By Avalon B-Vent Gas Stove and Fireplace Insert ¥ Freestanding Stove ¥ Masonry Fireplace Insert ¥ Factory Built (Z.C.) Fireplace Insert Listed WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency, or the gas supplier. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
SAFETY PRECAUTIONS ¥ IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department - or - RED LO H I H FF O LO BLUE THIS CONTROL THIS CONTROL I O N C 3 H8 HAS BEEN CONVERTED TO I CH 4 -or- H ¥ LO ¥ This unit must be installed by a qualified installer to prevent the possibility of an explosion.
SAFETY PRECAUTIONS (CONTINUED) ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ ¥ Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. The viewing glass should be opened for service only (see the maintenance section of this manual). Any safety screen or guard removed for servicing must be replaced prior to operating the heater.
PAGE 4 TABLE OF CONTENTS General Information Operating Your Heater Introduction & Important Information ............. 1 Safety Precautions......................................... 2 Features & Specifications .............................. 5 Before You Begin.......................................... 27 Location of Controls ....................................... 27 Starting The Pilot ........................................... 28 Starting the Heater for the First Time ............
FEATURES AND SPECIFICATIONS Installation Options: Features: ¥ ¥ Freestanding ¥ ¥ Masonry Fireplace Insert ¥ Zero-Clearance (Metal) Fireplace Insert ¥ ¥ ¥ ¥ ¥ ¥ Works During Power Outages (millivolt system) High Efficiency; 80% Natural Gas, 82% LP (Steady State) Optional Thermostat or Remote Control Realistic "Wood Fire" Look Convenient Operating Controls Variable-Rate Heat Output Quiet Blower for Effective Heat Distribution Low Maintenance Heating Specifications: Approximate Heating Capacity (in squa
STOVE INSTALLATION - PAGE 6 For qualified installers only! Installation Preparation ! ! ! This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1 and the requirements listed in this manual. Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Notify your insurance company before hooking up this heater. The requirements listed below are divided into sections. All requirements must be met simultaneously.
STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 7 Stove Panel Assembly 1 Remove the strain relief that holds the power cord in place. It can be found on the convection panel at the rear right of the stove. TO REMOVE THE STRAIN RELIEF Compress the strain relief from the top and bottom with a pair of slip joint pliers. Once compressed, the strain relief can be pulled out.
3 4 STOVE INSTALLATION (CONT.) - For qualified installers only! Direct the two red wires for the on/off switch and the molex connector for the blower out the back right of the heater (there are also two red wires leading to the spill switch Ð leave these wires in place). Place the top panel upside down against a non-scratching surface. Attach the two strips of gasket along the outside of the two studs on each side.
STOVE INSTALLATION (CONT.) - 9 PAGE 9 Slide the nine U-Nuts into place (see the illustration below). Install the on/off switch (see the illustration below). If installing a thermostat or remote control, do so now. Disconnect the power cord at the molex connector. Then insert the power cord through the rear panel and re-attach to the molex connector leading from the heater (see the illustration below). Attach the rear panel to the heater (see the illustration below).
PAGE 10 STOVE INSTALLATION (CONT.) - For qualified installers only! 10 Pull gently on the power cord to take out any extra slack. Replace the strain relief and push it into the hole in the rear panel (see the instructions under step 1 above). 11 Attach the control cover by sliding it over the attachment hooks. Place the black grill in place. The control cover hangs on two sets of hooks on both sides. Align the control cover and slide the bracket onto the hooks and then move downwards.
STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 11 Floor Protection ¥ When the stove is installed directly on carpeting, vinyl or other combustible material other than wood flooring, the stove must be installed on a metal or wood protection panel extending the full width and depth of the pedestal (Minimum 24-1/2" wide by 20" deep).
PAGE 12 STOVE INSTALLATION (CONT.) - For qualified installers only! Gas Line Install ! ! ¥ ¥ The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1 and the requirements listed below. The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the manual shutoff valve.
STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 13 Gas Inlet Pressure ¥ ? ? With the heater off, the inlet pressure must meet the requirements listed in the table below If the pressure is not sufficient, make sure the piping used is large enough and the total gas load for the residence does not exceed the amount supplied.
PAGE 14 STOVE INSTALLATION (CONT.) - For qualified installers only! Vent Requirements ! ! ¥ ¥ ¥ ¥ ¥ Always maintain the required 1" clearance (air space) to combustible materials to prevent a fire hazard. Do not fill air spaces with insulation. The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance.
STOVE INSTALLATION (CONT.) - For qualified installers only! PAGE 15 Vent Termination Requirements ¥ ¥ ¥ Vent termination must have an approved cap (to prevent water from entering) Vent termination must not be located where it will become plugged by snow or other material Vent termination must be 1' above the roof and meet the requirements outlined in ANSI Z223.1, section 7.6.2. 1' Minimum ! Note: ANSI 223.1, section 7.6.2 outlines additional requirements for gas vent terminations.
PAGE 16 INSERT INSTALLATION - For qualified installers only! Installation Preparation ! ! ! This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1 and the requirements listed in this manual. Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Notify your insurance company before hooking up this heater. The requirements listed below are divided into sections. All requirements must be met simultaneously.
INSERT INSTALLATION (CONT.) - For qualified installers only! PAGE 17 Switching the Power Cord to the Left Side + The power cord may be routed to the left side. To do this, follow the directions below. 1 Remove the strain relief on the right side of the heater (see the illustration below). . 2 Use a 7/16" nutdriver to remove the two nuts holding the right convection plate in place (see the illustration on page 7 under step # 2). Use a 1/4" nutdriver to remove the screw above the right convection plate.
PAGE 18 INSERT INSTALLATION (CONT.) - For qualified installers only! Insert Placement (continued) ¥ Insert must be placed so no combustibles are within, or can swing within 36" of the front of the heater (e.g.
INSERT INSTALLATION (CONT.) - For qualified installers only! PAGE 19 Gas Line Install (continued) Fuel ¥ This heater is designed either for natural gas or for propane (but not for both). Check the sticker on the top of the gas control valve to make sure the correct fuel is used.
PAGE 20 INSERT INSTALLATION (CONT.) - For qualified installers only! Vent Requirements ! ! ¥ ¥ ¥ ? ¥ ? Always maintain the required 1" clearance (air space) to combustible materials to prevent a fire hazard. Do not fill air spaces with insulation. The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance.
INSERT INSTALLATION (CONT.
PAGE 22 INSERT INSTALLATION (CONT.) - For qualified installers only! Surround Panel Installation (continued) 5 ? 6 Thread the red wires for the on/off switch through the hole in the upper right of the panels and trim (thread the wires from the inside). If installing a thermostat or remote control, install it at this point (see the owner's manual or the instructions included with the kit). Attach the two red wires to the top posts of the on/off switch.
FINALIZING THE INSTALLATION PAGE 23 Steps for Finalizing the Installation ! 1 Turn the gas control valve to "OFF" prior to conducting any service. Remove the gold door by lifting it off its hangers. Hooks on Side of Heater Bracket (on back side of door) Door The door hangs on a pair of hooks on both sides. Lift the door up and off the hooks to remove. To replace, align the brackets on the door over the hooks and slide downwards until the door locks in place.
PAGE 24 3 FINALIZING THE INSTALLATION (CONT.) Install the log set and ember strip. Rear Log (largest) The rear log has a flat portion that rests on this ledge Front Log The front log has two slots that straddle the clips on both sides (push the log all the way back). AA Pilot Assembly Burner Pan The left twig has two holes to accept the pins in the front and rear log. AA AA AA The right twig has a hole for the pin on the left twig.
FINALIZING THE INSTALLATION (CONT.) Slide the glass Cross Section of Glass Attachment back into place Glass Clip and tighten the Attachment Studs glass clip nuts. Face of Heater Make sure the gasket remains in place and is not NOTE: Make sure the gasket is not pinched pinched underneath the glass clip. underneath the glass clip. NOTE: If the gasket does not stay in place, use stove gasket cement to re-attach or use a new gasket.
PAGE 26 7 FINALIZING THE INSTALLATION (CONT.) Check for proper draft. ON STOVES: Vent Collar Draft Hood TO TEST THE DRAFT: Remove the back panel. Start the heater and check the perimeter of the draft hood with a gas detector or smoke. If combustion products leak out the draft hood, the vent may need to be taller to improve draft.
OPERATING YOUR HEATER PAGE 27 Before You Begin ! Read this entire manual before you use your new heater (especially the section "Safety Precautions" on pages 2 & 3). Failure to follow the instructions may result in property damage, bodily injury, or even death. Location of Controls - See explanation below ON/OFF Switch The on/off switch is located on the rear panel on stoves, on the top right surround panel on inserts.
PAGE 28 OPERATING YOUR HEATER (CONTINUED) Starting The Pilot Flame O C N PI B AA AA A AA A AA OFF T LO ON A The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off or if the heater malfunctions. If the pilot turns off frequently, call your dealer for information.
OPERATING YOUR HEATER (CONTINUED) PAGE 29 Starting the Heater for the First Time ¥ Painted Stoves require the paint to be cured. Start the heater and burn on low for 20 minutes. Turn off and let cool. Repeat twice to fully cure the paint. + Fumes and smoke from the paint curing and oil burning off the steel may occur the first time you start your heater. This is normal. We recommend you open windows to vent the room. + Condensation may appear on the glass each time you start the heater - this is normal.
PAGE 30 OPERATING YOUR HEATER (CONTINUED) Adjusting the Blower Speed + The blower helps transfer the heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. Blower Knob OFF HI LO BLOWER PILOT IGNITER Turn the knob all the way counter-clockwise to turn the blower off. One click clockwise turns the blower to high speed.
PAGE 31 MAINTAINING YOUR HEATER Maintaining Your Stove's Appearance ! ! The enameled surfaces may chip if struck. Damaged surfaces may be repaired using the enamel touch-up paint available from Travis Industries. Fingerprints or other marks left on the gold surface may become etched in place if they are not wiped clean prior to turning the stove on. Clean the surfaces with denatured alcohol and a soft cloth. Cleaning Your Stove ¥ ¥ Use denatured alcohol and a soft cloth to clean the gold surfaces.
PAGE 32 TROUBLESHOOTING Problem: Pilot Will Not Light Possible Cause: Don't Call for Service Until You: A gas shut off valve is turned off Check all gas shut off valves The valve control knob isn't turned to "PILOT" See "Starting the Pilot Light" Step C The valve control knob isn't pushed in See "Starting the Pilot Light" Step C The igniter wasn't pressed repeatedly See "Starting the Pilot Light" Step C The pilot light has gone out See "Starting the Pilot Light" The ON/OFF switch is turned to
TROUBLESHOOTING (CONTINUED) PAGE 33 How this Heater Works ! This heater is designed with safety as the primary concern. Many of the internal components are for safety purposes. Therefore, only certified gas service technicians should service this heater. What Turns the Main Burners On and Off This electricity is used to operate the main burners. LO FF O H I O VENT N When heated, the thermopile generates electricity (a very small amount, measured in "Millivolts").
PAGE 34 TROUBLESHOOTING (CONTINUED) Why Nothing Should Be Placed Against the Heater Your heater has a grill on the sides, bottom, and top that must not be blocked. The grill area around the control cover allows air into the firebox. If it is blocked the combustion inside the firebox will not burn normally. This will result in reduced efficiency and the exhaust gases will become dirty.
WARRANTY PAGE 35 TRAVIS INDUSTRIES, INC. warrants the AVANTI natural gas heater to be defect-free in material and workmanship for five (5) years from the date of purchase, with the exception of the glass, paint, electrical components, switches, piezo igniter, fans, gaskets, logs, moving parts, gas valve, manifold, and burner pan. This does not include service call cost or any other additional charges. Check with your dealer for all costs if arranging a warranty call.
OPTIONAL EQUIPMENT PAGE 37 Remote Control (Part # 99300651) ! 1 Do not connect 110-120 VAC to the gas control valve or wiring system of this unit. The rear panel must be removed and the on/off switch installed prior to installing the remote control (see page 11 for details). Remove and discard the jumper wire on the on/off switch Connect the two female (black) connectors on the remote control wire to the two posts the jumper wire was attached to.
PAGE 38 OPTIONAL EQUIPMENT (CONTINUED) Thermostat (Part # 99300650) ! 1 Do not connect 110-120 VAC to the gas control valve or wiring of this unit. The rear panel must be removed and the on/off switch installed prior to installing the remote control (see page 9 for details). Remove and discard the jumper wire on the on/off switch Connect the two female connectors on the thermostat wire to the two posts the jumper wire was attached to. Back of on/off switch Rear Panel Red wires leading to the stove.
OPTIONAL EQUIPMENT (CONTINUED) PAGE 39 Avanti LP (Propane) Burner Pan (Part # 98900736) The LP burner pan should be installed prior to installing the heater. ! Turn off the gas leading to the heater (if attached). 1 Remove the LP burner pan from the packaging and remove the two screws holding the boxing brackets in place with a 5/16" nutdriver. Keep the packaging, boxing brackets, and screws. They are used to ship the natural gas (NG) burner pan back to Travis Industries.
PAGE 40 OPTIONAL EQUIPMENT (CONTINUED) 9 Replace the side glass but do not tighten it in place. Insert the center glass into position and center it. Tighten the center glass clip nuts until the gasket starts to flatten, making sure the gasket remains in place and is not pinched underneath the glass clip (use a 5/16" nutdriver). Slide the side glass towards the center until the edge butts up against the center glass.
OPTIONAL EQUIPMENT (CONTINUED) PAGE 41 45° Flue Adapter (Part # 98900118) The 45° flue adapter is designed for insert installations requiring a more flexible flue outlet. 1 Install the flue adapter prior to inserting the insert into the fireplace. 2 Use a phillips-head screwdriver to unscrew the two screws holding the spill switch bracket in place. Place the screws and bracket, with wires still attached, aside. 3 Unscrew the seven screws holding the draft hood in place.
PAGE 42 INDEX B Vent (insert) .............................................................. 20 Operating the Heater .................................................... 27 B vent (stove) ............................................................... 14 Paint Curing................................................................. 29 Blower Speed ............................................................... 30 Parts List .....................................................................