864 HO GS Fireplace Featuring the • • • • • Burner Direct Vent Fireplace Natural Gas or Propane Vent Horizontally or Vertically Standard Residential Mobile Home Approved Tested and Listed by Report # 100162735PRT-001 - ANSI Z21.88 WARNING: - If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Table of Contents Overview ............................................................................. 3 Listing Details ...................................................................... 3 Installation Options .............................................................. 6 Heating Specifications ......................................................... 6 Dimensions ......................................................................... 6 Packing List ...........................................
Introduction and Important Information 3 Overview This manual details the installation requirements for the 864 HO GS fireplace. For operating and maintenance instructions, refer to the 864 HO GS Owner's Manual (part # 100-01253). Listing Details This appliance was listed by Intertek Test Labs to ANSI Z21.88. The listing label is attached to the appliance near the gas control valve. A copy is shown to the right.
Safety Precautions Safety Warnings: Failure to follow all of the requirements may result in property damage, bodily injury, or even death. This unit must be installed by a qualified installer to prevent the possibility of an explosion. This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI Z223.1 and NFPA 54(88), in Canada follow CSA B149.1.
Safety Precautions 5 Safety Warnings (continued): Allow the heater to cool before carrying out any maintenance or cleaning. Operate the heater according to the instructions included in this manual. If the main burners do not start correctly turn the gas off and call your dealer for service. This unit is not for use with solid fuel. Do not place anything inside the firebox (except approved Travis Industries components).
Features and Specifications Installation Options Residential or Mobile Home Raised or Floor Placement Straight or Corner Placement Internal or External Chase Flush or Recessed Face Bedroom Approved Heating Specifications Natural Gas Propane Up to 2,500 Up to 2,500 46,700 46,700 Approximate Heating Capacity (in square feet)* Maximum BTU Input Per Hour * ** Heating capacity will vary with floor plan, insulation, and outside temperature.
Installation 7 (for qualified installers only) Packing List Propane Conversion Kit Log Set Grate On/Off Switch, Cover Plate, and Wire 4 AA Batteries, 1 9Volt Battery Additional Items Required 864 Fireback Direct Vent Gas Line Equipment (shutoff valve, pipe, etc.) Electrical Equipment (min. 14 gauge, grounded line) Recommended Installation Procedure Frame the opening for the fireplace. Make sure to allow for vent installation.
Installation (for qualified installers only) Massachusetts Requirements NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.
Installation 9 (for qualified installers only) Fireplace Placement Requirements Fireplace must be installed on a level surface capable of supporting the fireplace and vent Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) Fireplace should be located out of traffic and away from furniture and draperies. Fireplace must be placed so the gaps below and above the glass frame do not become blocked. Fireplace may be placed in a bedroom.
Installation (for qualified installers only) Min.
Installation 11 (for qualified installers only) Min. Framing Dimensions – Top Vent NOTE: When the vent is routed vertically the framing must accommodate the vent and required 1” clearance. The framing dimensions below reflect the additional 1” depth required.
Installation (for qualified installers only) Nailing Brackets The fireplace has nailing brackets on both sides. Secure the fireplace to the framing. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured cornerto-corner the fireplace should be square (approx. 54-7/8” – 1394mm). See the illustration below. Use shims to insure the fireplace is square.
Installation 13 (for qualified installers only) Corner Installations - Rear Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). NOTE: When venting horizontally, use minimum vent kit “C” (96200316) with one additional 45° elbow. Typically 12.5" 318mm Minimum 1/2" (13mm) Clearance Typically 5-1/2" 140mm 49" Min.
Installation (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: Flexible connector must not be longer than 36 inches. Shutoff valve must be a “T” handle gas cock. Only direct vent sealed combustion products are approved for bedrooms or bathrooms.
Installation (for qualified installers only) 15 Gas Line Location 6-1/4" 159mm 10-3/4" 273mm 3" (77mm) 7-3/4"(197mm) 6-1/4" 159mm 10-3/4" 273mm 3" (77mm) 6-3/4"(172mm) © Travis Industries 4100728 100-01254_000
Installation (for qualified installers only) Electrical Connection The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. Make sure the household breaker is shut off prior to working on any electrical lines.
Installation 17 (for qualified installers only) Optional Wall Switch or Thermostat Installation Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. The switch and wiring must be installed by a qualified installer. This fireplace includes an optional wall switch (with wire) to operate the fireplace burner without accessing the internal on/off switch. A thermostat may be used instead.
Installation (for qualified installers only) Vent Requirements The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system. In addition to the requirements listed here, follow the requirements provided with the vent.
Installation 19 (for qualified installers only) Vent Location and Vent Shield Position Make sure shield Make sure shield is at 90 deg. is at 45 deg.
Installation (for qualified installers only) Approved Vent Configurations Restrictor Position Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions. The charts for acceptable vent configurations detail the correct vent restrictor positions.
Installation 21 (for qualified installers only) Intake Restrictor 3/8" Wrench a (closed) # 5 #4 #3 #2 (open - stock position) # 1 b c Position 3 © Travis Industries 4100728 100-01254_000
Installation (for qualified installers only) Vent Configuration: Horizontal Termination (no vertical rise) NOTE: A Wall thimble (part #58DVA-WT) is required. The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. NOTE: When venting horizontally, use minimum vent kit “C” (96200316). If venting from a corner installation, an additional 45° elbow is required. Optional 45 Elbow Termination 45 Elbow Vent with No 45˚ Elbow 3 feet (0.
Installation 23 (for qualified installers only) Vent Configuration: Horizontal Termination (with vertical rise) Up to five elbows (45° or 90°) may be used. Only one horizontal elbow may be used. 10 feet (3 m) 0 feet 20’ max (6 m) 15 feet (4.5 m) The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. 5 feet (1.5 m) 22’ max (6.7 m) 22’ max (6.
Installation (for qualified installers only) Only one horizontal elbow may be used. 6-5/8" (168mm) diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)vent may be used for this configuration. Attach a 8” diameter 45° elbow to the fireplace, connect a reducer to the elbow (part # 98900165), then connect 65/8” vent to the reducer. Use the vertical high wind cap (46DVA-VCH). 20’ (6m) max Up to five elbows (45° or 90°) may be used. 15 feet (4.
Installation 25 (for qualified installers only) Termination Requirements ! Venting terminals shall not be recessed into a wall or siding. A Minimum 9" (229mm) clearance from any door or window B Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony C Minimum 1" (25mm) from outside corner walls NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. Roof Surface Roof Eaves 11" Min. (279mm) 6" Min.
Installation (for qualified installers only) Hearth Requirements Do not build a hearth more than 1" (25mm) above the Floor Mounted Fireplaces baseplate (this area must remain clear for the access door). If installed near carpet or other combustible flooring, the fireplace must be raised so the base of the unit is above the carpet surface or flooring material. WARNING: A non-combustible hearth is not required.
Installation 27 (for qualified installers only) Facing Requirements The included fiber board is required and must remain attached to the fireplace (see “a” below). Non-combustible facing must extend 7-3/4” (197mm) above the face of the fireplace (see “c” below). Drywall or other combustible may not be place on top of this non-combustible area. Drywall (or other combustible) may be placed above the non-combustible facing (see “b” below) and to the sides and below the fireplace face.
Installation (for qualified installers only) Facing and Faceplate Installation Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Any non-combustible facing under 1" (25mm) thick (see "Thin Facing" on page 31). Masonry Line Any non-combustible over 1" (25mm) thick (see "Thick Facing" on page 33).
Installation 29 (for qualified installers only) Optional Faceplates – Sizing Chart Name Height Width Notes FPX Faces 35-3/4” (908mm) 41” (1041mm) Avalon Faces Lopi Faces Bungalow & Tree of Life Faces Rosario Face 34-1/8” (867mm) 35-3/4” (908mm) 34” (864mm) 38” (965mm) 36-7/8” (937mm) 41” (1041mm) 36-7/8” (937mm) 42” (1067mm) Arch Faces have a 45-3/4” (1162mm) Radius – May fit over top of tile facing Optional facing will butt to edge of faceplate (tile line) May fit over top of tile facing Optio
Installation (for qualified installers only) Special Instructions for Louvered Grills / Rosario Faces The above grill/faces require the inner grill deflectors to be removed. See the instructions below. Remove the four inner deflectors (use needle-nose pliers if necessary). These tabs bend down to allow for removal. Re-attach the deflectors to the louvers for future use if using a different face or grill. Bend the tabs as shown, making sure the deflectors are secure and flat.
Installation 31 (for qualified installers only) Thin Facing Installation (tile, marble, or other non-combustible under 1" (25mm) thick) Tile Line Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. ine eL Til Facing is installed to this edge of the fireplace. Do not install tile (or other material) ine hL rt ea H in front of the glass frame, convection channel, or access panel openings.
Installation (for qualified installers only) Thin Facing Installation (tile, marble, under 1" (25mm) thick) - Side View Raised Fireplace Tile or other facing under 1’’ (25mm) (with no Hearth) thick. Face SIDE OF FIREPLACE Note how the facing extends 1’’ (25mm) above the base of the fireplace. 1’’ (25mm) Fireplace Support Floor Floor-Mounted Fireplace (with Hearth) Tile or other facing under 1’’ (25mm) thick. Face SIDE OF FIREPLACE Hearth: note how it extends under the face max.
Installation 33 (for qualified installers only) Thick Facing Installation (stone, brick, or other non-combustible over 1" (25mm) thick) Masonry Line If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched Faces" on page 34. e Ma Do not install masonry (or other ine hL art He material) in front of the Lin ry n so fireplace. This area must remain Masonry Line open to install the face.
Installation (for qualified installers only) Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces. The facing must be non-combustible and over 1" (25mm) in depth. Masonry Line The Fireplace Xtrordinair 864 Masonry Template is recommended for masonry installation (sku 98500688). The template helps locate and He installed.
Installation 35 (for qualified installers only) Thick Facing Installation - Side View Floor-Mounted Fireplace (with Hearth) Masonry or other non-combustible over 1’’ (25mm) thick SIDE OF FIREPLACE Face Hearth (note how it extends under the face - max. 1’’ (25mm) thick). The fireplace may be raised to accommodate thicker hearth materials. Max. 1’’ (25mm) Floor Raised Fireplace (with no Hearth) Masonry or other non-combustible over 1’’ (25mm) thick.
Installation (for qualified installers only) Mantel Requirements Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the non-combustible facing) must fall within the shaded portion of the table. Any material above the fireplace that protrudes more than 3/4” (19mm) from the non-combustible facing is considered a mantel and must meet the mantel requirements.
Installation 37 (for qualified installers only) Steps for Finalizing the Installation 1. 2. 3. 4. 5. 6. 7. 8. Remove the glass frame (see page 39). NOTE: If using propane (LP) convert the appliance prior to installing the logs. We recommend you purge the gas line at this time (with the glass frame removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. Make sure the two accent light bulbs are in place.
Installation (for qualified installers only) 9. Start the heater. 10. Leak test all gas joints. 11. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Correct Flames should be blue at the base, yellow-orange on the top.
Installation 39 (for qualified installers only) Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass frame. Warning: Do not strike or slam the glass frame. Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.
Installation (for qualified installers only) Glass Frame Removal and Installation (continued) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. Hold the latch at an angle and insert it into the slot on the glass frame anchor. Latch NOTE: this slot may be at a different angle than illustrated.
Installation 41 (for qualified installers only) Fireback Installation WARNING: Turn off gas to the appliance and make sure it has fully cooled prior to conducting service. 1. Remove the grate. 2. Install the firebacks following the directions below. a Remove the clips on both sides (these clips have keyholes, allowing removal without removing the screw) b Place the rear fireback in place. The side fireback holds the rear fireback in place hold the rear fireback while installing the side fireback.
Installation (for qualified installers only) Log Set Installation Back Log Install the back log as shown below. Make sure the bottom of the log lays flat against the two steel platforms on the burner (see arrows below). REAR LOG NOTE: Make sure the log is pushed all the way to the back. On NG units, the log will contact the back air shield (see page 48). On LP units, the log must locate within ½” (13mm) to 1” (26mm) of the back wall of the firebox.
Installation 43 (for qualified installers only) Right Log Install the right log as shown below. Position the log so the back edge contacts the metal plate on the burner and does not cover any burner holes.
Installation (for qualified installers only) Center Log Install the center log as shown below.
Installation (for qualified installers only) 45 Left Log Install the left log as shown below. Left Twig Install the left twig as shown below.
Installation (for qualified installers only) Right Twig Install the right twig as shown below. Right Branch Install the right branch as shown below.
Installation 47 (for qualified installers only) Ember Installation Install the embers as shown below. Make sure to cover the screws on the burner and any fireback seams with embers to create an aesthetic firebox. Rock Wool Installation The included rock wool is placed on top of the burner to enhance the glow from the burner. The rock wool works best when it is applied in a very thin, porous layer. The best method for applying the rock wool is to brush it on to the burner.
Installation (for qualified installers only) LP Conversion Instructions Convert the appliance prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 36). Remove the logs and embers (if installed - page 42) 2 Remove the grate and burner (see illustration to the right). Grasp the burner with both hands and lift it straight up and out of the firebox. 3 Remove and discard the back air shield. 4 Remove and discard the manifold cover (see below).
Installation 5 49 (for qualified installers only) Follow the directions below to replace the orifices. 1/2" Wrench Rear Burner Orifice b Front Burner Orifice a Use a 1/2" open end wrench to unscrew the two orifices. Apply thread sealant to the LP orifices prior to installation. Use the chart below to identify the correct orifices. c Screw each LP orifice in so the orifice protrudes 15/16" (24mm) (indicating full insertion).
Installation (for qualified installers only) 6 Install the new manifold cover included in the LP conversion kit (see illustration below). 7 Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice a Lift the pilot hood c Remove the orifice and replace with the LP orifice. Screw the orifice all the way in and replace the pilot hood. off the pilot assembly. Orifice Identification: LP (Propane) Orifice b Use a hex wrench to unscrew the orifice.
Installation 51 (for qualified installers only) 10 Replace the remaining firebox components. NOTE: Make sure the log is pushed all the way to the back of the firebox. This prevents sooting under the log.. 11 Replace the glass. 12 Remove and discard the screws (see “a” below) holding the stock regulator in place (see “b” below). Remove the stock regulator and gasket (see “c” below). Place the LP regulator in place, making sure the pre-fitted gasket (see”c” below) is in place.
Optional Equipment (for qualified installers only) Andiron Installation The optional andirons should be installed prior to installing the logs. See the directions below for installation. 1 Remove the grate from the firebox. Remove and discard the two andiron prongs (see step “a” to the right). NOTE: The nuts do not need to be removed, they can be loosened to remove the prongs. 2 Attach the andiron brackets (shipped with the fireplace) to the grate (see step “b”).
Optional Equipment (for qualified installers only) 53 GreenSmart™ Remote Control Installation Packing List Transmitter Receiver (with Cover Plate & Switch) Fan Control Module Velcro LP or NG Stepper Motor (with screws and label - attaches to Valve) Wire Harness (2) Power Leads (4) AA Batteries (inside receiver box) (2) #8 x ½” Machine Screws (2) Wire Ties Torx T-20 Wrench Wall Mount (for placing the transmitter on a wall) (2) Drywall anchors (for wall mount) (2) #8 x 3/8” Typ
Optional Equipment (for qualified installers only) Overview The GreenSmart remote installs onto a 864 fireplace and replaces the stock wiring harness. Before installing, familiarize yourself with the stock and updated wiring diagrams (see the illustrations on this page and and following page).
Optional Equipment 55 (for qualified installers only) GreenSmart Wiring Diagram CN4 Comfort Control Valve Spark Rod Pilot Sensor PILOT SENSOR DIGITAL FIREPLACE CN0 BURNER SPARK ROD Pilot Ground CONTROL VALVE DIAGNOSTIC COMMAND GROUND CN3 POWER CN1 STEPPER MOTOR CN2 BURNER CONTROL VALVE RECEIVER Orange Green Yellow / Green Remote Receiver IPI / CPI Blue TOP White CONTINUOUS PILOT (4) AA Batteries FAN CONTROL Fan Controller POWER INTERMITTENT PILOT 110V OUT FAN AUX OUT 120
Optional Equipment (for qualified installers only) Installation WARNING: Make sure power to the fireplace has been shut off prior to installation. NOTE: Refer to the wiring diagram on page 62 while making wiring harness connections. Special Instructions for this Fireplace If using the Greensmart™ remote, the blower included with this fireplace should be attached to a power lead (included with the remote) and connected to the Fan Controller (see wiring diagram on previous page).
Optional Equipment 3 57 (for qualified installers only) Unplug the ac adapter from the power harness (see Figure 4). You can leave the ac adapter plugged into the wiring harness. Figure 4 4 Disconnect the molex connector leading to the gas control valve (see Figure 5). WARNING: The tabs on the gas control valve are fragile. Take care when removing the molex connector to not pull or damage the wires or tabs.
Optional Equipment 6 (for qualified installers only) Disconnect the comfort control valve connection (see Figure 7). Disconnect the burner control connector from the fireplace burner control (see Figure 8). Figure 7 7 Unscrew the on/off/battery plate from the control panel (see Figure 9). Pull the plate and wiring forward (see Figure 10). Figure 9 8 Figure 8 Figure 10 The control panel has plastic wire-locks attached to the back (see Figure 11).
Optional Equipment 9 59 (for qualified installers only) Use the included torx wrench to remove the stock regulator (see Figure 13). These items may be discarded. Figure 13 10 The stepper motor (adjustable regulator) has an installation sheet included with it – make sure to follow all of the directions. Place the stepper motor on the gas control valve (see Figure 14) – MAKE SURE IT IS CORRECTLY ORIENTED. Secure using the screws included with the motor (see Figure 15) – tighten to 25 Lb-inches.
Optional Equipment 12 (for qualified installers only) Attach the wiring harness to the burner control (see Figure 17). Attach the gas control valve molex connector (see Figure 18). Figure 18 Figure 17 13 Attach the blue and white wires to the IPI/CPI switch (see Figure 19). Connect the wiring harness to the stepper motor (see Figure 20). Figure 19 14 Figure 20 Attach the wiring harness to the comfort control valve connection (see Figure 21).
Optional Equipment 15 61 (for qualified installers only) Place the fan controller near the front of the fireplace to the left and connect it to the wiring harness (see Figure 22). Attach the power cord from the fan controller to the AC connection (see Figure 23). MAKE SURE TO TURN THE FAN CONTROLLER ON (“-“ SYMBOL). Figure 23 Figure 22 16 Disconnect the power lead from accent light and connect it to the power lead included with this kit (see Figure 24).
Optional Equipment 17 (for qualified installers only) Attach the included velcro to the bottom of the fan control module and to the base of the fireplace near back left of the fireplace. Slide the fan controller into place and secure using the velcro (see Figure 26). Figure 26 18 Pull the “RECEIVER” connector through the control panel and attach to the receiver (see Figure 27). Then attach the receiver to the control panel with the two #8 machine screws (see Figure 28).
Optional Equipment 20 Place the receiver coverplate (and switch) over the receiver (see Figure 31) and attach with the two screws included with the receiver (see Figure 32) Figure 31 21 Figure 32 Clip any excess wiring into the wire clips on the back of the control panel (see Figure 33). Use the included wire ties, if necessary, to keep all wiring from contacting any hot or moving components. Re-attach the control panel (see Figure 34) and shroud (see Figure 1).
Optional Equipment (for qualified installers only) Power Heat Duct Installation The optional power heat (98500769) duct may be used with this fireplace. Attach one or two heat ducts to the connections on top of the fireplace. Follow the directions included with the power heat duct for installation. The wiring may be routed through a snap disc on the fireplace (similar to the 864 HH). NOTE: This fireplace has a snap disk pre-installed for the power heat duct.
Optional Equipment (for qualified installers only) 65 Remove the 2 screws on the power heat duct cover plate and remove the cover.
Index Accent Light Bulb Replacement ........................................................ 26 Air Shutter Adjustment ...................................................................... 21 Altitude Considerations ..................................................................... 11 Approved Vent Configurations .......................................................... 12 Approved Vent .................................................................................. 11 Before You Begin .........
