drawing Symbol Keys P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA Maintenance Handbook H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 Page:-8 of 8
1. SAFETY CONSIDERATIONS 1.1 Electric Shock Hazard Electrical shocks due to faulty mains driven power supplies. Whilst ever potentially present in any electrical equipment, such a condition would be minimised by quality installation practice and thorough testing at: a) Original assembly. b) Commissioning. c) Regular intervals, thereafter. All test equipment to be in good working order prior to its use. High current power supplies can be dangerous because of the possibility of substantial arcing.
1.3 Chemical Hazard Beryllium Oxide, also known as Beryllium Monoxide, or Thermalox™ , is sometimes used in devices within equipment produced by Aerial Facilities Ltd. Beryllium oxide dust can be toxic if inhaled, leading to chronic respiratory problems. It is harmless if ingested or by contact. Products that contain beryllium are load terminations (dummy loads) and some power amplifiers. These products can be identified by a yellow and black “skull and crossbones” danger symbol (shown above).
2. OVERVIEW/SYSTEM DESCRIPTION The AFL Fibre feed Amplifiers for the Pasadena Blue line project are 2 way on-band RF amplifiers. Their application is as an interface between the fibre optical link from the off air amplifiers and the tunnel antenna/leaky feeder system. There are two units one designated ‘UNIT 1’ for the frequencies in the 470-473MHz range , the other ‘UNIT 2’ for the frequencies in the 483-486MHz range. Each unit is housed in an environmentally protected IP65 steel wall-mount case.
3. SPECIFICATIONS 3.1 Parts Lists 3.1.1 Location 2 Equipment Parts List 60-056101 60-056102 60-056103 PBL F/O BDA LOC2 470/473 MHz PBL F/O BDA LOC2 483/485 MHz PBL BDA LOC2 812/857MHz 1 1 1 3.1.2 Unit 1 Fibre Fed Tunnel Amplifier 60-056101 Parts List AFL Part No.
91-500011 91-500015 91-500016 91-510010 91-510013 91-510014 91-520003 91-600005 91-600007 91-600014 91-600015 91-700017 91-800014 92-120009 92-400017 93-540035 96-300002 96-300045 96-500003 96-500005 96-700002 96-700005 96-900018 96-920011 96-920012 97-300010 97-400010 97-900004 98-200003 98-300003 PWR 3POLE PNL PLUG SEALED IP68 PWR CON CAP SEALED with INT. THREAD PWR 6POLE PNL PLUG SEALED IP68 PWR 3POLE FREE SOC.SEALED IP68 PWR CON CAP SEALED with Ext. THREAD PWR 6POLE FREE SOC.
3.1.3 Unit 2 Fibre Fed Tunnel Amplifier 60-056102 Parts List AFL Part No.
90-010520 90-010522 90-010523 90-010524 90-010525 91-030002 91-500011 91-500015 91-500016 91-510010 91-510013 91-510014 91-520003 91-600005 91-600007 91-600014 91-600015 91-700017 92-120009 92-400017 93-540035 96-300002 96-500003 96-500005 96-700002 96-700005 96-900018 96-920011 96-920012 97-300010 97-400010 97-900004 RF CABLE N-TYPE(M)-N-TYPE(M)150MM RF CABLE N-TYPE(M)-N-TYPE(M)250MM RF CABLE N-TYPE(M)-N-TYPE(M)300MM RF CABLE N-TYPE(M)-N-TYPE(M)350MM RF CABLE N-TYPE(M)-N-TYPE(M)400MM N ADAPTOR PANEL FEMAL
3.1.4 800MHz Bi-directional Air Interface Amplifier Parts List AFL Part No.
91-510010 91-510013 91-510014 91-600005 91-600007 91-600014 91-620002 91-640003 91-700017 92-120009 92-280033 92-400017 93-540035 96-300011 96-500003 96-500005 96-700002 96-700005 96-900018 96-920011 96-920012 97-000002 97-300010 97-400010 97-600001 97-600002 97-900004 PWR 3POLE FREE SOC.SEALED IP68 PWR CON CAP SEALED with Ext. THREAD PWR 6POLE FREE SOC.SEALED IP68 'D' 9 WAY SOCKET S/B TERM 'D' 9 WAY BLACK SHELL 'D' 9 WAY SOCKET S/B (NON FILTERED) 'D' 25 WAY SOCKET/IDC TERMS MISC 26 WAY RIBBON CABLE SOCK.
3.2 Technical Specifications 3.2.1 UHF ONE to Tunnels 1 & 2 Technical Specification Frequency Range: Band Width No. of Paths Downlink Gain Uplink Gain RF Connector RF Impedance VSWR Gain Adjustment Downlink PA Uplink PA Duplexer UP/DN Isolation Passband Ripple Noise Figure Noise Figure In-Band Spurious Out-band Spurious up to 3GHz: Downlink Channels: Uplink Channels: 470.2125MHz 473.2125MHz 470.2625MHz 473.2625MHz 482.2375MHz 485.
3.2.2 UHF ONE to Location TWO Technical Specification Frequency Range: Band Width: No. of Paths Downlink Gain Uplink Gain RF Connector RF Impedance VSWR Gain Adjustment Downlink PA Uplink PA Duplexer UP/DN Isolation Passband Ripple Noise Figure Noise Figure In-Band Spurious Out-band Spurious up to 3GHz Downlink Channels: Uplink Channels: 470.2125MHz 473.2125MHz 470.2625MHz 473.2625MHz 482.2375MHz 485.2375MHz Downlink :15kHz Uplink : 25kHz 2 82 dB min 80 dB min N type female 50Ω Better than 1.
3.2.3 UHF TWO to Tunnels 1 & 2 Technical Specification Frequency Range: Band Width: No. of Paths: RF Connector: RF Impedance: VSWR: Downlink Gain: Uplink Gain: Gain Adjustment: Downlink PA: Uplink PA: Duplexer UP/DN Isolation: Passband Ripple: Noise Figure: Noise Figure: In-Band Spurious: Out-band Spurious up to 3GHz: Downlink Channels: Uplink Channels: 483.0625MHz 486.0625MHz 483.2875MHz 486.2875MHz 483.3125MHz 486.3125MHz 483.5625MHz 486.5625MHz Downlink :15kHz Uplink : 25kHz ,486.0625MHz, 486.
3.2.4 UHF TWO to Location TWO Technical Specification Frequency Range: Band Width: No. of Paths: RF Connector: RF Impedance: VSWR: Downlink Gain: Uplink Gain: Gain Adjustment: Downlink PA: Uplink PA: Duplexer UP/DN Isolation: Passband Ripple: Noise Figure: Noise Figure: In-Band Spurious: Out-band Spurious up to 3GHz: Downlink Channels: Uplink Channels: 483.0625MHz 486.0625MHz 483.2875MHz 486.2875MHz 483.3125MHz 486.3125MHz 483.5625MHz 486.5625MHz Downlink :15kHz Uplink : 25kHz ,486.0625MHz, 486.
3.2.5 800MHz Bi-directional Amplifier to Location TWO Technical Specification Frequency Range: Band Width: No. of Paths: No. of RF Ports: No. of Fibre Connections: RF Connector: RF Impedance: VSWR: Downlink Gain: Uplink Gain: Gain Adjustment: Downlink PA: Downlink Power: Uplink PA: Uplink Power: Duplexer UP/DN Isolation: Passband Ripple: Noise Figure: In-Band Spurious: MTBF: Supply Input Voltage: Alarms Fitted: Downlink Channels: Uplink Channels: 857.9375MHz 812.9375MHz 859.7625MHz 814.
3.3 Mechanical Specification 3.3.1 Unit 1, Unit 2, + 800MHz BDA Size: height: 620 mm width: 420 mm depth: 250 mm (excluding connectors, heatsinks, handles and feet) Fixings: 4 holes on 500 mm (h) x 467 mm (w) Weight: 50 kg (approx.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B A CHKD Maintenance Handbook Page:-24 of 24 APPD GD 15/10/02 DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED PB DBS DRAWN 250 [9.9"] 2 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.1mm TOLERANCES 709 [2'-3.9"] 3 SCALE 1:8 CABLE GLANDS (FIBRE OPTICS) 3 THIS IS A PROPRIETARY DESIGN OF AERIAL FACILITIES LTD.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B A CHKD Maintenance Handbook Page:-25 of 25 APPD GD 15/10/02 DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED PB DBS DRAWN VHF 620 [2'-0.4"] 483MHz INPUT 1 800MHz LCX 470/473MHz INPUT 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.1mm TOLERANCES 3 SCALE 1:8 115V AC INPUT 709 [2'-3.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B A CHKD Maintenance Handbook Page:-26 of 26 APPD GD 15/10/02 DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED PB DBS DRAWN 250 [9.9"] 2 3 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.1mm TOLERANCES 3 SCALE THIS IS A PROPRIETARY DESIGN OF AERIAL FACILITIES LTD.
H/book Number:-60-056100HBKM Issue No:-1 dB dB 30dB 20dB 12-001801 11-007301 32dB 11-007401 32dB 11-007401 dB 30dB 20dB 12-004201 11-007301 32dB 11-007401 20dB dB 20dB 20dB 20dB 20dB -12dBm -22dBm 20dB 20dB 20dB 20dB 25dB 20dB 32dB 11-007401 32dB 11-007401 32dB -20dBm 6dB 486.5625MHz -20dBm 6dB 486.0625MHz -20dBm 6dB 486.2875MHz -20dBm 6dB -3dBm 11-007401 32dB 11-007401 -27dBm 486.3125MHz -35dBm 483.5625MHz -35dBm 483.0625MHz -35dBm 483.
P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA Maintenance Handbook H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 Page:-28 of 28
5. SUB-UNIT MODULES 5.1 Location 2, Unit 1 (60-056101) 5.1.1 Bandpass Filters (02-007302, 02-013401) 5.1.1.1 Description The bandpass filters are multi-section designs with a bandwidth dependent upon the passband frequencies, (both tuned to customer requirements). The response shape is basically Chebyshev with a passband design ripple of 0.1dB.
5.1.2 ¼Watt 0- -30dB Switched Attenuator (10-000701) 5.1.2.1 General Application In many practical applications for Cell Enhancers etc., the gain in each path is found to be excessive. Therefore, provision is made within the unit for the setting of attenuation in each path, to reduce the gain. 5.1.2.2 Switched Attenuators The AFL switched attenuators are available in two different types; 0 – 30dB in 2 dB steps (as in this case), or 0 – 15dB in 1 dB steps.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B 11-006102 380-500MHz 1W 12-24vDC ******** **/**/20** OR 0086 19 OUT 34 AFL 28 CHKD Maintenance Handbook Page:-31 of 31 APPD 22/03/02 DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED MNR DRAWN 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.1mm TOLERANCES 3 SCALE THIS IS A PROPRIETARY DESIGN OF AERIAL FACILITIES LTD.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 H G F E D C B A C1 P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA Maintenance Handbook Page:-32 of 32 1 THIRD ANGLE PROJECTION RF IN 1 No 1A R1 2 ISSUE C2 8.2pF DESCRIPTION PRODUCTION ISSUE 910R R2 5R6 910R R3 2 3 3 DATE 23/01/02 18nH L1 18nH L2 MNR C3 3.3pF 4 CHKD DRAWN L3 18nH L4 18nH R4 100R C8 1nF APPD IB 23/01/02 DATE ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED CB MNR 6.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B A CHKD Maintenance Handbook Page:-33 of 33 APPD IB 23/01/02 DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED CB MNR DRAWN RF IN 1 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.1mm TOLERANCES 3 SCALE -ve +6V 220mA -ve +6V 220mA DC INPUT 3 THIS IS A PROPRIETARY DESIGN OF AERIAL FACILITIES LTD.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B A CHKD A B V_IN Maintenance Handbook Page:-34 of 34 2 2 1 J4 J3 J4 1 1 J5 J3 2 2 J5 J1 1 P1 1 J1 J2 2 >12V DC I/P 1 2 + + C13 10u 1u C4 ZD3 5.
5.1.3.7 Technical Specification (11-007302) Frequency range: Bandwidth: Gain: 1dB Compression Point: 3rd order intercept: Input/Output return loss: Noise figure: Connectors: Supply: operational: Temperature range: storage: Weight: Size: 380-500MHz <140MHz 20-22dB +23.5dB (typical) +36dB (typical) >20dB <1.3dB SMA female 200-230mA @ 24V DC -10°C to +55°C -30°C to +70°C <300gms 90 x 55 x 30.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B A 2 11-007302 380-500MHz 20dB 10-24V DC ******** **/**/20** OR DEVICES ELECTROSTATIC SENSITIVE FOR HANDLING OBSERVE PRECAUTIONS 0086 19 OUT IN 34 AFL 28 CHKD Maintenance Handbook Page:-36 of 36 APPD IB 9/7/02 DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED CB DBS DRAWN 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B A CHKD Maintenance Handbook Page:-37 of 37 IB 5/7/02 APPD DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED CB DBS DRAWN RF INPUT 1 51R R1 11303-3 CPL1 1nF C3 1nF C1 C4 3.3pF C7 3.3pF 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.1mm TOLERANCES 3 TR1 SCALE 330nH G CLY2 TR2 CLY2 D S - S D L4 G Ø1.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B A CHKD Maintenance Handbook Page:-38 of 38 APPD IB 8/7/02 DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED CB DBS DRAWN RF IN 1 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.1mm TOLERANCES 3 SCALE 5V 75mA -ve -ve 5V 75mA DC INPUT 3 THIS IS A PROPRIETARY DESIGN OF AERIAL FACILITIES LTD.
5.1.3.11 Technical Specification (11-007402) Frequency range: Bandwidth: Gain: 1dB Compression Point: 3rd order intercept: Input/Output return loss: Noise figure: Connectors: Supply: operational: Temperature range: storage: Weight: Size: 380-500MHz <140MHz 30-32dB +22dB (typical) +34dB (typical) >19dB <1.3dB SMA female 300-330mA @ 10-24V DC -10°C to +55°C -30°C to +70°C <300gms 90 x 55 x 30.
Issue No:-1 Date:-13/02/2003 F E D C B A 2 11-007402 380-500MHz 30dB 10-24V DC ******** **/**/20** IN 4 PLACES see note 2 OR 0086 19 OUT IN 35 AFL 28 see note 2 CHKD Maintenance Handbook Page:-40 of 40 APPD IB 9/7/02 DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED CB DBS DRAWN 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B A CHKD Maintenance Handbook Page:-41 of 41 IB 5/7/02 APPD DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED CB DBS DRAWN RF INPUT 1 51R R1 11303-3 CPL1 1nF C3 1nF C1 3.3pF C7 3.3pF C4 10uF C14 RF OUTPUT + 4 2 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B A CHKD Maintenance Handbook Page:-42 of 42 APPD IB 8/7/02 DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED CB DBS DRAWN RF IN 1 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.
5.1.4 3 Stage Amplifier Alarm Boards (12-002201) 5.1.4.1 Description Amplifier Alarm Boards are fitted to monitor the bias conditions of AFL Class A amplifiers which remain constant in normal operation. Any departure from normal bias conditions is a result of device failure, excess temperature, over-driving or oscillation (excessive power). In normal operation, the Class A bias circuit of the amplifier develops a constant voltage of 1.20V across the collector current setting resistor.
5.1.4.2 Technical Specification Operating voltage: Alarm Threshold: Max. switch current: Max. switch volts: Max. switch power: Min. switch load: Relay isolation: Mechanical life: Relay approval: Connector details: Temperature range: PCB Size: 8 to 30V (floating earth) Vcc - 1.20 volt +15% Alarm output relay contacts: 1.0Amp 120Vdc/60VA 24W/60VA 10.0µA/10.0mV 1.5kV >2x107 operations BT type 56 15-way 0.
5.1.4.3 Drg. No.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 Maintenance Handbook Page:-46 of 46 M L K J I H G F E D C D1 1.23v SR12D 1 + C1 1uF R2 120R R1 1K8 + - IC3 6 5 - IC2 + 7 2 IC1 , IC2 & IC3 = LM324AM ALL DIODES = LL4148 UNLESS MARKED OTHERWISE R4 3K6 R3 120R 6 5 3 7 3 HI R5 100K 4 CONN 2 CONN 1 R6 100K 2 3 R7 100K LOW - IC3 + 11 4 5 1 R8 100K C2 100n 1K R11 VCC +7.
5.1.4.
5.1.5 10 Watt Power Amplifier (12-004205) 5.1.5.1 Description The power amplifier fitted in this unit is a multi-stage, solid state power amplifier. Class A circuitry is employed throughout the device to ensure excellent linearity over a wide dynamic frequency range. All the semi-conductor devices are very conservatively rated to ensure low device junction temperatures and a long, trouble free working lifetime. The power amplifier should require no maintenance over its operating life.
Issue No:-1 Date:-13/02/2003 F E D C B 1 6 7 3 DET2 2 VIO 8 4 REF 9 5 7 DET1 6 IN 2 POSNS 4 13 32 2 2 31 23 11 27 Maintenance Handbook Page:-49 of 49 BB APPD 8/5/00 DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED GB CHKD DBS DRAWN 26 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.1mm TOLERANCES 3 C1 SCALE THIS IS A PROPRIETARY DESIGN OF AERIAL FACILITIES LTD.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B RF INPUT C8 220pF C1 56pF C2 1-14pF FB1 REG.1 LM337T L2 1uH L1 OUT ADJ C4 1-14pF * C5 47pF * R1 1R2 * C6 47pF C7 1nF ARE 50 ohm STRIPLINES IN C3 1uF * TR1 TP5012 FB2 CHKD Maintenance Handbook Page:-50 of 50 APPD BB 17/5/00 DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED GB DBS DRAWN 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.
5.1.5.5 1 CIRC. REF. A B C D E Drg. No. 12-004271C1, 10W PA Parts List(1) 2 3 4 AFL STOCK REF. 5 DESCRIPTION C1 93-200006 56pF CHIP CAP 10% TOL.
5.1.5.6 1 CIRC. REF. A B C Drg. No. 12-004271C2, 10W PA Parts List(2) 2 3 4 AFL STOCK REF. DESCRIPTION TR1 REFER TO GA 12-004205 FOR DETAILS TR2 REFER TO GA 12-004205 FOR DETAILS REG1 94-300002 LM337T, VOLTAGE REGULATOR REG2 94-300002 LM337T, VOLTAGE REGULATOR D1 94-120006 2OTQ45 45V DUAL SCHOTTKY DIODE R1 93-540075 1R2 2.5W RESISTOR R2 93-630037 1KR CHIP RESISTOR R3 93-630032 470R CHIP RESISTOR R4 93-630037 1KR CHIP RESISTOR R5 93-510036 68R 6W RESISTOR 90-500012 1.
5.1.5.7 Drg. No.
5.1.6 DC/DC Converter, 24V in, 12V 8A out (13-003011) 5.1.6.1 Description The DC/DC converter fitted is an AFL assembled, high power PCB unit with an 8 amp @ 12V output capability. The circuit is basically an O.E.M semiconductor regulator (one side of which has a heatsink mounting plate, that is usually bolted to the casing of a Cell Enhancer) and smoothing components built onto a printed circuit board with screw block terminations. Note: no circuit diagram of the O.E.M. regulator is available.
5.1.7 Wide Dynamic Range AGC (17-001101, Det. & 17-001201, Atten.) 5.1.7.1 Description The equipment is fitted with a wide dynamic range Automatic Gain Control (AGC) system. This is generally fitted in the Uplink path (not usually needed in the downlink path, as the signal here is at an almost constant level), to avoid overloading the amplifiers (with the associated performance degradation) should a mobile be operated very close to the unit.
For small signals, below AGC onset, the output control line will be close to 12V and the AGC attenuator will have minimum attenuation. As the signal level increases the control line voltage will fall, increasing the attenuator value and keeping the system output level at a constant value. The AGC onset level is adjusted by the choice of sampler resistor R1 and by the setting of potentiometer VR1. The attenuator comprises a 50? P.I.N diode, voltage-variable attenuator with a range of 3 to 30dB.
5.1.7.3 Drg. No.
5.1.7.4 Drg. No.
5.1.7.5 Drg. No.
5.1.7.6 Drg. No.
5.1.8 24V Single Relay Board (80-008902) 5.1.8.1 Description The General Purpose Relay Board allows the inversion of signals and the isolation of circuits. It is equipped with a single dual pole change-over relay RL1, with completely isolated wiring, accessed via a 15 way in-line connector. The relay is provided with polarity protection diodes and diodes for suppressing the transients caused by "flywheel effect" which can destroy switching transistors or induce spikes on neighbouring circuits.
5.1.8.2 Drg. No.
5.1.9 24V 400W Flat-Pack Power Supply (96-300011) 5.1.9.1 Description The power supply unit is a switched-mode type capable of supplying 24V DC at 16.0Amps continuously. Equipment of this type typically requires approximately 10.0 Amps at 24V DC, so the PSU will be used conservatively ensuring a long operational lifetime. No routine maintenance of the PSU is required. If a fault is suspected, then the output voltage from the power supply may be measured on its output terminals.
5.1.10 JWS75-15/A PSU (96-300045) 5.1.10.1 Description The power supply unit is a switched-mode type capable of supplying 24V DC at 6.25Amps continuously. This PSU is used to provide power for the fibre optic modules which will typically require approximately 3.0 Amps at 24V DC, so the PSU will be used conservatively ensuring a long operational lifetime. No routine maintenance of the PSU is required.
5.1.11 Fibre Optic Receiver & Transmitter (98-200003 & 98-300003) 5.1.11.1 Description The F/O units consist of a receiver & transmitter, which modulates the RF signal onto a laser carrier and transmits it via fibre/optic cable to a receiver unit some distance away where it is demodulated back to the original RF signal with very small values of accrued attenuation.
5.1.11.2 Technical Specification Tx: Rx: Frequency Range: Link noise figure: Link noise figure (max.): Total link gain: @30KHz B/W: CNR @ 5 Km link length: @200KHz B/W: @1.2MHz B/W: RF total input power: Input IP3: Optical budget: Max. link length: Response Flatness: Optical Output Power (Tx): Optical Wavelength: Fibre loss: Optical return loss: Optical Connector loss: Power Consumption: 120mA @ 15V DC (320mA @ -10BC) 330mA @ 15V DC 0.1 – 2.
5.2 Location 2, Unit 2 (60-056102) 5.2.1 Two Section Notch Filter (02-010401) 5.2.1.1 Description Fitted in Unit 2 after the amplification stages is a 2 element notch filter (one in downlink, one in uplink), which is designed to reject the uplink frequencies in the downlink path and vice-versa. The notch filter is not required for Unit One as the rejection from the two series bandpass filters as apposed to one, is sufficient to meet the specification. 5.2.1.
5.2.2 Crossband Couplers (07-004801 & 07-005705) 5.2.2.1 Description The purpose of a crossband coupler is to either combine/split transmission signals from different parts of the frequency spectrum. The crossband coupler fitted here, is the means by which the separate UHF & GSM frequency band signals are mixed to form a composite RF signal. It basically comprises of a 3 port device, two filters, one a low pass the other a high pass, that are then mixed and fed to a common output.
5.3 800MHz Bi-Directional Air Interface Amplifier (60-056103) 5.3.1 Bandpass Filter (02-007201) 5.3.1.1 Description The bandpass filters are multi-section designs with a bandwidth dependent upon the passband frequencies, (both tuned to customer requirements). The response shape is basically Chebyshev with a passband design ripple of 0.1dB.
5.3.2 ¼Watt 0- -30dB Switched Attenuator (10-000701) See section 5.1.2 5.3.3 Low Noise Amplifiers (11-005902 & 11-006702) 5.3.3.1 Description The Gallium-Arsenide low noise amplifier used in the unit is a double stage, solid-state low noise amplifier. Class A circuitry is used throughout the units to ensure excellent linearity and extremely low noise over a very wide dynamic range. The active devices are very moderately rated to provide a long trouble-free working life.
Date:-13/02/2003 F E D C B A CHKD Maintenance Handbook Page:-71 of 71 APPD IB 25/03/02 DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED AC MNR DRAWN IN REF. FREQ. GAIN S/N DATE AFL SENSITIVE DEVICES ELECTROSTATIC FOR HANDLING OBSERVE PRECAUTIONS ATTENTION see note 2 0086 OUT 34 31 AFL 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.1mm TOLERANCES 3 SCALE 1.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B A CHKD Maintenance Handbook Page:-72 of 72 APPD IB 21/03/02 DATE RF IN P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED AC MNR DRAWN 1 CPL 1 1D1304-3 3 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.1mm TOLERANCES 3 SCALE THIS IS A PROPRIETARY DESIGN OF AERIAL FACILITIES LTD.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B A CHKD Maintenance Handbook Page:-73 of 73 APPD IB 26/03/02 DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED AC MNR DRAWN RF IN 1 -ve2 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.1mm TOLERANCES 3 SCALE THIS IS A PROPRIETARY DESIGN OF AERIAL FACILITIES LTD.
5.3.3.6 Technical Specification (11-006702) Frequency Range: Bandwidth: Gain: 1dB Compression Point: OIP3: Input/Output Return Loss: Noise Figure: Power Consumption: Supply Voltage: Connectors: operational: Temperature Range: storage: Size: Weight: 800 – 1000MHz <200MHz 29dB (typical) 20dBm 33dBm >18dB 1.3dB (typical) 180mA @ 24V DC 10-24V DC SMA female -10°C to +55°C -40°C to +70°C 90 x 55 x 30.
Date:-13/02/2003 F E D C B A 39R 0.125W 2% RESISTOR CHIP 56R 0.125W 2% RESISTOR CHIP 0R0 0.5W 1% 2010 RESISTOR CHIP 4.7KR 0.125W 2% RESISTOR CHIP LM7808CT 8V VOLTAGE REGULATOR 5V DPDT SMD G6H-2F LOW PROFILE 93-630016 93-630018 93-630135 93-630049 94-300018 96-910009 DESCRIPTION Select on test 0R0 0.1W 2% 0805 CHIP RESISTOR Select on test OR 6 19 ITEM No. 35 8 36 12 11 9 10 6 ITEM No.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B A CHKD Maintenance Handbook Page:-76 of 76 APPD IB 18/2/02 DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED AC DBS DRAWN RF INPUT 1 R2 470R 100pF C3 R6 180R G L1 S D ATF-33143 TR1 82nH R7 180R 3 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 F E D C B A CHKD Maintenance Handbook Page:-77 of 77 APPD IB 19/2/02 DATE P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA 1 ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE STATED AC DBS DRAWN RF IN 1 2 NO DECIMAL PLACE ± 1mm ONE DECIMAL PLACE ± 0.3mm TWO DECIMAL PLACES ± 0.1mm TOLERANCES 3 SCALE - J5 2 -ve2 5 Tel : 01494 777000 Fax : 01494 777002 Aerial Facilities Limited England J5 1 +ve2 (6.
5.3.4 5Watt Power Amplifier (12-000201) 5.3.4.1 Description The power amplifier fitted to this unit is a multi-stage, solid state power amplifier. Class A circuitry is employed throughout the device to ensure excellent linearity over a wide dynamic frequency range. All the semi-conductor devices are very conservatively rated to ensure low device junction temperatures and a long, trouble free working lifetime. The power amplifier should require no maintenance over its operating life.
Issue No:-1 Date:-13/02/2003 24 P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA Maintenance Handbook Page:-79 of 79 1 THIRD ANGLE PROJECTION 6 No 1A 2 DESCRIPTION PRODUCTION ISSUE ISSUE 3 SEE DETAIL 1 (6 POSITIONS) 29 2 2 DATE 04/06/99 SEE NOTE 2 30 19 POS 36 35 3 POS 14 27 5/. A THIN FILM OF ITEM 26 TO BE APPLIED TO MATING SURFACES OF ITEMS 1 & 3.
H/book Number:-60-056100HBKM Issue No:-1 Date:-13/02/2003 H G F E D C B A P B L Tunnels Loc 2 Units 1 & 2 + 800MHz BDA Maintenance Handbook Page:-80 of 80 1 THIRD ANGLE PROJECTION 24v dc 1 No 1A RF INPUT C35 1nF L7 C2 1-14pF 2 DESCRIPTION PRODUCTION ISSUE 470pF C1 2 C3 1.
5.3.4.5 1 CIRC. REF. A B C D E F Drg. No. 12-000270C1, LPA Parts List(1) 2 3 4 DESCRIPTION AFL STOCK REF. C1 9 3 -2 0 0 0 1 7 4 7 0 p F C H I P C A P A C I T O R 1 0 % T O L (M IN) C2 C3 9 3 -1 3 0 0 2 3 9 3 -1 3 0 0 1 4 1 -1 4 p F P C B M O U N T A I R T R I M M E R C A P A C I T O R 1.
5.3.4.6 1 CIRC. REF. A B C D Drg. No.
5.3.4.7 1 CIRC. REF. A L4 Drg. No. 12-000270C3, LPA Parts List(3) 2 3 L6 93-910001 + 90-500012 L7 9 0 -5 0 0 0 0 7 5 DESCRIPTION AFL STOCK REF. 93-910001 + 90-500012 93-910001 + 90-500012 L5 4 FERROX BEAD(FX4008) + 1.5 TURNS OF 1.25 ENAM. COPPER WIRE(6.5 DIA.) FERROX BEAD(FX4008) + 1.5 TURNS OF 1.25 ENAM. COPPER WIRE(6.5 DIA.) A FERROX BEAD(FX4008) + 1.5 TURNS OF 1.25 ENAM. COPPER WIRE(6.5 DIA.) LOOP OF 20 SWG TINNED COPPER WIRE B B C C D D E E F F 1A 04/06/99 PROD ISS.
5.3.4.8 Drg. No.
5.3.5 3 Stage Alarm Board (12-002201) See section 5.1.4 5.3.6 DC/DC Converter (13-003011) See section 5.1.6 5.3.7 Channel Control & Channel Selective Modules (17-002101 & 17-003002) 5.3.7.1 Channel Selective Module Description The channel selectivity module is employed when the Cell Enhancer requirement dictates that very narrow bandwidths (single operating channels), must be selected from within the operating passband. One channel selectivity module is required for each channel.
5.3.7.2 Drg. No.
5.3.7.3 Channel Control Module Description The control module consists of a bank of four, in-line data switches each of which control one channel module frequency setting. One controller unit can therefore control four channel modules. The following list shows the frequencies available for each switch setting. 5.3.7.4 Channel Controller Frequencies IDC PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 5.3.7.5 Setting Frequency DIP Switches (off) ALC level Gain B/W IF Freq.
6. INSTALLATION 6.1 Initial Installation Record When this equipment is initially commissioned, please use the equipment set-up record sheet in Appendix A. This will help both the installation personnel and AFL should these figures be needed for future reference or diagnosis. 6.2 General The size and weight of the wall units mean that they represent a significant health hazard unless they are mechanically installed in the correct manner.
6.5 RF Connections All RF connections are made to the cable termination, located on the right-hand side of the wall enclosure. Care must be taken to ensure that the correct connections are made with particular attention made to the base station TX/RX ports. In the event that the base transmitter is connected to the RX output of the rack, damage to the equipment may be done if the base station transmitter is then keyed. If the environment where the equipment is installed is deemed to be ‘wet’ i.e.
7. MAINTENANCE 7.1 General Procedures 7.1.1 Fault Finding In the event that the performance of the system is suspect, a methodical and logical approach to the problem will reveal the cause of the difficulty. The System consists of modules within a wall mounted, environmentally protected enclosure. Transmissions from the main base stations are passed though the system to the mobile radio equipment; this could be a handheld walkie-talkie, mobile telephone or a transceiver in a vehicle.
7.1.2 Downlink Confirm that there is a signal at the expected frequency and strength from the base station. If this is not present then the fault may lay outside the system. To confirm this, inject a downlink frequency signal from a known source at the master site BTS input and check for output at the remote site feeder output. If a signal is not received at the output it will be necessary to follow the downlink path through the system to find a point at which the signal is lost.
7.1.5 Checking service Following the repair of any part of the system it is recommended that a full end-to-end test is carried out in accordance with the test specification and that the coverage is checked by survey. It is important to bear in mind that the system includes a radiating cable network and base stations that may be faulty or may have been damaged. 7.1.6 Service Support Advice and assistance with maintaining and servicing this system are available by contacting Aerial Facilities Ltd. 7.
7.3 Care of Modules 7.3.1 General Comments Many of the active modules contain semiconductor devices utilising MOS technology, which can be damaged by electrostatic discharge. Correct handling of such modules is mandatory to ensure their long-term reliability. To prevent damage to a module, it must be withdrawn/inserted with care. The module may have connectors on its underside, which might not be visible to the service operative. 7.3.
5) If the amplifier to be removed has a heatsink attached, there may be several different ways it can have been assembled. The most commonly used method, is screws through the front of the heatsink to threaded screw holes (or nuts and bolts), into the amplifier within the main case. If the heatsink is mounted on the rear of the main case (e.g.
APPENDIX A INITIAL EQUIPMENT SET-UP CALCULATIONS GENERAL INFORMATION Client Name: AFL Equip. Model No. Site Name: Date: Model ANTENNA SYSTEMS Gain Azimuth Comments A - Service Antenna B – Donor Antenna Type Loss Length Comments C – Service Feeder D – Donor Feeder INITIAL PARAMETERS E – CE Output Power F – Antenna Isolation G – Input signal level from donor BTS Operating Voltage DOWNLINK CALCULATIONS Parameter Comments Input signal level (G) CE max.