Service manual

7 - 44 Genie GS-1530 & Genie GS-1930 Part No. 39528
Service Manual - First Edition
Section 7 - Repair Procedures
7-3
Steering Bellcrank
(before serial number 2000)
1 Remove the steering cylinder. See 7-2, How to
Remove the Steering Cylinder.
2 Remove the pin retaining fastener from the
bellcrank center pivot pin. Remove the pin.
3 Support one drive yoke/motor assembly with a
lifting device.
4 Remove the retaining fastener from the yoke
pivot shaft.
5 Place a block under the yoke/motor assembly
that is being removed. Lower the yoke
assembly approximately 3 inches (7.6 cm) to
allow the steer link to clear the pivot shaft on
the yoke.
Bodily injury hazard. The yoke/
motor assembly may fall if not
properly supported when it is
lowered from the chassis.
6 Lower the yoke assembly on to the block for
support.
Component damage hazard. When
the bellcrank is installed, be sure
the steering cylinder hoses are
placed between the bellcrank and
the bottom of the drive chassis.
7 Remove the pin retaining fasteners from the
bellcrank pivot pin. Remove the pin.
8 Repeat steps 4 through 7 for other yoke/motor
assembly. Remove the bellcrank.
STEERING AXLE COMPONENTS
7-4
Steering Bellcrank
(after serial number 1999)
When removing a hose assembly
or fitting, the O-ring on the fitting
and/or hose end must be replaced
and then torqued to specification
during installation. Refer to
Section Two, Hydraulic Hose and
Fitting Torque Specifications.
1 Tag, disconnect and plug the hydraulic hoses
from the steering cylinder. Cap the fittings on
the cylinder.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to
allow the oil pressure to
dissipate gradually. Do not
allow oil to squirt or spray.
2 Remove the pin retaining fasteners from the rod-
end pivot pin of the steer cylinder. Remove the
pin.
Note the quantity and location of
the spacers when removing the
rod-end pivot pin.
3 Remove the retaining fastener from the center
pivot pin of the bellcrank.
Note the quantity and the location
of the spacers on the bellcrank.
4 Remove the retaining fasteners from the steer
links at each end of the bellcrank. Remove the
bellcrank from the machine.
Note the quantity and the location
of the spacers in between the
bellcrank and the steer links.