Service manual

Part No. 39528 Genie GS-1530 & Genie GS-1930 7 - 11
Service Manual - First Edition Section 7 - Repair Procedures
3-1
Scissor Assembly,
GS-1530 Models
(before serial number 632)
How to Disassemble the
Scissor Assembly
GS-1530 Models
(before serial number 632)
The procedures in this section
require specific repair skills, lifting
equipment and a suitable
workshop. Attempting this
procedure without these skills and
tools may result in death or
serious injury and significant
component damage. Dealer
service is required.
Follow the disassembly steps to the point required
to complete the repair. Then re-assemble the
scissor assembly by following the disassembly
steps in reverse order.
1 Remove the platform. See 2-1, How to Remove
the Platform.
2 Remove the cables from the side of the number
3 outer arm (index #13) at the ground controls
side.
Component damage hazard.
Cables can be damaged if they
are kinked or pinched.
3 Attach a lifting strap from an overhead crane to
the number 3 outer arm (index #13).
4 Remove the pin retaining fasteners from the
number 3 center pivot pin (index #2) at the
ground controls side.
5 Remove the pin retaining fasteners from the
number 3 pivot pin (index #14) at the ground
controls side.
6 Remove the external snap rings. Use a slide
hammer to remove the pins.
7 Repeat steps 4 through 6 for the battery pack
side of the machine.
8 Remove the number 3 outer arm (index #13)
from the machine.
Bodily injury hazard. The number 3
outer arm (index #12) may become
unbalanced and fall if not properly
supported when it is removed from
the machine.
9 Remove the fasteners from the lower cable tray
support at the steer end.
10 Remove the pin retaining fasteners from the
number 2 center pivot pin (index #6). Do not
remove the pin.
11 Slide the cable tray towards the battery pack
side of the machine and remove it from the
machine and lay it off to the side.
Component damage hazard.
Cables can be damaged if they are
kinked or pinched.
12 Attach a lifting strap from an overhead crane to
lug on the rod-end of the lift cylinder.
13 Remove the external snap ring from the cylinder
rod-end pivot pin (index #3). Use a soft metal
drift to remove the pin.
Bodily injury hazard. The cylinder
may fall if not properly supported
when the pin is removed.
SCISSOR COMPONENTS