INSTALLATION AND OPERATING INSTRUCTIONS I INSTALLATION AND OPERATING INSTRUCTIONS HX Series Pool & Spa Heater Bolero ND HX70 & HX120 Genus IV Cleaner INSTALLATION AND OPERATING INSTRUCTIONS Melbourne: 03 8796 8600 Sydney Nth: 02 9853 2100 Brisbane: 07 3308 5400 Gold Coast: 07 5552 2600 Sydney Sth: 02 8778 9500 Adelaide: 08 8152 7600 Perth: 08 9350 2600 Townsville: 07 4796 0100 sales@astralpool.com.au www.astralpool.com.
Index Introduction Introduction ................................................................................................................................. 3 Notice to Installers ..................................................................................................................... 3 Safety Rules ............................................................................................................................... 3 Operation Lighting Instructions ................................
INTRODUCTION Congratulations on your purchase of a AstralPool and Spa Heater. Proper installation and service of your new heating system and correct chemical maintenance of the water will ensure years of enjoyment. The HX Series Heater is a compact lightweight and efficient gas fired pool and spa heater. It is equipped with features that take advantage of new technology developed exclusively by AstralPool.
LIGHTING INSTRUCTIONS For your safety – read before lighting This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS. Do not try to light any appliance. Do not touch any electrical switch. Do not use any telephone in your building.
CORROSION PREVENTION IN HEATERS All pool and spa heaters use copper or copper nickel to make their heat exchangers as it is the most efficient material in transferring heat from the combustion chamber into the water. The typical life expectancy of a well maintained pool/spa heater is between 8 and 15 years. Often the same heat exchanger used in residential and commercial boilers and hot water systems will have a life expectancy of 20 years. The addition of sanitisers (Chlorine, Bromine etc.
DIGITAL THERMOSTAT OPERATION ON/OFF POOL/SPA < ○I > AstralPool WARM COOL AstralPool DESCRIPTION The sophisticated digital thermostat provides temperature read out, set point temperature and operating status of the heater. The electronic display indicates the operational status of the heater and any fault conditions. TEMPERATURE DISPLAY The temperature display indicates water temperature in the inlet of the heater.
FAULT INDICATION Under fault conditions the thermostat will display a set of alpha numeric symbols to indicate the status of the heater. The meaning of each symbol and action to be taken are listed as follows: SYMBOL MEANING ACTION Temp Display Unit has power. No action. F0 Heater locked off, thermistor wire disconnected or water at 0°C (freeze conditions). If water temperature reads greater than 0°C, phone for service. F1 Thermostat reads greater than 45°C.
MAINTENANCE It is recommended that you check the following at least every six months and at the beginning of every swimming season. 1. Examine the balanced flue or indoor draught diverter. Make sure there are no obstructions to the flow of air to, or flue products from, the appliance. 2. Visually check the burner flames. If the flame appears yellow, the burner should be cleaned by a qualified service technician. 3. Keep the heater area clear and free of combustibles and flammable liquids.
INSTALLATION THIS APPLIANCE MUST BE INSTALLED BY AN AUTHORISED PERSON. Refer to heater data plate for specifications of gas type, gas consumption, burner pressure and water pressure. This appliance must be installed in accordance with local regulations and Standards Australia Installation Code AS5601. FLOW RATES The AstralPool Heater requires a minimum of 150 litres per minute flow and the maximum permissible flow rate is 450 litres per minute.
HEATER DIMENSIONS Model HX 70 HX 120 Dimension A 420mm 515mm Dimension B 320mm 390mm Dimension C 700mm 800mm Dimension D 370mm 400mm INDOOR INSTALLATION If the HX Heater is to be installed indoors, an indoor draught hood kit must be purchased from AstralPool and installed on the HX Heater to convert it to an indoor model.
The following diagram is provided as a guide only. All flueing and installation work must be carried out by an authorized person. Flueing must conform to local regulations and to A.G.A. installation code AS5601. Care must be taken to provide the correct ventilation and correct flueing materials in close proximity to combustible surfaces.
ELECTRICAL CONNECTION The heater is supplied with a standard 10 amp 3 pin plug for connection to a 240V 10 amp GPO. The heater incorporates a 240/24 VAC transformer which supplies power to the control circuit. All pool or spa equipment connected to mains power should be protected by an RCD circuit breaker. It is recommended, where possible that the heater is connected to the same time clock or power supply as the circulating pump. GAS CONNECTION The gas connection is on the rear of the heater. A 15 mm F.I.
1. Perform a final check with the heater operating.- See the section below titled “Starting the heater”. Pressure Switch Adjustment Slide toggle up to allow adjustment Turn wheel in direction of arrow to decrease pressure required to operate heater STARTING THE HEATER 1. 2. 3. 4. Purge gas line of any air and wait five minutes for gas to clear. Turn power to unit on. Thermostat should now operate and indicate water temperature. Turn circulating pump on.
GAS CONVERSION BURNER CONVERSION HX 70 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Turn off gas supply to unit. Turn off power supply to pump and heater. Remove front access door. Disconnect gas supply tube from burner manifold. Remove burner support bracket at the front left of the heater. Remove the two Phillips head screws securing the angle brackets at the end of the manifold tube to combustion chamber support angles.
TROUBLESHOOTING HEATER WILL NOT LIGHT Possible cause Automatic ignition system fails Remedy Check if power to heater is turned on and pump is in operation Pump not running Start pump Pump airlocked Check for leaks Filter dirty Clean filter Pump strainer basket clogged Clean strainer Defective gas control Shut off gas supply and call for service Thermostat turned off Turn on Set temperature lower than water temperature Increase set temperature Water too hot - fault condition displayed Refer to fault indica
HX SERIES WIRING DIAGRAM Inst174 HX Series Pool & Spa Heater V02.
Maintenance of your heater Maintenance Schedule: Your new product incorporates moving parts and withstands high velocity water with chemicals in it. Some of these parts will wear in the normal course of use and require regular checks and maintenance. Performing these checks and maintenance will identify parts that have worn and require repair/replacement before further serious damage is sustained.
WARRANTY AstralPool Australia Pty Ltd (ABN 97 007 284 504) ("AstralPool") provides the following warranty in relation to its HX Series of Pool & Spa Heater – HX70 & HX120 ("Product"). Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage.
Exclusions The warranty will not apply where: (a) the customer is in breach of the Terms and Conditions of Sale; (b) the Product was used for a purpose other than one it was intended for; (c) the Product was repaired, modified or altered by any person other than AstralPool; (d) the Product has not been installed, maintained and/or operated in complete compliance with the installation and operating instructions and any instructions by AstralPool; (e) the Product has been subject to accident, negligence, alte
Inst174 HX Series Pool & Spa Heater V02.