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Table of Contents 1. Safety Precautions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.1 On-Board Diagnostics (OBD) II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.2 Diagnostic Trouble Codes (DTCs) .. . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.3 Location of the Data Link Connector (DLC) . . . . . . . . . . . . . . . . . . . 4 2.
1. Safety Precautions and Warnings To prevent personal injury or dama ge to vehicles and/or the scan tool, read this instruction manual first and observe the following safety precautions at a minimum whenever working on a vehicle: Always perform automotive testing in a safe environment. Do not attempt to operate or observe the tool while driving a vehicle. Operating or observing the tool will cause driver distraction and could cause a fatal accident. Wear safety eye protection that meets ANSI standards.
2. General Information 2.1 On-Board Diagnostics (OBD) II The first generation of On-Board Diagnostics (called OBD I) was developed by the California Air Resources Board (CARB) and implemented in 1988 to monitor some of the emission control components on vehicles. As technology evolved and the desire to improve the OnBoard Diagnostic system increased, a new generation of On-Board Diagnostic system was developed. This second generation of On-Board Diagnostic regulations is called "OBD II".
DTC Example P0520 Systems B = Body C = Chassis P = Powertrain U = Network Code Type Generic (SAE): P0 B0 C0 U0 Manufacturer Specific: P1, P2 B1, B2 C1, C2 U1, U2 Last two digits identify individual component within the system Sub-systems 1 = Fuel and air metering 2 = Fuel and air metering 3 = Ignition system or engine misfire 4 = Auxiliary emissions controls 5 = Vehicle speed control and idle controls 6 = Computer output circuits 7 = Transmission controls Figure 1-2: Explanation of a diagnostic trouble
2.4 OBD II Readiness Monitors Readiness Monitors are indicators used to find out if all of the emissions components have been evaluated by the OBD II system. They are running periodic tests on specific systems and components to ensure that they are performing within allowable limits. currently, there are eleven OBD II Readiness Monitors (or l/M Monitors) defined by the U.S. Environmental Protection Agency (EPA).
2.5 OBD II Monitor Readiness Status OBD II systems must indicate whether or not the vehicle’s PCM’s monitoring has completed testing on each emission component. Components that have been OBD II tested will be reported as “OK”. The purpose of recording readiness status is to allow inspectors to determine if the vehicle’s OBDII system has tested all the emissions systems. This is handy to know before bringing vehicle to a state emissions testing facility.
intended to discourage vehicle operation. The vehicle onboard diagnostic system can not turn the MIL off until necessary repairs are completed or the condition no longer exists. DTC – Diagnostic Trouble Codes (DTC) these identify which section of the emission control system has malfunctioned. Enabling Criteria – Also termed Enabling Conditions. They are the vehicle-specific events of conditions that must occur within the engine before the various monitors will set, or run.
3. Using the Scan Tool 3.1 Tool Description - AutoPhix OM 520 9 1 2 3 6 5 4 7 8 1. LCD DISPLAY – Indicates test results. Backlit, 128 x 64 pixel display with contrast adjustment. 2. ENTER BUTTON – Confirms a selection (or action) from a menu. 3. EXIT BUTTON – Cancels a selection (or action) from a menu or returns to the menu. It is also used to setup system, exit DTC Lookup screen.
4. LEFT SCROLL BUTTON – When looking up DTC definitions, moves to previous character and views additional information on previous screens if DTC definition covers more than one screen; deselect all marked PID data when viewing or recording customized live data list; updates DTC library when pressed. 5. RIGHT SCROLL BUTTON – When looking up DTC definitions, moves to next character and views additional information on next screens if DTC definition covers more than one screen; selects/deselects PID data. 6.
2) USB cable – Used to upgrade the scan tool, and to print retrieved data. Updating the AutoPhix OM 520 a. Attach the USB cable. b. Go to www.autophix.com and click on Downloads. c. Click on Software Update for AutoPhix OM520 and follow on-screen instructions. USB update cable attached to the tool. 3.4 Code Lookup The Code Lookup function is used to search for definitions of Code stored in the built-in Code library.
2) From the Code Lookup menu, use the LEFT/RIGHT button to move to the desired character, use the UP/DOWN button to change the selected digit/ character and press the ENTER button to confirm. 3) View the DTC definition on screen. Wh en the DTC definition covers mo re than one screen, use the LEFT/RIGHT button to view additional information on previous/next screen(s). For manufacturer specific codes, you'll need to select a vehicle make on an additional screen to look for DTC definitions.
From the Main Menu: Use the UP/DOWN scroll button to select System Setup, and press the ENTER button. Follow the instructions to make adjustments and program settings as described in the following setup options. Language Setup English is the default language. From the System Setup menu, use the UP/DOWN scroll button to select Language, and press ENTER. Adjust Contrast 1) From the System Setup menu, use the UP/DOWN scroll button to select Contrast, and press ENTER.
2) From the Contrast menu, use the UP/DOWN scroll button to increase or decrease contrast. 3) Press ENTER to save your settings and return to the previous menu. Unit of Measure Metric is the default measurement unit. 1) From the System Setup menu, use the UP/DOWN scroll button to select Unit of Measure and press ENTER. 2) From the Unit of Measure me nu, use the UP/DOWN scroll button to select the desired Unit of Measure. 3) Press the ENTER button to save your selection and return to the previous menu.
Fuel Type 1) From the System Setup me nu, use the UP/DOWN scroll button to select Fuel Type and press ENTER. 2) Fr om the Fuel Type menu, use the UP/ DOWN scr ol l but ton to sel ect the Fuel Type . ● NOTICE DIESEL1 and DIESEL2 do not refer to different types of diesel fuel. They only affect the way fuel consumption is computed and are selected based on the way the vehicle computer reports its sensor information. Most diesel vehicles use DIESEL1.
2) From the Engine Liter menu, use the UP/DOWN scroll button to select the vechile engine liter . 3) Press the ENTER button to save your selection and return to the previous menu. Beep Set The default setting is Beep On. 1) Form the System Se tup me nu, use the UP/DOWN scroll button to select Beep Set and press ENTER. 2) From the 'Beep Se t' menu, use the UP/ DOWN scroll button to select Beep ON or Beep OFF. 3) Press ENTER to save your selection and return to the previous menu.
3.6 Tool Info. Tool Information allows viewing of some important information such as serial number and software version number of the scanner. 1) From the Main Menu, scroll to select Tool Info. and press ENTER. 2) View tool information on screen. 3.7 Tool Self-test Tool Self-test The Self-test checks if the display and keyboard are working properly. A. Display test The Display Test function checks if the LCD display is working properly.
2) Select Display Test from the Tool Self-test menu and press ENTER. 3) Press ENTER again to start test. Look for missing spots in the solid black characters. 4) When completed, press EXIT to return. B. Keyboard Test The Keyboard Test function verifies if the keys are functioning properly. 1) Use the UP/DOWN scroll button to select the Keyboard Test from the Tool Self-test menu, and then press ENTER. 2) Press any key to start the test. When you press a key, the key name is observed on the display.
4. OBD II Diagnostics CAUTION: Don't connect or disconnect any test equipment with ignition on or engine running. 1) Turn the ignition off. 2) Locate the vehicle's 16-pin Data Link Connector (DLC). 3) Plug the scan tool cable connector into the vehicle's DLC. 4) Turn the ignition on. Engine can be off or running. 5) Press ENTER to enter Main Menu. Use the UP/DOWN scroll button to select Diagnostics from the menu. 6) Press ENTER to confirm.
serious, yet. Pending Codes will not turn on the malfunction indicator lamp (MIL). If the fault does not occur within a certain number of warmup cycles, the code clears from memory. 1) Use the UP/DOWN scroll button to select Read Codes from the Diagnostic Menu and press ENTER. 2) Use the UP/DOWN scroll button to select Stored Codes or Pending Codes from the Fault Codes menu and press ENTER.
4) If more than one DTC is found, use the UP/DOWN scroll button, as necessary, until all the codes have been viewed. If retrieved DTCs contain any ma nufacturer specific or enhanced codes, a "Manufacturer specific codes are found! Press any key to select vehicle make!" message comes up prompting you to select vehicle manufacturer to view DTC definitions. Use the UP/DOWN scroll button to select manufacturer and then press ENTER to confirm.
2) A warning message comes up asking for your confirmation. 3) Press ENTER to confirm. If the codes are cleared successfully, an "Erase Done!" confirmation message is displayed. If the codes are not cleared, then an "Erase Failure. Turn Key on with Engine off!" message is displayed. 4.3 View Data Stream The OBD II Scan Tool is a special diagnostic tool that communicates with the vehicle's computer. The Scan Tool lets you view "real-time" Live Data.
Supported Data List 1) Use the UP/DOWN scroll buttons to select Supported Data List from the View Data Stream and press ENTER. 2) To view live PIDs on the screen. Use the UP/DOWN scroll button for more PIDs if an or arrow appears on the screen. If you want to view the full name of the highlighted PID, press the Help button. If the "G" icon appears wh en a PID is highlighted, graphic informa tion is available. Press ENTER to view. 3) Press EXIT to return to previous menu.
Custom Data List 1) To view customized PID data, use the UP/DOWN scroll button to select Custom Data Set from the View Data Stream menu and press ENTER. 2) Observe on-screen instructions. 3) Use RIGHT button to select/deselect data parameters. Selected parameters are marked with solid squares. Press ENTER to confirm. If you want to deselect all marked items, press LEFT button. 4) Press ENTER to view selected PIDs on screen.
5) Use the EXIT button to return to View Da ta St ream me nu. 4.4 View Freeze Frame When an em issi on-r el at ed faul t occurs, cer tai n vehi cl e cond itions ar e recorded by the on -bo ar d co mput er. Th is inf or mat ion is ref er red to as free ze frame da ta. View Freeze Data is a snapshot of the operating conditions at the time of an emission-related fault. if DTCs wer e er as ed , View Fr ee ze Dat a may no t be st or ed in ve hi cl e memor y depending on vehicle.
The purpose of the I/M Readiness Monitor Status is to indicate which of the vehicle's Monitors have run and completed their diagnosis and testing (as described in 2.5), and which ones have not yet run and completed testing and diagnosis of their designated sections of the vehicle's emissions system. The I/M Readiness Monitor Status function also can be used (after repair of a fault has been performed) to confirm that the repair has been performed correctly, and/or to check for Monitor Run Status.
1) Use the UP/ DOW N scrol l bu tton to sel ec t Cur ren t Trip Inf o. from the Di ag nos tic Menu and press ENTER. 2) A message comes up asking for your confirmation. 3) Press ENTER display the current trip information as following.
4) Press EXIT setup up the Fuel Type and Engine Liter. 5) Press EXIT return the trip information View. If you want the Change Unit for Trip information, you can ENTER Diagnostic Menu Set up the Unit of Measure. 4.7 O2 Sensor Test OBD II regulations set by the SAE require that relevant vehicles monitor and test the oxygen (O2) sensors to identify problems related to fuel efficiency and vehicle emissions.
1) Use the UP/DOWN scroll button to select O2 Sensor Test from Diagnostic Menu and press ENTER. 2) Use the UP/DOWN scroll button to select O2 sensor from O2 Sensor Test menu and press ENTER. 3) View test results of the selected O2 sensor. 4) Press EXIT to return to the previous menu. 4.8 On-Board Monitor Test The On-Board Monitor Test is useful after servicing or after erasing a vehicle's control module memory.
powertrain components and systems that are not continuously monitored. The On-Board Monitor Test for CAN-equipped vehicles retrieves and displays test results for emission-related powertrain components and systems that are and are not continuously monitored. Test and component IDs are determined by the vehicle manufacturer. 1) Use the UP/DOWN scroll button to select On-Board Mon. Test from Diagnostic Menu and press ENTER. 2) From On-Board Mon.
4.9 EVAP System Test The EVAP test function lets you initiate a leak test for the vehicle's EVAP system. The OBD BOOK does not perform the leak test, but signals to vehicle's on-board computer to initiate the test. Before using the system test function, refer to the vehicle's service repair manual to determine the procedures necessary to stop the test. 1) Use the UP/DOWN scroll button to select EVAP System Test from Diagnostic Menu and press ENTER.
4.10 Vehicle Info. Select [Vehicle Info.] and press [ENTER], the screen will display the formation such as VIN (Vehicle indentification Number), CID (Calibration ID) and CVN (Calibration verify number). 1) Use UP/DOWN scroll button to select Vehicle Info. from the Diagnostic Menu and press ENTER. 2) An advisory message comes up to remind you. Wait a few seconds or press any key to continue. 3) Wait a few seconds while the scan tool reads vehicle information.
4.11 Modules Information 1) Use the UP/DOWN scroll button to select Modules Information from the Diagnostic Menu and press ENTER. 2) View modules Information with their Ids and communication protocols. 3) Press EXIT button to return Diagnostic Menu. 4.12 Unit Of Measure 1) Use the UP/DOWN scroll button to select Unit Of Measure from the Diagnostic Menu and press ENTER.
2) Use the UP/DOWN scroll button to select the Unit Of Measure for diagnostic test . 3) Press EXIT button to return Diagnostic Menu.
5. Warranty and Service 5.1 Limited One Year Warranty THIS WARRANTY IS EXPRESSLY LIMITED TO PERSONS WHO PURCHASE AUTOPHIX PRODUCTS FOR PURPOSES OF RESALE OR USE IN THE ORDINARY COURSE OF THE BUYER'S BUSINESS. AUTOPHIX electronic product is warranted against defects in materials and workmanship for one year (12 months) from date of delivery to the user.
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