CREDITS/COPYRIGHT Copyright ©2006–2007 Stanley Security Solutions, Inc. and Stanley Logistics, Inc. All rights reserved. Printed in the United States of America. Information in this document is subject to change without notice and does not represent a commitment on the part of Stanley Security Solutions, Inc. The software described in this document are furnished under a license agreement or nondisclosure agreement.
CONTENTS FIGURES 1–IX GETTING STARTED 1–1 Introduction 1–1 Certifications and standards 1–1 45H & 47H overview 1–2 Lock characteristics 1–2 Lock dimensions 1–2 45HW & 47HW overview 1–4 Lock characteristics 1–4 Lock dimensions 1–4 48H & 49H overview 1–6 Lock characteristics 1–6 Lock dimensions 1–6 Documentation package 1–8 Technical support 1–8 Support services 1–8 Telephone technical support 40H Series Service Manual 1–8 iii
CONTENTS INTRODUCING THE 40H LOCK Overview 2–1 2–1 Ways to order 2–1 Function-specific locks Universal locks 2–2 Three-part locks 2–2 The advantage of kits 2–1 2–2 Working with universal functions Working with trim kits Trim one side locks LOCK FUNCTIONS 2–2 2–3 2–5 3–1 45H & 47H Functions by ANSI designation & lock function quick reference 45HW & 47HW lock function quick reference 3–2 3–3 Function descriptions 3–4 Single-keyed functions 3–5 Double-keyed functions 3–8 Deadlocked functions 3–
CONTENTS INL function case—intruder lock L function case—privacy lock 4–4 4–28 LB function case—privacy lock 4–30 LEL function case—Electrically locked fail safe lock 4–58 LEU function case—Electrically unlocked fail secure LT function case—privacy lock 4–6 N function case—passage lock 4–8 NX function case—exit lock 4–60 4–10 NXEL function case—electrically locked fail safe lock 4–46 NXEU function case—electrically unlocked fail secure lock R function case—classroom lock 4–4 RD function ca
CONTENTS Strike packages 5–10 How to order 5–10 Strike packages 5–11 Lever sets 5–12 How to order 5–12 Lever sets 5–13 Faceplate kits 5–15 How to order 5–15 Faceplate kits 5–15 Replacement spindles 5–16 How to order 5–16 Replacement spindles 5–17 Screw kits 5–18 How to order 5–18 Screw kits 5–19 Cylinders and cams 5–20 How to order 5–20 Cylinders by door thickness 5–21 Cylinder ring lengths 5–21 Escutcheon assemblies 5–23 J trim outside escutcheons 5–23 J trim inside escutcheons 5–24 M & N trim outside escu
CONTENTS 48H & 49H LOCKS 7–1 Function quick reference Function descriptions 7–1 7–2 48H & 49H Mortise case parts 7–2 K function case—cylinder deadlock 7–3 L function case—cylinder deadlock 7–3 M function case—cylinder deadlock 7–3 R function case—classroom deadlock 48H Trim parts 7–4 7–5 49H High security deadbolt trim parts Strikes and strike boxes Troubleshooting GLOSSARY 7–7 7–8 A–1 INSTALLATION INSTRUCTIONS INDEX 40H Series Service Manual 7–6 B–1 C–1 vii
CONTENTS viii 40H Series Service Manual
FIGURES GETTING STARTED 45H & 47H mortise case and strike dimensions 1–3 45HW & 47HW mortise case and strike dimensions 48H & 49H mortise case and strike dimensions 1–5 1–7 LOCK FUNCTIONS Understanding function drawings 3–4 MORTISE CASE PARTS A function case exploded diagram 4–2 AT, C, D, INL, R, W, ZD, XR function case exploded diagram LT function case exploded diagram N function case exploded diagram 4–6 4–8 NX function case exploded diagram 4–10 CHB, RHB function case exploded diagram AB fu
Figures RD function case exploded diagram 4–36 DEL function case exploded diagram 4–38 DEU function case exploded diagram 4–40 WEL function case exploded diagram 4–42 WEU function case exploded diagram 4–44 NXEL function case exploded diagram 4–46 NXEU function case exploded diagram 4–48 TDEL function case exploded diagram 4–50 TDEU function case exploded diagram 4–52 TWEL function case exploded diagram 4–54 TWEU function case exploded diagram 4–56 LEL function case exploded diagram 4
Figures Cylinders 5–21 Cylinder rings 5–22 Cylinder cams 5–22 Outside J trim escutcheons Inside J trim escutcheons 5–23 5–24 Outside M & N trim escutcheons Inside M & N trim escutcheons Roses & rose rings 5–27 Dummy trim parts 5–27 Keyed visual indicator trim Driver bits 5–26 5–28 Privacy visual indicator trim Service equipment 5–25 5–28 5–29 5–30 Accessories for electrified locks 5–31 SERVICE AND MAINTENANCE Explanation of the hand and bevel of the door Rotating the latchbolt 6–2 6
Figures xii 40H Series Service Manual
1 GETTING STARTED INTRODUCTION The 40H Series Service Manual contains essential information to help you maintain your 40H Series Locks. CERTIFICATIONS AND STANDARDS ■ ■ ■ ■ ■ 40H Series Service Manual The 40H Series Locks are listed by Underwriters Laboratories (U.S. and Canada) for use on 3 hr., A label doors.
Getting Started ■ ■ ■ ■ ■ ■ ■ ■ ■ The 45HW and 47HW locks are approved by the city of New York Board of Standards and Appeals under calendar number 49-88-SA. See CSFM listing number 4136-1175:101. 45H Locks meet or exceed ANSI A156.13, Series 1000, Grade 1 Operational and Grade 2 Security standards, when used with the 1CD core. 47H Locks meet or exceed ANSI A156.13, Series 1000, Grade 1 Operational and Grade 1 Security standards.
Figure 1.1 40H Series Service Manual 40HS1 Strike plate Strike box (23.8 mm) (17.5 mm) (84.5 mm) 3 21/64 in 4 25/32 in (121.4 mm) 15/16 in (9.5 mm) Centerline of lock 3/8 in (85.7 mm) 11/16 in 3 3/64 in (77.4 mm) 4 1/8 in (104.8 mm) 3 3/8 in 4 in (8.7 mm) 11/32 in (101.6 mm) (5.6 mm) 7/32 in 9/16 in (14.3 mm) 2 x #12-24 screw 1 1/8 in (28.6 mm) (203.2 mm) Centerline of strike 1 7/32 in (31.0 mm) (31.0 mm) (123.
Getting Started 45HW & 47HW OVERVIEW Lock characteristics All 45HW & 47HW Mortise Locks have the following characteristics: Feature Dimensions Case size 5 7/8″ × 4 1/4″ × 1″ Backset 2 3/4″ Door thickness range 1 3/4″ standard–up to 5″ † †. All mortise functions, except trim one side only functions, can be installed on 5″ thick doors if the mortise is centered in the door. Trim one-side-only functions can be installed on doors up to 2 1/2″ thick if the mortise is centered in the door.
Figure 1.2 45HW & 47HW mortise case and strike dimensions 40H Series Service Manual 3 3/8 in (85.7 mm) Strike box (23.8 mm) 40HS1 Strike plate (17.5 mm) (84.5 mm) 3 21/64 in 15/16 in (9.5 mm) Centerline of lock 3/8 in (121.4 mm) 4 25/32 in 11/16 in (77.4 mm) 3 3/64 in (104.8 mm) 4 1/8 in (8.7 mm) 11/32 in (101.6 mm) 4 in (28.6 mm) (5.6 mm) 7/32 in 9/16 in (14.3 mm) 2 x #12-24 screw 1 1/8 in (203.2 mm) (31.0 mm) 1 7/32 in (31.0 mm) (123.
Getting Started 48H & 49H OVERVIEW Lock characteristics All 48H & 49H Mortise Locks have the following characteristics: Feature Dimensions Case size 4 3/16″ × 3 5/8″ × 1″ Backset 2 3/4″ Door thickness range 1 3/4″ standard–up to 5″ † †. All mortise functions, except R and trim one side only functions, can be installed on 5″ thick doors if the mortise is centered in the door. Lock dimensions 1–6 The following diagram shows the dimensions of the 48H & 49H mortise case and strike.
Getting Started 1 1/32 in Mortise case — overhead view 3/64 in 3/32 in 4 3/16 in 1 in 31/32 in Strike box — overhead view 1 7/32 in 4 3/16 in 2 3/4 in 1 3/16 in 7/32 in 1 1/8 in 1 27/32 in 2 11/16 in 4 5/8 in 3 1/2 in 2 1/2 in 1 1/2 in 1 7/32 in 27/32 in Centerline 5 3/8 in 3 3/8 in 3 5/8 in 1 3/16 in Case 11/16 in 3/32 in 1 in 48HS1 Strike plate Faceplate Strike plate — overhead view 1 17/32 in Dia.
Getting Started DOCUMENTATION PACKAGE The following documentation is available to help you with the installation, start-up, and maintenance of your 40H Series Locks. The installation and assembly instructions also can be ordered separately: Document Title Doc. No.
2 INTRODUCING THE 40H LOCK OVERVIEW The 40H Series Lock was designed to be easy to use, while at the same time maintaining the strength, durability, and dependability expected of a BEST mortise lock. In addition to the ability to quickly change the lock handing, the universal case design of the 40H Series Lock provides the ability to reconfigure a lock into many different functions easily and quickly, often by rearranging existing parts without opening the lock case.
Introducing the 40H Lock Universal locks Order a universal lock to allow for the option of changing functions to meet future needs. Three universal functions are available that can be configured to a variety of common functions, all without opening the lock case. When any of the universal functions are ordered as a complete lock, all necessary parts (including trim) are provided to configure any of the functions in that group. Universal locks can only be ordered with sectional (rose) trim.
Introducing the 40H Lock The table below summarizes the conversion capabilities of the 40H Universal Function Locks.
Introducing the 40H Lock Outside trim kit Function OS1 OS2 OS3 OS4 A† AB‡ AD AT† B BA BW D† DEL DEU G HJ IND INL L†† LB LEL LEU LT N† NX† NXEL NXEU R† RHB S T†† TA‡ TD‡ TDEL TDEU TWEL TWEU W WD WEL WEU YD ■ Inside trim kit IS1 IS2 IS3 IS4 IS5 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ †.
Introducing the 40H Lock The following functions, as well as any trim one side only applications, cannot use trim kits because they contain specialized trim components: ■ 1DT ■ CHB ■ 2DT ■ H ■ B5 ■ RD ■ B7 ■ XR ■ C ■ ZD TRIM ONE SIDE LOCKS Occasionally an application calls for a commonly-used lock function with either the inside or outside trim removed. These specialized configurations require a special letter designation to be appended to the function letter.
Introducing the 40H Lock 2–6 40H Series Service Manual
3 LOCK FUNCTIONS The following pages contain function descriptions for all 45H & 47H Locks and 45HW & 47HW Locks. For function descriptions for 48H & 49H Locks, see Function descriptions on page 7–2.
Lock Functions 45H & 47H FUNCTIONS BY ANSI DESIGNATION & LOCK FUNCTION QUICK REFERENCE ANSI No.
Lock Functions 45HW & 47HW LOCK FUNCTION QUICK REFERENCE 40H Series Service Manual 45HW & 47HW 35HW & 37HW Description Function Function page number Diagram page number DEL DEU LEL LEU NXEL NXEU TDEL TDEU TWEL TWEU WEL WEU See page 4–38 See page 4–40 See page 4–58 See page 4–60 See page 4–46 See page 4–48 See page 4–50 See page 4–52 See page 4–54 See page 4–56 See page 4–42 See page 4–44 EWEL EWEU YEL YEU WWEL WWEU See page 3–14 See page 3–14 See page 3–14 See page 3–14 See page 3–15 See page 3–15
Lock Functions FUNCTION DESCRIPTIONS This section includes function descriptions grouped by the following function types: ■ ■ ■ ■ ■ ■ single-keyed (page 3–5) double-keyed (page 3–8) deadlocked (page 3–10) non-keyed (page 3–11) special (page 3–13) electrified (page 3–14) Note: If the function is ANSI defined, the ANSI designation appears by the function name. Keyed cylinder Deadbolt Thumb turn Latchbolt Auxiliary latch Emergency key Visual indicator Shading indicates that the lever is fixed.
Lock Functions Single-keyed functions The following lists describe how the latchbolt, deadbolt, outside lever, and inside lever operate for each single-keyed 45H & 47H function.
Lock Functions BA–Entrance lock (ANSI F08) Latchbolt operated by: ■ outside key ■ outside lever when the locking toggle is in the unlocked position ■ inside lever when the deadbolt is retracted Deadbolt operated by: ■ outside key ■ inside thumb turn Outside lever locked by: ■ extending the deadbolt ■ placing the locking toggle in the locked position Inside lever locked by: ■ extending the deadbolt D–Storeroom lock (ANSI F07) Latchbolt operated by: ■ outside key ■ inside lever Latchbolt is deadlocked by an
Lock Functions RHB–Classroom holdback (ANSI F06) T–Dormitory lock (ANSI F13) Latchbolt operated by: ■ outside key/lever ■ outside lever except when locked by the outside key ■ inside lever Latchbolt is deadlocked by an auxiliary latch Latchbolt stays retracted after: ■ turning the inside lever up and then rotating the outside key Outside lever locked and unlocked by: ■ outside key Inside lever is always unlocked TA–Dormitory lock (ANSI F12) Latchbolt operated by: ■ outside key ■ outside lever when the lo
Lock Functions Double-keyed functions Warning! The following lists describe how the latchbolt, deadbolt, outside lever, and inside lever operate for each double-keyed 45H & 47H function. Locks that secure both sides of the door are controlled by building codes and the Life Safety Code®. In an emergency exit situation, failure to quickly unlock the door could be hazardous, or even fatal.
Lock Functions INL–Intruder lock (ANSI F32) Latchbolt operated by: ■ outside and inside key ■ outside lever when not locked by inside or outside key ■ inside lever Latchbolt is deadlocked by an auxiliary latch Outside lever locked and unlocked by: ■ outside key and inside key Inside lever is always unlocked S–Storeroom lock (ANSI F35) Latchbolt operated by: ■ outside and inside key ■ outside lever when the locking toggle is in the unlocked position ■ inside lever when the deadbolt is retracted Deadbolt ope
Lock Functions Deadlocked functions Warning! The following lists describe how the deadbolt operates for each deadlocked 45H & 47H function. Locks that secure both sides of the door are controlled by building codes and the Life Safety Code®. In an emergency exit situation, failure to quickly unlock the door could be hazardous, or event fatal.
Lock Functions Non-keyed functions The following lists describe how the latchbolt, deadbolt, outside lever, and inside lever operate for each non-keyed 45H function.
Lock Functions 1DT–Single dummy trim This product is a single, surface mounted lever for an inactive door or a non-latching door. 3–12 2DT–Double dummy trim This product is a through-bolt mounted pair of matching levers for an inactive door or a non-latching door.
Lock Functions Special functions Warning! The following lists describe how the latchbolt, deadbolt, outside lever, and inside lever operate for each special 45H & 47H function. Locks that secure both sides of the door are controlled by building codes and the Life Safety Code®. In an emergency exit situation, failure to quickly unlock the door could be hazardous, or even fatal.
Lock Functions Electrified functions Warning! The following lists describe how the latchbolt, deadbolt, outside lever, and inside lever operate for each electrified 45HW & 47HW function. Locks that secure both sides of the door are controlled by building codes and the Life Safety Code®. In an emergency exit situation, failure to quickly unlock the door could be hazardous, or even fatal.
Lock Functions NXEL–Electrically locked–Fail safe lock Latchbolt operated by: ■ outside lever when power is removed from the solenoid ■ inside lever Latchbolt is deadlocked by an auxiliary latch Outside lever locked by: ■ applying power to the solenoid; remains locked while power is continuously applied Outside lever unlocked by: ■ removing power from the solenoid Inside lever is always unlocked TDEL–Electrically locked–Fail safe lock Latchbolt operated by: ■ outside key ■ outside lever when power is remov
Lock Functions TWEL–Electrically locked–Fail safe lock Latchbolt operated by: ■ outside and inside key ■ outside and inside lever when power is removed from the solenoid Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by: ■ outside key ■ inside key ■ outside and inside lever when power is removed from the solenoid Outside lever locked by: ■ applying power to the solenoid; remains locked while power is continuously applied Outside lever unlocked by: ■ removing power from the solenoid Inside l
4 MORTISE CASE PARTS The following pages contain exploded diagrams and parts lists for 45H & 47H and 45HW & 47HW mortise cases. Use the table below to find the page number for a particular function. For exploded diagrams and parts lists for 48H mortise cases, see 48H & 49H Mortise case parts on page 7–2.
Mortise Case Parts A FUNCTION CASE—OFFICE LOCK 1 2 3 4 13 14 5 15 6 16 7 8 17 9 19 18 11 10 20 21 12 22 Figure 4.
Mortise Case Parts A function case parts list Refer to Figure 4.1 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts AT FUNCTION CASE—OFFICE LOCK C FUNCTION CASE—PUBLIC ENTRANCE LOCK D FUNCTION CASE—STOREROOM LOCK INL FUNCTION CASE—INTRUDER LOCK R FUNCTION CASE—CLASSROOM LOCK W FUNCTION CASE—STOREROOM LOCK ZD FUNCTION CASE—STOREROOM LOCK XR FUNCTION CASE—CLASSROOM LOCK 1 2 3 4 13 14 5 15 6 16 7 8 17 9 19 18 11 10 20 21 12 22 Figure 4.
Mortise Case Parts AT, C, D, INL, R, W, ZD, XR function case parts list Refer to Figure 4.2 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts LT FUNCTION CASE—PRIVACY LOCK 1 2 3 4 10 11 5 12 6 7 8 13 9 14 15 16 Figure 4.
Mortise Case Parts LT function case parts list Refer to Figure 4.3 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts N FUNCTION CASE—PASSAGE LOCK 1 2 3 5 4 6 7 8 Figure 4.
Mortise Case Parts N function case parts list Refer to Figure 4.4 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 B45020 1 Latchbolt sub-assembly 4 B44166 1 Fusible link molded assembly 5 C44146 2 Hub 6 A44193 1 Release lever spring 7 C45010 1 Release lever sub-assembly 8 C45000 1 Case sub-assembly a. For a complete case, use C45505.
Mortise Case Parts NX FUNCTION CASE—EXIT LOCK 1 2 3 4 11 12 5 13 6 14 7 8 15 17 16 9 18 19 10 20 Figure 4.
Mortise Case Parts NX function case parts list Refer to Figure 4.5 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts CHB FUNCTION CASE—HOLDBACK LOCK RHB FUNCTION CASE—CLASSROOM HOLDBACK LOCK 1 2 4 3 5 14 15 6 16 7 17 8 8 18 20 21 10 19 12 11 22 23 13 24 Figure 4.
Mortise Case Parts CHB, RHB function case parts list Refer to Figure 4.6 and the table below to find the part you need Item Part No.a Qty.
Mortise Case Parts AB FUNCTION CASE—OFFICE LOCK 1 2 3 4 13 14 5 15 6 16 7 8 17 9 19 18 11 10 20 21 12 22 Figure 4.
Mortise Case Parts AB function case parts list Refer to Figure 4.7 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts B FUNCTION CASE—ENTRANCE LOCK 1 2 3 4 12 13 5 14 6 7 8 9 15 11 10 16 17 18 Figure 4.
Mortise Case Parts B function case parts list Refer to Figure 4.8 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts BA FUNCTION CASE—ENTRANCE LOCK S FUNCTION CASE—STOREROOM LOCK 1 2 3 4 12 13 5 14 6 7 8 9 15 11 10 16 17 18 Figure 4.
Mortise Case Parts BA, S function case parts list Refer to Figure 4.9 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts BW FUNCTION CASE—ENTRANCE LOCK 1 2 3 4 5 6 13 7 8 14 9 16 15 11 10 17 18 12 19 Figure 4.
Mortise Case Parts BW function case parts list Refer to Figure 4.10 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts G FUNCTION CASE—COMMUNICATING LOCK B5 FUNCTION CASE—ENTRANCE LOCK B7 FUNCTION CASE—ENTRANCE LOCK 1 2 3 4 12 13 5 14 6 7 8 9 15 11 10 16 17 18 Figure 4.
Mortise Case Parts G, B5, B7, function case parts list Refer to Figure 4.11 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts H FUNCTION CASE—HOTEL LOCK HJ FUNCTION CASE—HOTEL LOCK TD FUNCTION CASE—DORMITORY LOCK 1 2 3 4 5 6 13 7 8 14 9 16 15 11 10 17 18 12 19 Figure 4.
Mortise Case Parts H, HJ, TD function case parts list Refer to Figure 4.12 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts IND FUNCTION CASE—INTRUDER LOCK T FUNCTION CASE—DORMITORY LOCK 1 2 3 4 12 13 5 14 6 7 8 9 15 11 10 16 17 18 Figure 4.
Mortise Case Parts IND, T case parts list Refer to Figure 4.13 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts L FUNCTION CASE—PRIVACY LOCK 1 2 3 4 10 11 5 12 6 7 8 13 9 14 15 16 Figure 4.
Mortise Case Parts L function case parts list Refer to Figure 4.14 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts LB FUNCTION CASE—PRIVACY LOCK 1 2 3 4 10 11 5 12 6 7 8 13 9 14 15 16 Figure 4.
Mortise Case Parts LB function case parts list Refer to Figure 4.15 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts TA FUNCTION CASE—DORMITORY LOCK 1 2 3 4 12 13 5 14 6 7 8 9 15 10 11 16 17 18 Figure 4.
Mortise Case Parts TA function case parts list Refer to Figure 4.16 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts AD FUNCTION CASE—DEADLOCK WD FUNCTION CASE—DEADLOCK YD FUNCTION CASE—DEADLOCK 1 2 3 6 4 5 7 8 9 Figure 4.
Mortise Case Parts AD, WD, YD function case parts list Refer to Figure 4.17 and the table below to find the part you need. Item Part No.a Qty. Description 1 A34087 4 Case cover mounting screw 2 D44010 1 Cover 3 B45060 1 Deadbolt sub-assembly 4 C44104 1 Turn knob hub (deadbolt) 5 A34194 1 Spacer for 38/39H 6 C44111 1 Modified key release lever 7 C44144 1 Cylinder retainer 8 B45090 1 Cylinder retainer assembly 9 C45000 1 Case sub-assembly a. For a complete case, use C45512.
Mortise Case Parts RD FUNCTION CASE—CLASSROOM DEADLOCK 1 2 3 8 4 5 6 7 9 Figure 4.
Mortise Case Parts RD function case parts list Refer to Figure 4.18 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts DEL FUNCTION CASE—ELECTRICALLY LOCKED FAIL SAFE LOCK 1 2 3 5 4 6 7 8 9 10 11 23 24 6 20 13 25 21 22 26 14 12 15 27 16 17 19 Figure 4.
Mortise Case Parts DEL function case parts list Refer to Figure 4.19 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts DEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE 1 2 3 5 4 6 7 8 9 10 11 23 24 6 20 25 13 21 22 26 14 12 15 27 16 17 19 Figure 4.
Mortise Case Parts DEU function case parts list Refer to Figure 4.20 and the table below to find the part you need. Item 1 2 3 4 5 6 7 8 not shown 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part No.a Qty.
Mortise Case Parts WEL FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SAFE 1 2 3 5 4 6 7 8 9 10 11 23 24 6 20 13 1 21 25 22 26 14 12 15 27 16 17 19 Figure 4.
Mortise Case Parts WEL function case parts list Refer to Figure 4.21 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts WEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE 1 2 3 5 4 6 7 8 9 10 11 23 24 6 20 13 21 25 22 26 14 12 15 27 16 17 19 Figure 4.
Mortise Case Parts WEU function case parts list Refer to Figure 4.22 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts NXEL FUNCTION CASE—ELECTRICALLY LOCKED FAIL SAFE LOCK 1 2 3 5 4 6 7 8 9 10 11 20 21 6 17 12 18 22 19 23 24 13 14 16 Figure 4.
Mortise Case Parts NXEL function case parts list Refer to Figure 4.23 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts NXEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE LOCK 1 2 3 5 4 6 7 8 9 10 11 20 21 6 17 12 18 22 19 23 24 13 14 16 Figure 4.
Mortise Case Parts NXEU function case parts list Refer to Figure 4.24 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts TDEL FUNCTION CASE—ELECTRICALLY LOCKED FAIL SAFE LOCK 1 2 3 4 9 5 6 22 10 19 23 7 11 12 20 24 21 25 13 8 14 26 15 16 18 Figure 4.
Mortise Case Parts TDEL function case parts list Refer to Figure 4.25 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts TDEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE 1 2 3 4 9 5 6 22 10 7 19 23 24 11 12 20 21 25 13 8 14 26 15 16 18 Figure 4.
Mortise Case Parts TDEU function case parts list Refer to Figure 4.2 and the table below to find the part you need. Part No.a Qty.
Mortise Case Parts TWEL FUNCTION CASE—ELECTRICALLY LOCKED FAIL SAFE LOCK 1 2 3 4 9 5 6 22 10 23 7 19 11 24 12 20 21 25 13 8 14 26 15 16 18 17 Figure 4.
Mortise Case Parts TWEL function case parts list Refer to Figure 4.2 and the table below to find the part you need. Part No.a Qty.
Mortise Case Parts TWEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE 1 2 3 4 9 5 6 22 10 19 23 7 11 24 12 20 21 25 13 8 14 26 15 16 18 17 Figure 4.
Mortise Case Parts TWEU function case parts list Refer to Figure 4.2 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts LEL FUNCTION CASE—ELECTRICALLY LOCKED FAIL SAFE LOCK 1 2 3 4 9 5 6 20 10 7 17 21 11 22 12 18 19 23 8 24 13 14 16 Figure 4.
Mortise Case Parts LEL function case parts list Refer to Figure 4.29 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts LEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE 1 2 3 4 9 5 6 20 10 7 17 21 11 22 12 18 19 23 8 24 13 14 16 Figure 4.
Mortise Case Parts LEU function case parts list Refer to Figure 4.30 and the table below to find the part you need. Item Part No.a Qty.
Mortise Case Parts CASE ONLY LOCKS For most functions, 40H Series Locks can be ordered as complete locks or can be assembled using a “case only” lock, an inside trim kit, and an outside trim kit. A case only lock includes the items not specifically associated with inside or outside trim (lock case, faceplate, strike, strike box, fasteners for case and strike, and installation instructions). Note: Two faceplates are provided with UNR and UNAB functions.
Mortise Case Parts How to order electrified mortise locks To order electrified case only locks, use the nomenclature shown in the example below.
Mortise Case Parts Case only components The components of case only locks are described in the table below. The figure below shows an example of the components included for each case only lock configuration. Item 1 Description Qty.
5 TRIM PARTS The following pages describe the trim parts available for 45H & 47H Locks and 45HW & 47HW Locks. Information for how to order trim kits is provided. For information about 48H & 49H trim parts, see 48H Trim parts on page 7–5.
Trim Parts OUTSIDE TRIM KITS How to order To order outside trim kits, use the nomenclature shown in the example below.
Trim Parts The table below lists available door thicknesses. If a door’s thickness falls between two thicknesses listed below, round up. For doors where the mortise case is not centered in the door, contact your local BEST Representative. Available door thicknesses 2″ 3 3/4″ 2 1/4″ 4″ 2 1/2″ 4 1/4″ 2 3/4″ 4 1/2″ 3″ 4 3/4″ 3 1/4″ 5″ 3 1/2″ Kit components The components of each outside trim kit are described in the table below. Figure 5.1 through Figure 5.
Trim Parts 6 4 2 3 1 Sectional trim 7 6 5 4 2 1 Figure 5.1 3 Escutcheon trim OS1 – Outside lever only 9 8 10 6 4 2 3 1 Sectional trim 7 8 6 5 2 1 Figure 5.
Trim Parts 13 12 11 6 4 2 3 1 Sectional trim 7 6 11 5 4 2 1 Figure 5.3 3 Escutcheon trim OS3 – Outside lever & access plate 9 8 10 All trim Figure 5.
Trim Parts INSIDE TRIM KITS How to order To order inside trim kits, use the nomenclature shown in the example below.
Trim Parts The table below lists available door thicknesses. If a door’s thickness falls between two thicknesses listed below, round up. For doors where the mortise case is not centered in the door, contact your local BEST Representative. Available door thicknesses 2″ 3 3/4″ 2 1/4″ 4″ 2 1/2″ 4 1/4″ 2 3/4″ 4 1/2″ 3″ 4 3/4″ 3 1/4″ 5″ 3 1/2″ Kit components The components of each inside trim kit are described in the table below. Figure 5.5 through Figure 5.
Trim Parts 3 1 2 Sectional trim Figure 5.5 3 1 4 2 4 Escutcheon trim IS1 – Inside lever only 5 6 5 3 1 2 Sectional trim Figure 5.6 7 8 Escutcheon trim 9 9 3 2 4 Sectional trim 5–8 4 IS2 – Inside lever & thumb turn 1 Figure 5.
Trim Parts 7 8 9 All trim Figure 5.8 IS4 – Inside cylinder only 5 6 Sectional trim Figure 5.
Trim Parts STRIKE PACKAGES How to order To order strike packages, use the nomenclature shown in the example below. Series: 40HST – Strike package Kit number: 1 – Universal strike (non-handed) 4 – Strike box only 5 – Magnetic strike box only Finish: 605 612 619 629 606 613 625 630 611 618 626 690 Options: SH – Security head screws Thick door – Specify thickness if other than 1 3/4″ 1 7/8-LTC – Flat-lipped strike 40HST – 1 – 626 – 1. For door thickness information, see the table below.
Trim Parts Strike packages The components of each strike package are described in the table below. Figure 5.11 and Figure 5.13 show the components included in each strike package. Item Description 1 1 Universal strike box 1 2 40HS1 Universal strike 3 Strike screw (#12--12 × 3/4″ PHFH) 4 Magnetic strike box Qty. per kit 4 5 1 1 a 1 1 a. For information to order screw kits, see page 5–19. 1 Figure 5.11 2 1 3 Strike kit 1– Universal strike package Figure 5.13 1 Figure 5.
Trim Parts LEVER SETS How to order To order lever sets, use the nomenclature shown in the example below.
Trim Parts Lever sets The components of each lever set are described in the table on the next page. Figure 5.15 through Figure 5.16 show the components included in each lever set.
Trim Parts Style Item Part number Standard Tactile Description Gullwing / no return 2 3/4 CL 17LH 4 5/8 not shown Outside lever and spindle assembly C45420a not shown Inside lever C45405 not shown Socket set screw for lever handleb 1 13/16 2 1/2 Gullwing / no return 2 1/2 1 13/16 17RH 4 5/8 not shown Outside lever and spindle assembly C45421a not shown Inside lever C45406 not shown Socket set screw for lever handle b CL 2 3/4 a.
Trim Parts FACEPLATE KITS How to order To order faceplate trim kits, use the nomenclature shown in the example below.
Trim Parts REPLACEMENT SPINDLES How to order To order replacement spindles, use the nomenclature shown in the example below. Series: 40HRS – Replacement spindle kits Kit number: 2 – 40H Standard spindle 4 – 40H Hook spindle (1 3/4″ thick door only) Options: Thick door – Specify thickness if other than 1 3/4″ 1 40HRS – 2 – 1. For door thickness information, see the table below. The table below lists available door thicknesses. If a door’s thickness falls between two thicknesses listed below, round up.
Trim Parts Replacement spindles The components of each replacement spindle kit are described in the table below. Figure 5.20 shows each replacement spindle. Qty, per kit Description Part number 2 (Standard) 1 Inside spindle B34016 1 2 Outside spindle B44181 1 3 Spring pin (1/8 × 5/8″ ) A63101 1 Item not shown Socket set screw for lever handlea 4 (Hook) 1 b not shown Allen wrench (1/8″ ) 1 4 Lower hook spindle A34205 1 5 Upper hook spindle A34204 1 6 Pin (1/8 × 0.
Trim Parts SCREW KITS How to order To order screw kits, use the nomenclature shown in the example below. Series: 40HSK – Screw kits Kit number: 1 – H, R, S, J trim screw kit 2 – M, N trim screw kit 3 – Special purpose fasteners screw kit 4 – Surface-mounted trim screw kit 5 – Visual indicator screw kit Finish: 606 612 613 626 Options: Thick door – Specify thickness if other than 1 3/4″ 1 SH – Security head screws 40HSK – 1 – 626 – 1. For door thickness information, see the table below.
Trim Parts Screw kits The components of screw kits are described in the table below. Figure 5.23 shows the components included in each screw kit. Item Qty. per kit 2 3 4 2 2 Faceplate screw (#8-32 × 1/4″ 2 Strike screw / case mounting screw (#12-12 × 3/4″ PHFH)b 4 4 3 Trim plate mounting screw (#8-32 UNC-2A)c 2 2 4 J alignment plate mounting screw (#8-32 × 1.
Trim Parts CYLINDERS AND CAMS How to order To order a cylinder and cam assembly and cylinder ring for a 40H Series Lock with sectional trim, J trim, or M trim, use the nomenclature shown in the example below. For information for ordering a cylinder and cam assembly and cylinder ring for a 40H Series Lock with N trim or a hotel function, see the tables on the next page.
Trim Parts Cylinders by door thickness Cylinder ring lengths The table below lists cylinders by door thicknesses. If a door’s thickness falls between two thicknesses listed below, round up. For doors where the mortise case is not centered in the door, contact your local BEST Representative.
Trim Parts High security cylinder ring Figure 5.25 Cylinder ring Wavy washer Cylinder rings Standard cam (C258) Cam for CHB & RHB O/S cylinder (C293) Figure 5.
Trim Parts ESCUTCHEON ASSEMBLIES J trim outside escutcheons J trim outside escutcheon assemblies are described in the table and figures below.
Trim Parts J trim inside escutcheons J trim inside escutcheon assemblies are described in the table and figures below.
Trim Parts M & N trim outside escutcheons M and N trim outside escutcheon assemblies are described in the table and figures below.
Trim Parts M & N trim inside escutcheons M and N trim inside escutcheon assemblies are described in the table and figures below.
Trim Parts ROSES AND ROSE RINGS Rose and rose ring components are described in the table and figure below. Item Part number Rose Ring Description 1 H trim A44070 B44182 2 R trim A44074 B44182 3 S trim A44080 B44182 1 Figure 5.31 2 3 Roses & rose rings DUMMY TRIM Dummy trim parts are described in the table and figures below. Item Description Part number 1DT (qty.) 2DT (qty.
Trim Parts VISUAL INDICATOR TRIM The table below lists visual indicator trim components. Sectional trim and J style trim are shown below. Visual indicator trim is not available for M & N trim. Description Part number Sectional trim (qty.) 1 Keyed visual indicator cover B44510 1 2 Visual indicator dial assembly (deadbolt) A45053 1 1 not shown Visual indicator dial assembly (latchbolt) A45052 1 1 Item not shown Visual indicator bracket mounting screw a J trim (qty.
Trim Parts SERVICE EQUIPMENT Tools for use with 40H Series Locks are described in the table and figure below. Nomenclature Item 1 4 Figure 5.
Trim Parts DRIVER BITS Special driver bits for security head screws are described in the table and figure below. TORX T15 Figure 5.36 TORX T25 Spanner head Driver bits Type Part number Used for TORX T15a A34457 Security head trim mounting screw, thumb turn mounting screw, faceplate screw TORX T25 A34458 Security head case mounting screw, strike screw Spanner head A34407 Lever set screw a. TORX is a registered trademark of the Camcar Division of Textron.
Trim Parts ACCESSORIES FOR ELECTRIFIED LOCKS Accessories for use with 45HW & 47HW Series Electrified Mortise Locks are described in the table and figure below. Item Nomenclature Description 1 8W599 Transformer (converts 120 volts AC to 24 volts AC) 2 8WCON AC to DC converter full wave bridge rectifier 3 8WDTL Door transfer loop 4 8WMOV Metal oxide varistor 5 8WTCM Temperature control module CECB 179-66 CECB 168-66 CECB 191-66 Electrified hingea not shown a.
Trim Parts 5–32 40H Series Service Manual
6 SERVICE AND MAINTENANCE This chapter contains instructions for servicing and maintaining 45H & 47H Locks and 45HW & 47HW Locks. For instructions for servicing and maintaining 48H & 49H Locks, see Troubleshooting on page 7-8.
Service and Maintenance CHANGING THE HAND This section describes how to change the hand and/or bevel of the 45H , 47H, 45HW & 47HW mortise case. The section includes a quick reference and instructions. Changing hand quick reference Review the diagram below to understand the hand and bevel of the door. Left hand (LH) Outside Right hand (RH) Outside Left hand reverse bevel (LHRB) Figure 6.
Service and Maintenance Latch access point Figure 6.2 Rotating the latchbolt To change the position of the hub toggles: 1. Refer to the table below and determine the proper position for the hub toggles.
Service and Maintenance Hub toggle Figure 6.
Service and Maintenance CHANGING THE FUNCTION FOR UNIVERSAL CASES This section provides instructions for changing the function for the 45H & 47H universal mortise cases (UNR, UNAB, and UNT). For information about which inside and outside trim kits to use with each function, see Working with trim kits on page 2-3.
Service and Maintenance Position 1 Position 2 Position 3 Shuttle Thumb turn hub Position 4 Position 0 (storage) Position 5 Stop screw (for deadbolt functions with fixed outside lever) Figure 6.4 Positioning the shuttle screws and stop screw To change the position of the hub toggles: See To change the position of the hub toggles: on page 6–3.
Service and Maintenance TROUBLESHOOTING This table summarizes the possible causes for certain lock problems. For problems with the core and key, such as difficulty removing or inserting the key or difficulty turning the key, see the Core and Key Service Manual. You notice… Possible causes include… You should… Knobs or levers won’t turn. a. Spindle is not backed off. a. Unscrew the inside spindle one full turn to allow the spindle to turn freely. b. Trim is out of alignment. b.
Service and Maintenance 6–8 40H Series Service Manual
7 48H & 49H LOCKS The following pages contain information about 48H & 49H Lock parts and maintenance.
48H & 49H Locks FUNCTION DESCRIPTIONS The following lists describe how the deadbolt operates for 48H & 49H cylinder deadlock functions. When ordering a deadlock, specify the handing of the door. Keyed cylinder Deadbolt Thumb turn Outside Figure 7.1 Warning! Inside Understanding function drawings Locks that secure both sides of the door are controlled by building codes and the Life Safety Code. In an emergency exit situation, failure to quickly unlock the door could be hazardous or even fatal.
48H & 49H Locks K FUNCTION CASE—CYLINDER DEADLOCK L FUNCTION CASE—CYLINDER DEADLOCK M FUNCTION CASE—CYLINDER DEADLOCK 1 2 3 10 4 5 6 9 7 8 Figure 7.2 K, L, M function parts list K, L, M function case Refer to Figure 7.2 and the table below to find the part you need. Item Part No.a Qty.
48H & 49H Locks R FUNCTION CASE—CLASSROOM DEADLOCK 1 2 3 10 4 5 6 9 7 8 Figure 7.3 R function parts list R function case Refer to Figure 7.3 and the table below to find the part you need. Item Part No.a Qty.
48H & 49H Locks 48H TRIM PARTS 1 2 3 4 Figure 7.4 Parts list Deadbolt trim Refer to Figure 7.4 and the table below to find the trim part you need. Item Qty. per function K L M R Part No.
48H & 49H Locks 49H HIGH SECURITY DEADBOLT TRIM PARTS 1 5 4 2 3 3 4 5 1 6 7 Figure 7.5 High security deadbolt trim Parts list Refer to Figure 7.5 and the table below to find the trim part you need. Part No. Description Qty.
48H & 49H Locks STRIKES AND STRIKE BOXES 1 2 Figure 7.6 Parts list 3 Strikes and strike box Refer to Figure 7.6 and the table below to determine what strike part number to use for your 1 3/4″ thick door. Item Part No.
48H & 49H Locks TROUBLESHOOTING This table summarizes the possible causes for certain lock problems. For problems with the core and key, such as difficulty removing or inserting the key or difficulty turning the key, see the Core and Key Service Manual. You notice… Possible causes include… You should… Deadbolt will not extend. Lock was ordered as an R function. Check the part nomenclature and ensure the R function is needed for the application. Deadbolt will not retract.
A GLOSSARY Armored front The mortise lock front and faceplate designed to prevent tampering with the cylinder retainer screw and case mounting screws. Auxiliary dead latch A latch that prevents the latchbolt from being loided when the door is closed. See loiding. Backset The distance from the faceplate to the center of the cylinder or lever/knob. Bevel Cam See Cylinder cam. Core See Interchangeable core. Cylinder See Mortise cylinder.
Glossary Emergency key The key that retracts the deadbolt of a privacy lock (L or LT function). Escutcheon A surface-mounted plate that covers holes that were made in the door for knobs and cylinders. Faceplate Figure-8 Hand of door High edge of door bevel Hub toggle A finished part of a mortise lock that covers the armored front. See Armored front. The basic shape of the interchangeable core and its housing (door knob, cylinder, padlock, and so forth). See also Interchangeable core.
Glossary Removable core Reverse bevel Shifting cam Spanner wrench Stop screw Swing See Interchangeable core. See Hand of door. A spring-loaded cam that shifts back to drive another mechanism. See also Cylinder cam. A wrench used to tighten a rose ring onto a door. Mortise case feature that fixes the position of the outside lever for TD, B, BW, H, and HJ deadbolt function locks. See Hand of door.
Glossary A–4 40H Series Service Manual
B INSTALLATION INSTRUCTIONS The following pages contain: ■ ■ ■ 40H Series Service Manual Installation Instructions for 45H & 47H Mortise Locks Installation Instructions for 45HW & 47HW Electrified Mortise Locks Installation Instructions for 48H & 49H Mortise Locks B–1
Installation Instructions B–2 40H Series Service Manual
Installation Instructions for 45H & 47H Mortise Locks Contents A B These installation instructions describe how to install your 45H & 47H Mortise Lock. Topics covered include: Finishing the door preparation ...................................... 1 Configuring and installing the mortise case................. 3 Installing the trim............................................................ 5 Finishing the installation..............................................
Installation Instructions for 45H & 47H Mortise Locks Finishing the door preparation 2 Door edge template High edge (wide side) Strike lip Centerline Horizontal cente of lever 3/8 in 10 mm 1 3/4 in 45 mm D s Hole Description d A M & N forge trim (2) B J trim (1) C Cylinder (1) ity D High secur cylinder (1) E H, R, & S trim thumb turn (2) mounting screw key / F Emergency thumb turn access (1) ting (2) G Trim moun H Lever (1) trim R & H J visual indicator (2) mounting screw C J E F 1 1/4 in 32 mm
Installation Instructions for 45H & 47H Mortise Locks Configuring & installing the mortise case 4 Rotate latchbolt (if necessary) Note: If a function specific mortise case was ordered, some steps for configuring the case have already been performed at the factory. 1 Determine whether you need to rotate the latchbolt to match the handing of the door. Note: The angled surface of the latchbolt must contact the strike when the door closes.
Installation Instructions for 45H & 47H Mortise Locks Configuring & installing the mortise case 6 Position hub toggles (if necessary) 1 Check whether the hub toggles are in the proper position for the lock. See the table below and Figure 6.
Installation Instructions for 45H & 47H Mortise Locks Installing the trim 9 Install trim mounting plates 1 For J trim, position the J alignment plate (Figure 11b) on the outside of the door. Note: For J trim on one side only, do not install the alignment plate. 2 For all trim, insert the outside trim mounting plate through the door and mortise case. Note: For trim on one side only, surface mount the inside mounting plate to the trim side of the door using two #8 × 1″ PFH surface mounting screws.
Installation Instructions for 45H & 47H Mortise Locks Installing the trim 11 Figure 11a Installing the roses Alignment plate Plastic spacer VIN dial Install roses or escutcheons For sectional trim (Figure 11a) 1 Position the inside rose on the door so it is centered on the trim mounting plate. 2 Use the spanner wrench (KD316) to install the rose ring onto the inside mounting plate. 3 Position the outside rose on the door so it is centered on the trim mounting plate.
Installation Instructions for 45H & 47H Mortise Locks Installing the trim For M trim (Figure 11c) or N trim (Figure 11d) 1 Position the inside and outside escutcheons on the door so they are centered on the trim mounting plates. 2 Install the upper and lower escutcheon screws from the inside of the door. 3 Use the spanner wrench (KD316) to install the trim rings onto the inside and outside trim mounting plates.
Installation Instructions for 45H & 47H Mortise Locks Installing the trim 12 Thumb turn Note 1: To determine which functions require a thumb turn on the inside of the door, refer to the Holes by Function table on page 1. Note 2: The UNR (universal latch) mortise case is shipped with a thumb turn. Install it only for an A or AT function lock. Note 3: Install the emergency access plate on the outside of the door for privacy function (L, LB, LT) locks.
Installation Instructions for 45H & 47H Mortise Locks Installing the trim 14 Install standard or high security cylinder (if necessary) 1 Using a narrow-blade screwdriver, insert the blade into the cylinder’s figure-8 opening and back the set screw into the cylinder until the tip of the set screw is below the threads of the cylinder. 2 Make sure the washer (standard cylinder only) and cylinder ring are positioned on the cylinder. 3 Rotate the cylinder cam to the 12 o’clock position.
Installation Instructions for 45H & 47H Mortise Locks Installing the trim 15 Location of set screw Spindle assembly Outside of door Inside of door Figure 15a Installing the levers 2 Lower hook spindle Install inside and outside levers For standard lever installation (Figure 15a) 1 Unscrew the inside spindle one full turn to allow the spindles to turn freely. Note: Remove the label from the inside spindle.
Installation Instructions for 45H & 47H Mortise Locks Finishing the installation 16 Install mortise case faceplate Note: Most locks ship with only one faceplate. The UNAB and UNR locks ship with two faceplates each, allowing for multiple function configurations. For AB (UNAB) and A (UNR) function locks, use the faceplate that exposes the locking toggle. 1 Secure the mortise case faceplate to the mortise case with the faceplate mounting screws. 2 Check the lock for proper operation.
Installation Instructions for 45H & 47H Mortise Locks Finishing the installation 18 1 For a high-security cylinder, slide the armored face down over the core. 2 Insert the control key into the core and rotate the key 15 degrees to the right. 3 With the control key in the core, insert the core and armored face (high-security cylinder only) into the cylinder. 4 Rotate the control key 15 degrees to the left and withdraw the key. Caution: The control key can be used to remove cores and to access doors.
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Contents A B These installation instructions describe how to install your 45HW & 47HW Electrified Mortise Lock. Topics covered include: Finishing the door preparation ...................................... 2 Configuring and installing the mortise case................. 6 Installing the trim............................................................ 8 Finishing the installation..............................................
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the door preparation Functions Holes by Function Holes to drill A M & N forged trim (2 holes)† DEL, DEU TDEL, TDEU I/S I/S O/S Through door Through door B J trim† O/S Through door Through door TWEL, TWEU, WEL, WEU I/S C Standard cylinder or D High security cylinder‡ E H, R & S trim thumb turn mounting screw (2 holes)† F Emergency key / thumb turn access G Trim mounting (2 holes)†† ■ ■ ■ ■ ■ H Lever†† ■ ■ ■ ■
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the door preparation 3 Center punch and drill holes Hinge mortise 1 Center punch the necessary drill points. See the instructions on the template. 2 Drill the holes. Note 1: To locate the center of a hole on the opposite side of the door, drill a pilot hole completely through the door. Note 2: For holes through the door, it is best to drill halfway from each side of the door to prevent the door from splintering.
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the door preparation 6 Determine wire gauge for power wiring 1 Calculate the total length of the power wire run by summing: ■ The distance from the power supply to the first door. ■ If powering more than one door daisy-chained to the same power supply, add the total distance of the power runs between the doors.
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the door preparation 5 If the lock has an optional door status sensor, latchbolt status sensor, deadbolt status sensor, and/or RQE status sensor, run the sensor wiring from the location of the access control panel to the location for the wire transfer hinge. To match the sensor wire colors, refer to the table below.
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Configuring & installing the mortise case 9 1 Determine whether you need to rotate the latchbolt to match the handing of the door. Note: The angled surface of the latchbolt must contact the strike when the door closes. 2 If you need to rotate the latchbolt, insert a flat blade screwdriver into the latch access point approximately 1/2″ into the case and press to extend the latch out of the case (Figure 9).
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Configuring & installing the mortise case 11 Install mortise case 1 Drill the holes for the case mounting screws. 2 Insert the mortise case into the mortise cavity, feeding all sensor and solenoid wires into the mortise cavity. Note: The armored front of the mortise case self-adjusts to the door bevel.
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Installing the trim 13 Install trim mounting plates 1 For J trim, position the J alignment plate (Figure 15b) on the outside of the door. 2 For all trim, insert the outside trim mounting plate through the door and mortise case. 3 Position the inside trim mounting plate opposite the outside trim mounting plate and screw them securely in place. Caution: Do not overtighten the trim mounting plate screws.
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Installing the trim 15 Install roses or escutcheons For sectional trim (Figure 15a) 1 Position the inside rose on the door so it is centered on the trim mounting plate. 2 Use the spanner wrench to install the rose ring onto the inside mounting plate. 3 Position the outside rose on the door so it is centered on the trim mounting plate. 4 Use the spanner wrench to install the rose ring onto the outside mounting plate.
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Installing the trim Escutcheon screw Inside escutcheon Trim ring For M trim (Figure 15c) or N trim (Figure 15d) 1 Position the inside and outside escutcheons on the door so they are centered on the trim mounting plates. 2 Install the upper and lower escutcheon screws from the inside of the door. 3 Use the spanner wrench to install the trim rings onto the inside and outside trim mounting plates.
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Installing the trim 16 Install thumb turn or emergency access plate (if necessary) Note 1: Install the thumb turn on the inside of the door for the following lock functions: ■ TDEL ■ TDEU ■ LEL ■ LEU Note 2: Install the emergency access plate on the outside of the door for privacy function (LEL and LEU) locks.
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Installing the trim 17 Cylinder retainer screw Back view of cylinder Set screw location Cam in 12 o’clock position Figure 17a Installing the standard cylinder Install standard or high security cylinder (if necessary) 1 Using a narrow-blade screwdriver, insert the blade into the cylinder’s figure-8 opening and back the set screw into the cylinder until the tip of the set screw is below the threads of the cylinder.
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the installation 18 Install inside and outside levers For standard lever installation (Figure 18) 1 Unscrew the inside spindle one full turn to allow the spindles to turn freely. Note: Remove the label from the inside spindle. 2 With the handle pointing toward the door hinges, insert the outside lever and spindle assembly into the lock from the outside of the door. Note: The 17 style lever is handed.
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the installation 20 Install strike box and strike plate 1 If the door jamb has not been mortised for the strike box and strike plate, perform these steps: a On the door jamb, locate the horizontal centerline of the strike (3/8″ above the centerline of the lock), as well as the vertical centerline of the strike. b Mortise the door jamb to fit the strike box and strike plate.
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the installation 21 Install door status magnet (optional for deadbolt function locks) 1 On the door jamb, mark the drill point for the door status magnet hole. Note: This hole should be directly opposite the door status switch when the door is closed. 2 Drill a 1″ diameter hole for the magnet, at least 1 3/4″ deep. 3 Insert the magnet into the hole.
Installation Instructions for 45HW & 47HW Electrified Mortise Locks Finishing the installation 23 25 Install lock power supply Determine the power supply requirements for the lock. ■ For a lock with a 12 volt solenoid, use a regulated power supply rated for 12 volts DC at 1.1 amps. ■ For a lock with a 24 volt solenoid, use a regulated power supply rated for 24 volts DC at 0.75 amps.
Installation Instructions for 48H & 49H Mortise Locks Overview 2 Mark the vertical centerline of the lock on the door edge. 3 Mark the vertical centerline of the lock on both sides of the door as measured from the vertical centerline on the door’s edge. 4 Mark the horizontal centerline of the strike on the door jamb in line with the centerline of the lock.
4 3 Reinstall the faceplate. Mortise and drill holes Through-bolts Cylinder clamp screw (inside) Standard cylinder & ring (48H) Faceplate 1 Mortise the door for the lock case and faceplate. Note: Check the lock for function before drilling.
C INDEX Numerics B 12 V solenoid part drawings for 45HW & 47HW Locks 4–38 1DT function function description 3–12 2DT function function description 3–12 B function case diagram 4–16 case parts list 4–17 function description B5 function case diagram 4–22 case parts list 4–23 function description B7 function case diagram 4–22 case parts list 4–23 function description BA function case diagram 4–18 case parts list 4–19 function description BW function case diagram 4–20 case parts list 4–21 function descript
Index case cover part drawings for 45H & 47H Locks 4–2 part drawings for 48H & 49H Locks 7–3 part numbers for 45H & 47H Locks 4–3 part numbers for 48H & 49H Locks 7–3 case cover mounting screw part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 case mounting screw part drawings for 48H & 49H Locks 7–3 part numbers for 48H & 49H Locks 7–3 case only locks components 4–64 how to order 4–62 case sub-assembly part drawings for 45H & 47H Locks 4–2 part drawings for 48H & 49H Locks 7–3 part
Index function descriptions for 45HW & 47HW Locks electrified functions 3–14 function descriptions for 48H & 49H Locks 7–2 function-specific locks 2–1 fusible link molded assembly part drawings for 45H & 47H Locks 4–2 part numbers for 45H & 47H Locks 4–3 G G function case diagram 4–22 case parts list 4–23 function description 3–8 H H function case diagram 4–24 case parts list 4–25 function description 3–6 handing, changing for 45H & 47H cases 6–2 HJ function case diagram 4–24 case parts list 4–25 function
Index NXEU function case diagram 4–48 case parts list 4–49 function description 3–15 O outside trim kits components 5–3 how to order 5–2 overview 45H & 47H Locks 1–2 45HW & 47HW Locks 1–4 48H & 49H Locks 1–6 R R deadlock function case diagram 7–4 case parts list 7–4 function description 7–2 R function case diagram 4–4 case parts list 4–5 function description 3–6 RD function case diagram 4–36 case parts list 4–37 function description 3–10 release lever spring part drawings for 45H & 47H Locks 4–2 part numb
Index turn knob hub spacer part drawings for 45H & 47H Locks 4–2 part drawings for 48H & 49H Locks 7–3 part numbers for 45H & 47H Locks 4–3 part numbers for 48H & 49H Locks 7–3 TWEL function case diagram 4–54 case parts list 4–55 function description 3–16 TWEU function case diagram 4–56 case parts list 4–57 function description 3–16 U X XR function case diagram 4–4 case parts list 4–5 function description 3–13 Y YD function case diagram 4–34 case parts list 4–35 function description 3–10 Z ZD function c
Index C-6 40H Series Service Manual
