Featuring the Burner Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-S-53-5 ANSI Z21.88 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: - • • • • - If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Introduction 2 Introduction We welcome you as a new owner of a Hideaway gas fireplace. In purchasing a Hideaway you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Hideaway is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this fireplace.
Table of Contents Introduction Finalizing the Installation Introduction & Important Information................2 1 Glass Removal (& installation)......................27 2 Log & Coal Installation ................................28 3 Replace the Glass .....................................29 4 Faceplate Installation .................................29 5 Leak Test.................................................30 6 Pilot Adjustment (if necessary).....................
Safety Precautions 4 • IF YOU SMELL GAS: * * * * * Do not light any appliance Extinguish any open flame Do not touch any electrical switch or plug or unplug anything Open windows and vacate building Call gas supplier from neighbor's house, if not reached, call fire department • This unit must be installed by a qualified installer to prevent the possibility of an explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified.
Safety Precautions AA A A AAA AA AA AA AA AAA A AA A A AAA AA A A AAA • AA AA AA AA A 5 Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. • Light the heater using the built-in piezo igniter. Do not use matches or any other external device to light your heater.
Features and Specifications 6 Features: - Works During Power Outages (millivolt system) - High Efficiency - Optional Thermostat or Remote Control - Realistic "Wood Fire" Look - Quiet Blower for Effective Heat Distribution - Convenient Operating Controls - Variable-Rate Heat Output - Low Maintenance Heating Specifications: Approximate Heating Capacity (in square feet)* Maximum BTU Input Per Hour Minimum BTU Output on Low Steady State Efficiency** (with blowers on) AFUE (Annual Fuel Utilization Efficiency)
Installation (for qualified installers only) Installation Warnings: • • • • • • • • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances. This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1 and NFPA 54(88).
Installation 8 (for qualified installers only) Installation Overview See the section "Termination Requirements" See the section "Vent Requirements" Thermostat Wire (either side) Gas Line (left side or beneath) See the section A AA AA A AA A AA A AAA AA A AA AA A AA A AAAA AAA AA A AA AAA AA A AA AA A AA A AAAA AAA AA A AA AAA AA AA A AA A AA AA A AA A AA AAAAAAAA AA AA AA A AA A A AA A AA AAA AA AA AA A AA A AA AAAAA A AA A AA A AA AAA AA AAAAA A AA AA A AA A AA AA A AA A AA AAA AA AA AA A AA A AA A
Installation 9 (for qualified installers only) Fireplace Placement Requirements Minimum Framing Dimensions The fireplace requires a 1/2" space between the fireplace and the framing members (or other materials) along the sides and back of the fireplace. These stand-offs may contact the framing members but no material may be placed between the stand-offs. 1/2" Clearance to the front, 0" to the sides, 1" below, 48" Min. and 2" above the vent to combustibles.
Installation 10 (for qualified installers only) Corner Installations 22-1/4" Min. 24-7/8" Recommended A typical 45° installation uses the minimum framing dimensions shown in the illustration to the right (NOTE: all clearances still apply). AAAAAAAAAAA A A A AA AAAAA A AAAAAAA A AA AAAAA AAA AAAAA A AA AAAAA A AA AAA A AA A AAA AA A AA A AA AAA 5-1/2" Min. 6-1/2" Recommended The recommended dimensions shown to the right allow additional space, easing gas line and electrical connections. Min.
Installation 11 (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUYMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: 1. Flexible connector must not be longer than 36 inches. 2. Shutoff valve must be a “T” handle gas cock. 3. Only direct vent sealed combustion products are approved for bedrooms or bathrooms. 4.
Installation 12 (for qualified installers only) Optional Gas Line Location a Remove the two screws near the b gas inlet (save these screws). Remove the cover plate on the bottom of the fireplace (save these nuts). Phillips Screwdriver HINT: remove the control cover for easier access. 5/16" Wrench c Position the gas inlet assembly over the hole in d the baseplate (do not secure at this time). Secure the gas inlet assembly using the screws removed in step “a”.
Installation 13 (for qualified installers only) Electrical Line Connection 1/4" Nutdriver b a Remove the cover Insert the sheathed cable from the power source through this cable clamp. Once the wires are attached, tighten the clamp to secure the cable. from the fireplace junction box. Electrical Connector Standard Screwdriver WARNING: Make sure power is off from the power lead before conducting any wiring.
Installation 14 (for qualified installers only) Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system. Vent Clearances • The vent must maintain the required clearance to combustible materials to prevent a fire (see “Clearances” below). Do not fill air spaces with insulation.
Installation 15 (for qualified installers only) Vent Installation • Slide the vent sections together and turn 1/4 turn until the sections lock in place. • Screws are not required to secure the vent. However, three screws may be used to secure vent sections together if desired. • High temperature sealant is recommended at the appliance starter section connection (use high-temperature silicone or Mill-Pac®).
Installation 16 (for qualified installers only) Approved Vent Configurations Restrictor Position A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position. The charts for acceptable vent configurations detail the correct vent restrictor position.
Installation (for qualified installers only) 17 Vent Configurations with Vertical Vent Termination A maximum of 3 elbows may be used. • 8" or 6-5/8" diameter vent may be used. 40' (max) Restrictor Position # 6 35 feet 30 feet 25 feet NOTE: Two 45° elbows may be used. 20 feet 15 feet 10 feet 6' (min) 5 feet 5 feet 14' (max) • 10 feet The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.
Installation (for qualified installers only) 6. If using 6-5/8" diameter vent, a minimum 12" vertical section is required. 7. The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 14 feet (max) 10 feet 14' (max) 10 feet 0 feet 5. Use a single 90° elbow (NOTE: an additional 45° elbow may be used on the horizontal run).
Installation 19 (for qualified installers only) Termination Requirements (see the illustration below) N O T E: Measure all clearances from the nearest edge of the exhaust hood.
Installation (for qualified installers only) Hearth Requirements Floor Mounted Fireplaces Do not build a hearth or other item above the baseplate (this area must remain clear for the access door).
Installation (for qualified installers only) 21 Facing Requirements NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Facing Under 1” Thick 4-3/4” 3-3/8” Any material that protrudes more than 3/4” in front of the facing is considered a mantel and must meet the mantel requirements in this manual. 30-1/4” (approx.) NOTE: The facing tucks behind the flanges.
Installation 22 (for qualified installers only) Facing - Fireplace Details Facing - Top View Fireplace AAAA AAAA AAAAA A A 1/2" Face AA Stand-off 1/4" 1/4" White Tape Gasket (attached to fireplace) Facing - Side View AA AAA AA A AAA A AA Stand-off AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA Fireplace Face Gasket Wall Trim (1/16" thick) 1" 3/8" 1/8" Wall Trim Travis Industries 4030612 100-01148
Installation (for qualified installers only) 23 Facing Detail – Drywall Facing Recommended Order of Installation We recommend installing the facing (drywall, tile) under the notch at the front of the fireplace c (“a”) - then install the sides and top (“b” and “c”) b NOTE The facing tucks under the notch at the front of the fireplace (3/8” above the base of the a fireplace).
Installation (for qualified installers only) Facing Detail – Tile Facing NOTE: Make sure to position the framing to accommodate the Framing facing material. For this example the facing is 7/8" thick (3/8" tile Top View - Tile Facing plus 1/2" drywall). The framing is positioned 7/8" behind the front of the fireplace.
Installation (for qualified installers only) 25 Facing Detail –Facing Over 1” Thick (Brick) WARNING: Any facing that extends in front of the faceplate on the sides or top must be noncombustible. NOTE: A 3/8” gap is required above the face for face installation. NOTE: Make sure to leave a 1/8" gap Framing Top View around the sides of the face and 3/8" above (for face installation).
Installation 26 (for qualified installers only) Mantel Requirements • The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed below. • Use the table below to determine the maximum mantel depth allowed. For example, if a 6” mantel is used, it must be a minimum of 6-1/2” above the face.
Finalizing the Installation 1 27 Remove the glass following the directions below. Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Glass Frame Latch a Insert the included glass latch tool into the hole on the glass frame latch. Glass Latch Tool b Pull the latch out then up to detach it from the glass frame. Glass Frame c Hold the glass in place and repeat steps "a" and "b" for the other latch.
Finalizing the Installation 28 • If converting to propane, do so now before installing the logs. 8. Install the log set following the directions on the following two pages. NOTE: Before installation, make sure the ceramic firebox liner is centered and pulled forward against the metal flanges of the firebox. Place the left rear log as shown. Note how it is approximately 1” to the left of the thermopile. This pin inserts into the hole in the right rear log.
Finalizing the Installation 29 Place the right twig as shown. It rests against the firebox liner. This pin inserts into the hole in the front log. Place the front log as shown to the right. The logs should look like this when in place. NOTE: After log installation, make sure the ceramic firebox liner is centered and pulled forward against the metal flanges of the firebox.
Finalizing the Installation 30 3 We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. 4 Replace the glass. 5 Install the faceplate following directions below. b Lift and rotate the face forward until the top brackets lock into the upper slots. 35-3/8” a Tilt the face back and insert the bottom brackets into the lower slots until they lock in place.
Finalizing the Installation 7 Check the pilot flame to make sure it looks like the illustration below. Adjust the pilot flame if necessary. The pilot flame must contact the thermocouple and To adjust the pilot flame, turn this screw. Clockwise thermopile (see the illustration below). Adjust the pilot up or lowers the flame while counter-clockwise raises it. Standard Screwdriver 8 31 down as necessary. Let the heater burn for fifteen minutes.
Finalizing the Installation 32 FINE TUNING THE EMBER-FYRE™ BURNER Each installation is affected by altitude, vent configuration, and fuel quality. Because of this, the restrictor and air shutter may need to be fine tuned to each installation. Follow the hints below to fine-tune the burner for optimum performance and aesthetics. Restrictor Hints: Set the restrictor to the position suggested in the vent configuration table (see pages 17-18).
Operation 33 Before You Begin • Read this entire manual before you use your new fireplace (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Location of Controls - See explanation below The Pilot Flame can be found below the back log. ON/OFF Switch Blower Control An instruction card for operating the fireplace is attached to the inside of the fireplace here. Replace it for easy reference.
Operation 34 Starting The Pilot Flame a The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (or low) or if the stove malfunctions. If the pilot turns off frequently, call your dealer for information.
Operation 35 Starting the Fireplace for the First Time + Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. We recommend opening a window to vent the room. + Condensation may appear on the glass each time you start the fireplace - this is normal. + Blue Flames will occur on the fireplace when it first comes on.
Operation 36 Adjusting the Blower Speed The blower helps transfer heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. OFF Turn the dial all the way counter-clockwise until it clicks off. LOW HIGH The high position is all the way counter-clockwise, without clicking off. Turn the dial all the way clockwise.
Maintenance 37 Maintaining Your Fireplace's Appearance • Fingerprints or other marks left on the optional gold surface may become etched in place if they are not wiped clean prior to turning the fireplace on. Clean the gold with denatured alcohol and a soft cloth (with the fireplace cool). Other cleaners may leave a film that may become etched into the gold.
Maintenance 38 Troubleshooting Table Problem: Pilot Will Not Light Main Burners Will Not Start Remote Control Does Not Work Thermostat Does Not Work Fireplace Will Not Distribute Heat Possible Cause: Don't Call for Service Until You: A gas shut off valve is turned off Check all gas shut off valves The gas control knob isn't turned to "PILOT" See "Starting the Pilot Light" Step C The valve control knob isn't pushed in See "Starting the Pilot Light" Step C The igniter wasn't pressed repeatedly
Maintenance 39 How this Fireplace Works • This fireplace was designed with safety as the primary concern. Many of the components inside this fireplace are for safety purposes. Therefore, only certified gas service technicians should service this fireplace. What Turns the Main Burners On and Off When heated, the thermopile generates electricity (a very small amount measured in "Millivolts"). This electricity is used to operate the main burners.
Maintenance 40 Wiring Diagram Thermocouple Millivolt Wiring (for gas control valve) Thermopile Piezo Igniter On/Off Switch Red AA Brown Copper Co-Axial Wire Orange Red Spark Electrode White 120 Volt Wiring 3 Black Power In Molex Connector Ground (green) Power Supply Optional Remote Control Optional Thermostat Hot (black) Common (white) Pilot Hood White 6 9 1 5 Green 8 11 Ground (attached to stove) 3 Remote Control Molex Connector 2 4 7 9 1 10 4 7 10 Optional Blower White B
Travis Industries Vented Gas Fireplace Heater (DirectV ent) 4030612 WARNING:Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death. WARNING:Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner ’s information manual provided with this appliance.
Warranty 42 To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.
Optional Equipment (for qualified installers only) 43 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 27). Remove the logs and coals (if installed - page 28) 2 Remove the burner (see illustration below). AA AA AA Lift up on the left side of the burner, then slide the burner to the left and up to remove. The pin on the bottom of the burner inserts into this hole.
Optional Equipment 44 3 (for qualified installers only) Follow the directions below to replace the orifice. a Slide the air shutter all the way to the left. AA AA A AA AA Burner Orifice Manifold The new LP orifice has “56” stamped on it. d 56 Use a 1/2” open end wrench to unscrew the burner orifice. NOTE: Screw the LP orifice in so the orifice shoulder protrudes 5/16” (indicating full insertion). 5/16” 4 49 1/2" Wrench e Apply thread sealant to the new orifice and install.
Optional Equipment (for qualified installers only) a 5 Install the logs and embers. 6 Replace glass and face. 7 Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE: Leak test this area after the heater is installed, gas is connected, and the main burner is lit. 9 45 c Remove and discard the three screws using a slotted screwdriver of Torx T-20. Install the LP regulator.
Optional Equipment 46 (for qualified installers only) Firebox Interior WARNING Turn off gas to the appliance and make sure it has fully cooled prior to conducting service. NOTE: The firebox liner is fragile – take care to prevent damage. NOTE: The firebox liner leaves a slight white residue when touched – make sure to clean the area and your hands after handling the liner. 1 Remove the face, glass, and burner. 2 Follow the directions below to remove and discard the steel liner.
Optional Equipment 3 (for qualified installers only) 47 Install the liner following the directions below. (a) Tilt the liner forward and at a slight angle as you insert it into the firebox. Place the bottom left corner into the firebox first. (b) As you insert the liner, make sure the liner goes behind the pilot assembly. (c) The top of the liner will be very tight along the top – carefully rotate and tilt the liner into place.
Index 48 Approved Vent Configurations..........................16 Adjusting the Blower Speed..............................36 Adjusting the Flame Height ...............................35 Air Shutter Adjustment......................................32 Altitude Considerations.....................................14 Blower Control..................................................36 BTU Input.........................................................6 BTU Output.....................................................
