AUTOOL CT200 Injector Cleaner & Tester User Manual www.autooltech.
Copyright Information All rights reserved by AUTOOL TECH. CO., LTD. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of AUTOOL. The information contained herein is designed only for the use of this unit. AUTOOL is not responsible for any use of this information as applied to other units.
1 Overview 1.1 Functions and features Fuel injector diagnostic and cleaning equipment is a mechatronics product that combines ultrasonic cleaning technology and microcomputer oil pressure closedloop control cleaning and detection technology. This product simulates various operating conditions of the engine, and cleans and inspects the fuel injectors of various automobiles and motorcycles.
1.2 Working environment and technical parameters Working environment Power supply: AC220V±10% Frequency: 50HZ±0.5 Relative humidity: <85% Environment temperature: 0℃～＋40℃ External magnetic field strength: <400A/m No open flames are allowed around Technical parameters Tank capacity:1300 ml Range of rotation:0-7500r/min PWM pulse width:0～20.0ms step0.1ms Time:0～20min Cleaning frequency:40 kHz Cylinder volume:180 ml Injection times:0～9900 times, step 100ms System pressure:0～0.
2 Structure and composition 2.1 Structure ① ⑪ ② ⑭ ⑮ ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑫ ⑬ ⑯ 1-Lock pole;2-Lock nut;3-Oil rail;4-Top oil inlet connector;5-Glass measuring cylinder;6-Oil drain handle;7-Ultrasonic cleaning tank;8-Operation panel; 9-Pressure gauge;10-Cleaning agent drain valve;11-Oil outlet pipe; 12-Power switch;13-Power socket;14-Signal wire;15-Oil fill-in port; 16-Testing agent liquid level 2.
Time/time adjustment button: adjust the working time of the injector and the number of injections. ● Press up to increase the working time of the injector/the number of injections. ● Press down to reduce the working time of the injector/the number of injections. Start button: Press to execute the selected work item. Pause button: temporarily stop the selected work item after pressing. Stop button: stop the selected work item and return to the selected work item. Function selection button: select work item.
2) Insert the plugs of the drive wires into the injector sockets in turn. (Special fuel injectors need to be connected with an adapter cable) 3) Press the item selection up and down keys to select the "01 ultrasonic cleaning" item, and then press the working time up and down keys to set the time.
① ⑦ ② 1-Oil outlet pipe; 2-Oil rail; 3-Top oil inlet connector; 4-Injectors; 5-Upper plate seat; 6-Glass measuring cylinder; 7-Lock nut; 8-Lock pole ⑧ ③ ④ ⑤ ⑥ Top-in fuel injector installation diagram ● Select the top oil inlet connector from the accessories and install it into the oil separator.
3) The rest of the operation steps are consistent with item 02 04 High speed test 1) Select "04 High Speed Test". 2) Press the start button. 3) The rest of the operation steps are consistent with item 02 05 Accelerating test 1) Select “05 Accelerating Test”. 2) Press the start button. NOTICE ● The fuel pressure, working time and pulse width are automatically set by the system. The time system defaults to 10s as a cycle period, and the user does not need to set it separately.
2) Press the up and down buttons to set the number of times. (Generally set to 2000 times) 3) Press down on the oil drain handle to observe the fuel injection volume. 4) Press the start button to start the test. 5) After the test, raise the drain handle and put the testing agent back into the tank. Description: Simulate the working conditions and fuel injection volume of the engine when the fuel injection nozzle works for a certain number of times when the engine is idling.
3) Drain the ultrasonic cleaning agent. Wipe the equipment clean with a dry soft cloth. 4) If the machine needs to be stored for a long time, discharge the testing agent into a bottle and seal it. 4.2 Maintenance ● Replacement of testing agent After the testing agent has been used for a period of time, a lot of impurities will accumulate, and the agent containing dirt cannot be used, otherwise it will easily block the fuel injector.
6 Warranty 1. Thank you for choosing our products, we will provide you with the following services and promises. 2. The warranty period of this product is 1 year. 3. After the warranty period expires, repairs will be charged for replacement parts. 4. After the failure, please contact the manufacturer, we will give you the most complete service in the shortest time.
