Specifications

50
AVANTI Service Lift for Wind Turbines
A A
B B
C C
D D
E E
F F
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
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Denmark
R
ønnevangs Allé 6
DK-3400 Hillerød
AIP ApS
Stamp:
Material:
Dimension:
Edit by:
Edge:
Constructor:
Surface:
Title:
Revsion note:
Measure tolerance:
Replaced by:
Date:
Sign:
Replaces:
Drw. no.
Valid from:
Rev.no.:
Release
Scale:
Weight:
35812012
Pegasus L CE Europe 50Hz
Acciona
ISO 2768-mK
01
Proj:
Format:
A3
ISO-E
kg
282,884
1 / 1
Sheet no.
2500 mm min.
E.6 Information signs and documents
The following information signs and documents are supplied
with the service tool kit and shall always be available.
Location Document
Service
tool kit
Standing on top only with
service tool kit sticker
Quick guide of service tool kit
Electrical hazard warning sticker
Evacuation guide of service tool kit
Pull to release sticker
1)
E.7 WTG integration requirements
Special attention shall be given to the integration of
the service tool kit in the WTG.
WTG
component
General integration
requirements
Fences of intermediate
and top platforms.
Top surfaces of horizontal railings
shall feature non-slip treatment.
E.8 Service top limit plate
The service top limit switches override those ones on the
cabin. They are activated by a service top limit plate, which
shall be installed on the ladder so that top obstruction device
(roof) is at least 2500 mm from overhead tower components
when the service lift reaches its maximum top travel.
E.9 Installation
The preassembled set can be entered through the tower door.
The service tool kit is installed on the top of the cabin and
fastened with bolts through lifting eyes.
1. Remove the extension roof.
2. Fix the lifting eyes on to the cabin.
3. Position the preassembled structure over the service lift
roof.
4. Insert the bolts through the vertical profiles, the three lifting
eyes and the reinforment for installation.
5. Tight the bolts with nuts.
6. Connect service control box to the cabin control box.
7. Turn the NORMAL/SERVICE selector of the cabin control
box to SERVICE position.
Disassembling is done in reverse order.
Standing on top only
with service tool kit
sticker
Service tool kit
quick guide
Evacuation guide of
service tool kit
QUICK GUIDE - SERVICE TOOL KIT
• Only personnel trained to use the service lift may operate this system.
• Before using the lift, carefully read and observe all operating instructions.
• Product conforms to the EC-Directive 2006/42/EC.
(For details, see User’s, Installation and Maintenance Manual)
www.avanti-online.com
45541308 Service tool kit Quick guide CE 1st EN R01
WHEN SERVICE TOOL KIT IS INSTALLED RATED LOAD
IS DECREASED FROM 240 KG TO 215KG!
Top obstruction
device
DOWN button
UP button
Emergency
stop button
Top railings with
nonslip surface
Service control
box with UP,
DOWN &
emergency
stop buttons
Swinging profiles
door switch (S20)
Swinging profiles door
Service
top normal
limit switch
(S1.1r)
Service
top final
limit switch
(S13r)
COMPONENTS: ACCESS & EGRESS AT
BOTTOM PLATFORM:
ACCESS & EGRESS AT INTERMEDIATES
AND TOP PLATFORMS:
TOP OBSTRUCTION DEVICE BECOMES DISABLED
WHEN SERVICE TOOL KIT IS INSTALLED.
DURING ASCENT, PERSONNEL SHALL CONSTANTLY
VERIFY THAT TRAVEL ZONE IS FREE OF OBSTACLES.
STOP STOP
1. LEVEL SERVICE LIFT ROOF WITH PLATFORM
FLOOR.
2. CLIMB OVER SERVICE TOOL KIT FENCE AND
OVERPASS PLATFORM FENCE AS SPECIFIED
BY MANUFACTURER.
Fig.1
Fig.5 Fig.6 Fig.7 Fig.8 Fig.9 Fig.10 Fig.11 Fig.12 Fig.13
Fig.2 Fig.3 Fig.4
Rev. 1 9/01/2014
45540088 STK Pegasus Evac guide CE 1st EN R01
General: Only use the service tool kit if you have received instructions about how
to operate it in all predictable situations. These instructions can only be given by a
person with the proper knowledge e.g. AVANTI Trainer or Trainer approved by AVANTI.
The following precautions and procedures are to be followed during operation of
service tool kit, and if the service tool kit stops and the manual descent from the cabin
cannot be performed.
Operating the service tool kit: Wear PPE at all times (safety helmet, full body
harness, shock absorber, lanyard and fall protection system compatible with the
safety rail).
Evacuation UPWARDS:
1. Attach the fall protection system to the safety rail of the guiding ladder (see Fig. 1).
2. Release the shock absorber from the service anchor point (see Fig. 2).
3. Climb up the service tool kit using the railings of both sides (see Fig. 3).
4. Climb on to the guiding ladder (see Fig. 4).
Evacuation DOWNWARDS:
1. Climb on to the service tool kit using the railings of both sides.
2. Open the top hatch (see Fig. 5).
2. Climb down through the top hatch using the cabin evacuation ladder (see Fig. 6).
3. Release the shock absorber from the service anchor point (see Fig. 7).
4. Close the top hatch (see Fig. 8).
5. Attach the shock absorber to the bottom lift anchor point (see Fig. 9).
6. Position yourself to one side and open the bottom hatches.
7. Climb down through the bottom hatches (see Fig. 10).
8. Attach the fall protection system to the safety rail of the guiding ladder (see Fig. 11).
8. Release the shock absorber from the bottom anchor point (see Fig. 12).
9. Close the bottom hatches (see Fig. 13).
Evacuation from the service tool kit is only necessary in extreme situations. If necessary, please follow procedures below.
Evacuation guide and safety measures of service tool kit for Pegasus
Electrical hazard
warning sticker
Overhead tower
components
Service top
limit switch
( S1.1R )
Emergency
service top
limit switch
(S13R)
Top
obstruction
device
(Roof)
Service
top limit
plate
!
A2-7079999967Spring washer DIN 127 A2 M81561
A2-7077568118
Lubricating Nipple DIN 71412 A G 1/8
15 9
A2-7076208040Screw DIN 7991 A4 M8x4025 8
A2-7076208025Bolt DIN 7991 A2 M8x2525 7
A2-7076206020Bolt DIN 7991 A2 M6x2095 6
Steel
76112020
Bolt ISO 7380 A2 M12x20
45 5
A2-7076110020Bolt ISO 7380 A2 M10x2045 4
A2-7076108045
Bolt ISO 7380 A2 M8x45
95 3
A2-7076108025Bolt ISO 7380 A2 M8x254052
A2-7076106016
Bolt ISO 7380 A2 M6x16
55 1
A2-7076105080Bolt ISO 7380 A2 M5x8025 0
A2-7076105040
Bolt ISO 7380 A2 M5x40
24 9
A2-7076105020Bolt ISO 7380 A2 M5x2024 8
A2-7076104025
Bolt ISO 7380 A2 M4x25
14 7
A2-7076104016Bolt ISO 7380 A2 M4x1624 6
A2-7076104012
Bolt ISO 7380 A2 M4x12
24 5
A2-7076103012Bolt ISO 7380 A2 M3x1224 4
A2-7075108110Bolt DIN 933 A2 M8x11084 3
A2-7075108025Bolt DIN 933 A2 M8x2514 2
A2-7075108020Bolt DIN 933 A2 M8x202141
Steel, Mild75106014Bolt DIN 933 A2 M6x1494 0
A2-7074108105Bolt DIN 931 A2 M8x1051139
A2-7074108100Bolt DIN 931 A2 M8x10013 8
A2-7073110999Washer DIN 125 A A2 M1043 7
A2-7073108999Washer DIN 125 A A2 M89236
A2-7073105999Washer DIN 125A A2 M543 5
A4-7071208999Lock Nut DIN 985 A4 M86034
A4-7071205999Lock Nut DIN 985 A4 M5 63 3
AISI 30445702002Actuator for switch13 2
S235 JRG245541311oil sticker13 1
Default45541267harness ES 13 0
S235 JRG245541266Lift Caution Label 1st EN-ES12 9
45512416
Rotating carabiner
22 8
Default45512322Hexagon head nipple G 1/8 MT150 12 6
PA 645512306
Handle
22 4
Default45512064Wire with nylon cover D2.3mm22 3
AW5754 H11145512061
Talurit4
22
PVC-U45512027PVC Bag for manual12 1
45502473
up limit Switch
12 0
S235 JRG245303753Flat cable cabin support11 8
AW5754 H11145303536
Cable bracket
11 7
AW5754 H11145303529Frontal panel11 5
AW5754 H11145303516Motor cover11 4
AW5754 H11145303515Right panel11 3
AW5754 H11145303514
Left panel
11 2
AW5754 H11145303005Step411
45108165
Cabin control box Acciona CE
11 0
35499434Top floating Set STK29
35499427
Left perforated door set
18
35499426Right perforated door set1
7
35499402
Set Bottom
16
35499376Equipped Main Structure1
5
35499375Floor hatch14
Default35402017Interlock AZ16-VK-M1613
35108002Motor group 0212
35108001Motor group 0111
MATERIAL
ARTICLE No.DESCRIPTIONQTYPOS
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
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10
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14
15
15
16
16
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17
18
18
19
19
20
20
21
21
22
22
23
23
24
24
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
L L
T
H
I
S
D
O
C
U
M
E
N
T
A
N
D
IT
S
C
O
N
T
E
N
T
S
A
R
E
P
R
O
P
R
I
E
T
A
R
Y
T
O
A
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P
A
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D
B
Y
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H
T
.
T
H
E
Y
A
R
E
C
O
N
F
I
D
E
N
T
I
A
L
A
N
D
M
A
Y
C
O
N
T
A
I
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G
A
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L
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P
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G
E
D
I
N
F
O
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M
A
T
I
O
N
.
C
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I
N
G
,
S
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B
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IN
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T
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D
P
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S
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I
N
A
N
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F
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A
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D
F
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A
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Y
P
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P
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E
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A
N
T
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A
T
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R
I
G
I
N
A
L
L
Y
I
N
T
E
N
D
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D
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S
P
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I
B
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D
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W
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N
C
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N
S
E
N
T
O
F
A
I
P
A
p
S
.
Fixing
bolts
Fixing
bolts
Extension
Roof
Service tool kit
shall be mounted
on lift at bottom
platform.
After the service tool kit has been disassembled from the
service lift, perform an inspection filling in the “Appendix B: In-
spection checklist” and the “Appendix C: Operation log sheet”.
After the service tool kit has been disassembled from the ser-
vice lift, remember to remove the lifting eyes and the reinforce-
ment for installation and to install the extension roof!
1)
Optional for CE versions. Mandatory for AECO version.
STOP
STOP