Install guide

ARMY TM 5-6675-308-34
MARINE CORPS TM 08837A-34-2
(1) Remove the five cap screws and washers securing
angle bracket to vehicle gutter. Retain for future
use.
(2) Remove the screws and washers securing side
mounting and bottom plates to vehicle body:
remove rear panel. Retain the screws for future
use.
3-25. Modification of OH-58C Helicopter Pallet. The
OH-58C helicopter pallet must be modified before the PADS
can be installed in the helicopter. The modification consists
of drilling four new holes and installing four sleeves and
plugs. Sce figure 3-17 and modify the OH-58C helicopter as
follows:
a.
b.
3-26.
Drill four new holes in pallet locations shown in
figure 3-17, Hole diameter is shown in figure 3-17.
Install sleeves and plugs in new holes. Sleeves and
plugs from existing holes in pallet can be used.
Modification of Commercial Utility Cargo Vehicle
(CUCV), Series M1OO9. The CUCV must be modified
before the PADS can be installed in the vehicle. The
modification consists of drilling three holes in the vehicle
firewall to allow power cable W7 to be routed through for
connection to terminal boxes mounted in the engine
compartment. See figure 3-18 and modify the vehicle as
follows:
a.
b.
3-27.
Cut through insulation and backing to the vehicle
firewall to the approximate dimensions shown in
figure 3-18.
Drill three holes through the vehicle firewall where
shown in figure 3-18, using a l/2-inch electric drill
and a l-inch diameter hole cutter. Install rubber
grommets in new holes.
Modification of High-Mobility Multi-Purpose
Wheeled Vehicle (HMMWV), Series M998. “The
HMMWV must be modified before the PADS can be
installed in the vehicle. The modification consists of drilling
two holes in the vehicle transmission tunnel to allow power
cable W7 to be routed to the vehicle battery compartment.
See figure 3-19 and modify the vehicle as follows:
a. Locate and mark the two holes, centered in the flat
area of the transmission tunnel adjacent to the existing
radio cable and grommet. Space the holes as shown in
figure 3-19.
b.
3-28.
Drill two holes using a V2-inch electric drill and a
l-inch hole cutter. Install rubber grommets in new
holes.
Modification of Subfloor Plate. The subfloor plate
must be modified before it can be mounted in the HMMWV
for pads installation. The modification consists of drilling
two holes, located as shown in figure 3-20. Use a l/2-inch
electric drill and a 7/16-inch drill bit.
3-29. Modification of Small Utility Support Vehicle
(SUSV), Series M973. The SUSV must be modified before
the PADS can be installed in the vehicle. The modification
consists of drilling a hole through the inner vehicle body for
insertion of the battery vent tubing and modification of the
vehicle wiring harness, proceed as follows:
a.
b.
c.
d,
e.
f.
g.
At right rear of vehicle, using a pencil and a scale
from shop supplies, extend a line from bottom edge of
the seat belt bracket forward 2.00 inches. Mark with
an X. See figure 3-21.
Using a ½-inch electric drill and a 9/32-inch
diameter bit, drill a hole through the inner vehicle
body at the marked point. The hole is for the battery
vent tubing.
At left rear of vehicle, using shop knife, cut plastic tie
wraps holding the harness that contains connector P42
to the negative battery terminal.
Loosen clamp located behind the battery to free.
connector P42.
Locate wire no, 8K in connector P42, male pin 2.
Using a pair of wire cutters, cut wire no. 8K about 3
inches from connector P42. Strip both cut ends about
1/4 inch, using wire strippers.
Obtain cable assembly 97403-13222E2492 and splice
from installation kit. Splice cable assembly to wire
no. 8K as shown in figure 3-22. Crimp both ends of
splice.
3-60 Change 5