DAM 5 SERVICE MANUAL PUBLICATION DATE: 09/02 8064375 INDUSTRIAL DRYER VENTED VERSION, CONDENSED VERSION
INTRODUCTION INTRODUCTION You have in your hand the ASKO Service Manual for the commercial machines of the new generation of tumble driers, that are friendly to the environment in both their manufacture and their use. This new generation of tumble driers has been designed for ease of servicing. By this we mean that it's a simple job, for example, to replace a damaged side panel. That's why we've changed the design from a one-piece shell to a split shell.
TABLE OF CONTENTS Safety regulations Specifications The drying process TDC33 TDC44 Installation Tumble drier location Location alternatives: Adjusting the feet Condensation water (TDC44) Air extraction (TDC33) Connection to the tumble drier Connection to exhaust duct Examples of installations Installation in warm climates Condensation problems Electrical installation Doorhanging Left hanging to right hanging Right hanging to left hanging Fault tracing Problems Components and measurements Test program and fa
TABLE OF CONTENTS Front door 53 Removing the front door 53 Installing the front door 53 Changing the hinge pin 53 Changing the hinge socket 54 Changing the door magnet/escutcheon plate 54 Changing the handle 54 Changing the inner door 55 Changing the outer door seal 55 Changing the inner door seal 55 Changing/cleaning the filter holder 56 Changing the door switch 56 Changing the door switch pin 57 Front panel 58 Removing front panel 58 Installing front panel 58 Changing the fixing clip for the bottom cover
TABLE OF CONTENTS 4
SAFETY REGULATIONS SAFETY REGULATIONS GENERAL • The electrical and plumbing installations shall be carried out by a qualified electrician and plumber respectively. SERVICE WARNING Always switch off the main electrical power supply when dismantling and assembling the washing machine. • Always use an earthed EMC wristband when working with electrical components, such as panel printed circuit boards and electronic control units.
SPECIFICATIONS SPECIFICATIONS PRINCIPAL DIMENSIONS Height: Width: Depth: Weight: TDC33 TDC44 850 mm 595 mm 585 mm 39 kg 47 kg VOLUME/CAPACITY Drum volume: Drying capacity : Speed: 111 litres 5.0 kg 52 rpm ELECTRICAL CONNECTION ALTERNATIVES Power consumption: Heating element power: See type label See type label Drying drum material: Stainless steel. Outer casing material: Powder-painted and hot galvanised steel plate or stainless steel. Installation: Tower, free-standing or built-in.
THE DRYING PROCESS THE DRYING PROCESS TDC33 Air at room temperature is heated by the heating element and drawn into the drum, where it extracts the dampness from the clothes. The ridges in the drum prevent the clothes from sticking to each other. Air passes through the fluff filter in the front door, through the exhaust system and out. On the way through the air extraction system the air passes a humidity sensor. The sensor measures the amount of humidity in the clothes.
THE DRYING PROCESS TDC44 The condensing tumble drier has two circulation systems: one for drying air and one for cooling air. The black arrows show the warm drying air, and the white arrows the cooling air at room temperature. The ridges in the drum prevent the clothes from sticking to each other. On the way through the air extraction system the air passes a humidity sensor. The sensor measures the amount of humidity in the clothes.
INSTALLATION INSTALLATION TUMBLE DRIER LOCATION A TDC44 The tumble drier can be free-standing, built in or part of a tower. Remember that the tumble drier produces heat, and should therefore not be placed in too confined a space. If the tumble drier is put into a very small room, because of the limited amount of air, the drying process will take longer. NOTE To improve the air circulation, leave the door leading into the room where the tumble drier is placed open.
INSTALLATION Install the tower configuration like this: 1. Unscrew and remove the outermost screws from each side of the rear of the washing machine. 2 1 2. Screw the angle pieces to the rear of the washing machine. 3. Secure the two plastic cups to the front edge of the top cover. WARNING The plastic cups must be fitted, they secure the front edge of the tumble drier. Right side: Break off the left-hand tag from one of the plastic cups and remove the paper from the underside.
INSTALLATION ADJUSTING THE FEET Screw the feet in or out until the tumble drier is standing vertical and steady. Lock the feet by tightening their locking nuts. CONDENSATION WATER (TDC44) 1 Alternative 1 (as delivered) Condensation water is pumped up into the condensation water tank, which is pulled out and emptied manually. Alternative 3 By connecting the accompanying rubber hose to the blue nipple and leading it to a sink or similar, condensation water is pumped directly out to the drain.
INSTALLATION AIR EXTRACTION (TDC33) The exhaust air from the tumble drier should be taken to an exhaust duct or a wall outlet with the aid of the accompanying air extraction hose. Connection to the tumble drier The tumble drier has three possible air extraction points: the rear, right or left side. On delivery one of the holes is open, and the other two are closed by covers. The tumble drier is delivered with a connecting flange (A), a plastic ring (B) and an air extraction hose (C).
INSTALLATION Installation in warm climates When installing in temperatures above 25°C (77°F) with a high level of humidity, do not route the air exhaust hose upwards. The hose must always run downwards or stay level with the tumble dryer. Condensation problems If the hose is long and the room is cold, condensation will form inside the hose. This is unavoidable. If the air exhaust hose is slack, water may build up at the low points, blocking he air flow.
INSTALLATION ELECTRICAL INSTALLATION The electrical installation must be carried out by a qualified tradesman. The installation is made using fixed wiring and a multi-pole breaker. Connections on delivery The machine is supplied, depending on market, for one of the following supplies (see rating plate): A. 3-phase, 400V 50Hz supply 10A, heating power 2620/2500W. B. Single-phase, 230V 50Hz supply 13/16A, heating power 2620/2500W.
DOORHANGING DOOR HANGING The tumble drier's front door can be adjusted to hang on either the left or the right. Tumble driers are normally delivered with the door hanging on the left. Left hanging to right hanging 1. Keep the front door closed, it will be held in position by the door magnet. 2. Remove the bottom cover and unscrew the 3 screws that secure the hinge fixing. 3. Tilt the hinge fixing so that it comes free from the hinge socket in the front door. 4. Lift down the front door.
DOOR HANGING 13. Remove the screw that is securing the front panel at the bottom edge of the side where the hinge will be installed. 14. Keep the front door in place with the door magnet. 15. Install the hinge fixing in the order a,b,c,d. 16. Refit the screw that secures the front panel at the bottom edge. 12 17. TDC44: Close the condenser housing cover. 18. Refit the bottom cover.
DOOR HANGING Right hanging to left hanging 1. Keep the front door closed, it will be held in position by the door magnet. 2. Remove the bottom cover. 3. TDC44: Open the condenser housing cover. 4. Remove the 3 screws that secure the hinge fixing and the lower screw that secures the front panel. 5. Tilt the hinge fixing so that it comes free from the hinge socket in the front door. 6. Tighten the lower screw securing the front panel. 7. Lift down the front door. 8. Change the hinge pin over.
DOOR HANGING 16. Install the hinge fixing in the order a,b,c. 17. TDC44: Close the condenser housing cover. 18. Refit the bottom cover.
FAULT TRACING FAULT TRACING GENERAL There is more information in chapter ”Test program and fault indications” ERROR MESSAGES The display text field shows a message if a fault occurs during the time the program is running. The error messages that may be shown are: THE MACHINE WILL NOT START Maximum program time: When the machine has been running for its maximum time (3 hours) it will stop. This can have several independent reasons, or a combination of these.
FAULT TRACING bottom water container is full, because the pump or hoses are blocked or faulty. If the condensate water is pumped straight out via the drain hose check that the hose is not kinked or blocked. Other possible reasons: Condenser water pump is blocked or burned out. If the pump is burned out an associated fault will be burned wiring in the control unit. Always check first if the condenser water pump has burned out before installing a new control unit. See service bulletin Group 22 Number 21.
PROBLEMS PROBLEMS COMMON QUESTIONS AND PROBLEMS Yhe machine only runs for 20 minutes? 1. Mains power fuse has blown. 2. Overheating, fluff blocking the filter, condenser unit or fan housing. 3. Overfilling: The display shows "Fault indication, filling" 4. The machine does not reach the measured value of 1,8 mV within 15 minutes.
COMPONENTS AND MEASUREMENTS COMPONENTS AND MEASUREMENT VALUES MOTOR 50 Hz Part no.: 80 618 24 Resistance of winding Cabel marked white-blue: 24,5 W Cabel marked white-red: 26,5 W Voltage: 220/240 V Current: 1,1 A, 270 W, 2850 rpm 60 Hz Part no.: 80 618 95 Resistance of winding Cabel marked grey-blue: 25,5 W Cabel marked grey-red: 16,0 W Voltage: 220/240 V Current: 0,9 A, 200 W, 3300 rpm The 2-pole motor is connected directly to the fan for internal air, and via a gear to drive the drum.
COMPONENTS AND MEASUREMENT VALUES OVERHEATING PROTECTION Part no.: 80 084 87 (150°C manual) The 150°C thermostat stops the program if the temperature rises too high and has to be manually reset. This thermostat is also called the overheating protection. HUMIDITY SENSOR Part no.: 80 618 55 The humidity sensor is used to control the drying process. During operation the sensor output signal is between 1 and 16 mVDC. Any other value causes the program to stop.
COMPONENTS AND MEASUREMENT VALUES HEATING ELEMENT TDC33 2620 W Part no.: 80 618 33 Resistance: 66.7/25.7 W The element has a maximum power rating of 2620W but consists of two loops of 1900W and 720W, which permits rewiring from 2620W to 1900W.
COMPONENTS AND MEASUREMENT VALUES TDC44 2500 W Part no.: 80 638 08 Resistance: 79,7/25 W The element has a maximum power rating of 2500W but consists of two loops of 1900W and 600W, which permits rewiring from 2500W to 1900W.
TEST PROGRAM AND FAULT INDICATIONS TEST PROGRAM AND FAULT INDICATIONS TEST PROGRAM The machine must be in its starting state (obtained by pressing the main power button). Connect the jumper on the outputs ST4-1 and ST4-2. Start P1 P2 Overfill condensation water holder. Maximum running time: Maximum running time achieved, 3 hours. Thermistor fault: Thermistor fault. Sensor fault: Fault in humidity sensor. Start the test program. Reasons for faults TDC44: Start the condensation water pump.
CONSUMPTION VALUES CONSUMPTION VALUES TDC33 The following conditions apply for the consumption values stated below: Incoming air temperature: Incoming air humidity: Drying temperature: Heating element power: 20 °C 65 % Normal ( ) Low ( ) 2620 W Cotton garments should, before tumble drying, be spun at 1000 rpm (long spin drying) in an ASKO washing machine. Other garments (non-iron and acrylic) should, before tumble drying, be spun at 800 rpm (short spin drying) in an ASKO washing machine.
CONSUMPTION VALUES TDC44 The following conditions apply for the consumption values stated below: Incoming air temperature: Incoming air humidity: Drying temperature: Heating element power: 20 °C 65 % Normal ( ) Low ( ) 2500 W Cotton garments should, before tumble drying, be spun at 1000 rpm (long spin drying) in an ASKO washing machine.
TOOLS TOOLS LIST OF TOOLS "Torx" spanners: • T25 • T20 • T10 U-ring spanners: • 11/16” • 13 mm • 8 mm Socket screwdriver: • 10 mm Flathead screwdriver 6.
TOOLS APPLICATION AREAS Top lid: • torx T25 Rear piece: • torx T25 • torx T20 • U-ring spanner 13 mm • special tool (Part no. 72 816 15) Input terminal block: • torx T25 • torx T20 • U-ring spanner 8 mm Radio interference filter: • torx T25 • U-ring spanner 13 mm Contactor: • torx T25 • torx T20 Fuse holder: • torx T25 • U-ring spanner 11/16" Drum: • torx T25 • torx T20 • socket spanner 10 mm • special tool (Part no.
TOOLS Water tank housing: • torx T25 • torx T20 Side panels/Bottom: • torx T25 • torx T20 • torx T10 • 6.5-7 mm wide blade screwdriver Front panel: • torx T25 • torx T20 • 6.
SPECIAL TOOLS SPECIAL TOOLS INSTALLING THE DRUM TD20 Part no. 88 011 54 The tool hangs in one of the punched-out keyholes in the front rail, then the rear edge of the drum is rolled up on to the roller and the drum is held in place. INSTALLATION OF FELT STRIP SEAL Part no. 72 816 15 This tool is used to tighten the tensioning band around the felt strip seal.
SERVICE SERVICE TOP COVER 1 Removing the top cover 1. Remove the 3 screws at the rear of the top cover. 2. Tilt the cover and pull it backwards. Installing the top cover 1. Ensure that the sealing strip is positioned along the edge of the top cover. 2. Push the front edge of the top cover under the panel and lower the cover. 3. Secure the top cover with the 3 screws at the rear. 1 3 Changing the guides 1. Remove the top cover. 2. Squeeze the latches together and pull or push the guide upwards. 3.
SERVICE Removing the rear panel 1. Remove the 3 screws at the rear of the top cover and lift it off. 2. Unscrew the centring nut until the face of the nut is level with the end of the thread and knock out the bearing. 3. Fit the special tool (part no. 88 011 54) by fitting the tube end into one of the stamped out keyholes in the front rail. Lift the rear edge of the drum and press the drum edge on to the roller. 4. Remove the earth connection (yellow/green wire) from the input terminal block. 5.
SERVICE Removing the inner and outer rear panels 1. Remove the rear panel in accordance with the section "Rear panel - removing...". 2. Remove the screws that secure the inner rear panel to the outer, and the cable clamp. 3. Lift them apart. 2 IMPORTANT The bearing is now free and can be removed. Installing the inner and outer rear panels 4. Put the inner rear panel on to the drum shaft and feed it on to the bearing. 5.
SERVICE Changing the foam rubber seal 1. Remove the 3 screws at the rear of the top cover and lift it off. 2. Remove the screws that secure the rear panel sides and bottom. 3. Remove the screws that secure the inner and outer rear panels. 4. Lift off the outer rear panel. 5. Change the foam rubber seal. 6. Put the outer rear panel in place. 7. Secure the rear panels to each other. 8. Secure the rear panels to the machine. 9. Fit the top cover. Changing the bearing 1.
SERVICE Changing the rear felt strip seal 1. Remove the rear panel in accordance with the section "Rear panel - removing...". 2. Lift off the felt strip seal. 3. Thread the new felt strip into place. 4. Tighten the tensioning band around the felt strip, using the special tool. 5. Fold over the felt strip. 3. Fit the rear panel in accordance with the section "Rear panel - installing...". 5 3 4 Changing/cleaning the heating element 1. Remove the three screws at the rear edge and lift off the top cover. 2.
SERVICE Changing the overheating protection device 1. Remove the three screws at the rear edge and lift off the top cover. 2. Remove the screws that secure the rear panel to the sides and bottom. 3. Remove the screws that secure the inner and outer rear panels, along with the cable clamp. 4. Lift off the outer rear panel. 5. Unscrew the overheating protection device. 6. Fit the new overheating protection device. 7. Secure the overheating protection device. 8. Put the outer rear panel in place. 9.
SERVICE INPUT TERMINAL BLOCK Removing the input terminal block 1. Remove the three screws at the rear edge and lift off the top cover. 2. Remove the earth screw. 3. Remove all the wiring. 4. Press in the latches with a screwdriver and pull out the input terminal block. 4 3 NOTE Ensure that the right wires go to the right places when changing the input terminal block and the wiring. 2 Installing the input terminal block 5. Fit the input terminal block, the latches must snap on to the edge of the plate.
SERVICE RADIO INTERFERENCE FILTER Removing the radio interference filter 1. Remove the three screws at the rear edge and lift off the top cover. 2. Disconnect the wiring from the radio interference filter. 3. Unscrew the nut securing the filter. 2 Installing the radio interference filter 4. Fit the radio interference filter. 5. Install the wiring in accordance with the labels on the wires and filter. 3 IMPORTANT Connect the wires to the correct flat pin connectors. 6. Fit the top cover.
SERVICE CONTACTOR Removing the contactor 1. Remove the three screws at the rear edge and lift off the top cover. 2. Remove the wiring to the contactor. 3. Unscrew the 2 screws that secure the contactor. 2 Installing the contactor 4. Fit the contactor. 5. Install the wiring in accordance with the labels on the wires and contactor. IMPORTANT 3 Connect the wires to the correct flat pin connectors. 6. Fit the top cover.
SERVICE FUSE 2 Changing the fuse 1. Remove the fuse holder insert with a screwdriver (1/4 turn). 2. Change the fuse. IMPORTANT The fuse must be of 250V and 6.3 Ampere type. 3. Fit the fuse holder insert with the fuse into the fuse holder. Changing the fuse holder/insert 1. Remove the three screws at the rear edge and lift off the top cover. 2. Remove the wiring that goes to the fuse holder. 3. Remove the fuse holder insert with a screwdriver (1/4 turn). 4. Unscrew the fuse holder. 5.
SERVICE DRUM Removing the drum 1. Remove the rear panel in accordance with the section "Rear panel - removing...". 2. TDC44: Remove the external fan housing in accordance with the section " External fan housing - removing..." steps 2-4. 3. Remove the special tool. 4. Remove the belt from the belt tensioner. 5. Lift out the drum while taking off the belt. Installing the drum 6. Feed the belt over the drum. 7. Feed the belt on to the motor shaft and over the belt tensioner. 8.
SERVICE Changing the drum ridge 1. Remove the three screws at the rear edge and lift off the top cover. 2. Unscrew the 5 screws that secure the drum ridge. NOTE Rotate the drum until you can gain access to the screws. 3. Secure the new drum ridge. WARNING The drum ridges must be installed in each direction, see the illustration. 4. Fit the top cover.
SERVICE EXTERNAL FAN HOUSING (TDC44) Removing the external fan housing 1. Remove the rear panel in accordance with the section "Rear panel - removing...". 2. Unclip the external fan housing suction side. 3. Unscrew the external fan wheel and remove it. 4. Lift and pull towards you the external fan housing motor side. 2 Installing the external fan housing 5. Push the external fan housing motor side on to the motor shaft until the snap fastener locks at the bottom. 6. Install the fan wheel. 7.
SERVICE MOTOR Removing the motor 1. Remove the drum in accordance with the section "Drum - removing...". 2. Take off the bottom cover (snap fasteners). 3. Remove the fan housing cover (4 snap fasteners and 1 screw). 4. Unscrew the fan wheel. 5. TDC44: Remove the external fan housing in accordance with the section "External fan housing - removing..." steps 2-4. 6. Disconnect the wiring in the switch housing on the motor, and the earthing wire. 7. Unscrew the 4 screws securing the motor to the bottom plate.
SERVICE Changing the capacitor 1. Remove the rear panel in accordance with the section "Rear panel - removing...". 2. TDC44: Remove the external fan housing in accordance with the section "External fan housing - removing..." steps 2-4. 3. Unscrew the capacitor. 4. Install a new capacitor and connect the wiring. IMPORTANT Ensure the wiring connections are correct. 5. TDC44: Install the external fan housing in accordance with the section "External fan housing - installation..." steps 5-7. 6.
SERVICE AIR EXTRACTION SYSTEM Removing the exhaust air duct hook 1. Remove the bottom cover. 2. Take hold of the duct hook and twist it free. 1 Installing exhaust air duct hook 3. Push one end into the exhaust air duct T-piece. 4. Press it on to the exhaust front lip. 2 Removing the exhaust air duct T-piece 1. Remove the exhaust air duct hook. 2. Take off the two exhaust covers from the side and/or rear panels by pressing with a screwdriver on the three latches.
SERVICE HUMIDITY SENSOR Removing the humidity sensor 1. Remove the three screws at the rear edge and lift off the top cover. 2. Take off the bottom cover (snap fasteners). 3. Use a screwdriver to remove the plugs. 4. Remove the cover for the fan housing (4 snap fasteners and 1 screw). 5. Unscrew the 2 screws that secure the sensor to the cover. 6. Lift out the humidity sensor.
SERVICE THERMISTOR Removing the thermistor 1. Remove the three screws at the rear edge and lift off the top cover. 2. Take off the bottom cover (snap fasteners). 3. Remove the protection. 4. Take out the thermistor with the aid of flatnose pliers. 2 NOTE To check if the thermistor is faulty, a new thermistor can be installed in the fan housing, with its wire taken outside the machine to the control board/programmer. 5. Remove the drum in accordance with the section "Drum - removing...". 6.
SERVICE FRONT FRAME Removing the front frame 1. Remove the motor in accordance with the section "Motor removing...". 2. TDC33: Remove the hooked exhaust duct by twisting it free. 3. Remove the wire bundle from the cable clamps on the front frame. 4. Remove the fan housing cover (4 snap fasteners and 1 screw). 5. Take out the thermistor with the aid of flatnose pliers. 6. Open the front door. 7. Unscrew the 4 screws that secure the front frame to the front panel. 8. Lift out the front frame.
SERVICE Changing the front felt seal 1. Remove the drum in accordance with the section "Drum - removing...". 2. Remove the seal. 3. Install the new seal evenly distributed around the groove. IMPORTANT 2 The strip seal must be pressed firmly all around the groove. Irregular fitted strip seal can cause unwanted noice. 4. Install the drum in accordance with the section "Drum - installation...". Changing the support roller 1. Remove the front frame in accordance with the section "Front frame - removing...".
SERVICE FRONT DOOR Removing the front door NOTE The front door must remain closed during the entire removal procedure; the door magnet will hold it in place. 2. Unscrew and remove the 3 screws that secure the hinge fixture. 3. Lift down the front door. 2 2 3 Installing the front door 4. Offer up the front door against the hinge socket in the panel. 5. Close the front door so that the door magnet holds it in place. 6. Put the hinge pin into its socket. 7.
SERVICE Changing the hinge socket 1. Remove the three screws that secure the lower hinge and twisting it free, take off the front door. 2. Change the hinge socket. 3. Hang the front door back on with the aid of the door magnet and secure the hinge. 2 Changing the door magnet/escutcheon plate 1. Half unscrew the screws in the side of the front door. 2. Door magnet: Push the door magnet upwards and pull it outwards. 3. Escutcheon plate: Press the plate down and pull it outwards. 4.
SERVICE Changing the inner door 1. Remove the three screws that secure the lower hinge and twist it free, lift off the front door. 2. Unscrew the handle. 3. Unscrew the 2 screws at the side of the front door and the 3 at the lower edge. 4. Lift out the inner door with the filter holder. 5. Offer up the new inner door to the front door. 6. Secure the 2 screws at the sides of the front door and the 3 at the lower edge. 7. Fit the handle. 8.
SERVICE Changing/cleaning the filter holder 1. Open the front door. 2. Pull out the filter holder and take out the double filter. 3. Squeeze the snap fasteners inwards while at the same time lifting the filter holder out of the inner door. IMPORTANT Take care when lifting the filter holder out not to damage it. 2 NOTE Clean the filter holder if necessary. 4. Install it by first inserting the snap fasteners at the top edge of the inner door. 5. Then push in the lower edge.
SERVICE Changing the door switch pin 1. Drill a 4 mm diameter hole where the old pin was. 2. Fit a door switch pin (part no.: 80 642 40) into the hole. 11 IMPORTANT Fit the pin so that it projects by 11 mm.
SERVICE FRONT PANEL Removing front panel 1. Remove the three screws at the rear edge and lift off the top cover. 2. Remove the three screws that secure the lower hinge and twist it free, lift off the front door. 3. Unscrew the 4 screws that secure the front frame to the front panel. 4. Unscrew the 4 screws that secure front panel to the side panels. 5. Unscrew the 2 screws that secure the bottom edge of the front panel. 6. Lift off the front panel. Installing front panel 7.
SERVICE Changing the fixing clip for the bottom cover (female) 1. Remove the bottom cover. 2. Squeeze the snap fasteners and pull or push out the clip. 3. Install a new clip. 4. Install the bottom cover. Changing the fixing clip for the bottom cover (male) TDC33, Left TDC44: 1. Remove the bottom cover. 2. Squeeze the snap fasteners and pull or push out the clip. 3. Install a new clip. 4. Install the bottom cover. Right TDC44: 1. Remove the bottom cover. 2.
SERVICE PANEL Removing the panel 1. Remove the three screws at the rear edge and lift off the top cover. 4 5 2. TDC44: Pull out the water tank. 3. TDC44: Unscrew the 2 screws that secure the panel to the front rail. 4. TDC33: Unscrew the 2 screws securing the front rail. 5. Remove the 4 snap fasteners at the bottom edge by bending the clips apart with a screwdriver with a 6.5 to 7 mm wide blade. Unhook the panel.
SERVICE Changing the panel handle 1. Remove the three screws at the rear edge and lift off the top cover. 2. TDC33: Unscrew the 2 screws securing the front rail. 3. Pull the handle off. 4. Fit the handle. 5. Fit the top cover. Changing the indication lamp/symbol lens 1. Remove the panel in accordance with the section "Panel - removing...". 2. Change the indication lamp/symbol lens. 3. Install the panel in accordance with the section "Panel - installation...".
SERVICE Changing the main power button 1. Remove the panel in accordance with the section "Panel - removing...". 2. Press in the latches with a screwdriver and pull out the button. 3. Install the new button. IMPORTANT Ensure that the spring is located in the button before installation. 4. Install the panel in accordance with the section "Panel - installation...".
SERVICE Changing the push-button switches 1. Remove the panel in accordance with the section "Panel - removing...". 2. Get hold of the switch inside the machine and pull on it, while at the same time bending the wings at the front of the switch inwards with a screwdriver. 2 IMPORTANT Connect the correct wire to the correct terminal. 3. Press in the new push-button and check that the wings open out. 4. Install the panel in accordance with the section "Panel - installation...".
SERVICE ELECTRONIC CONTROL UNIT 3 WARNING An earthed EMC wristband must be worn at all times when working with electronic components to prevent damage to them. Changing the electronic control unit 1. Remove the three screws at the rear edge and lift off the top cover. 2. Remove the wiring from the integral cable clamps in the electronic control unit holder. 3. Unclip the electronic control unit from its holder. 4. Remove all the wiring from the control unit.
SERVICE Removing the electronic control unit with its holder 1. Remove the three screws at the rear edge and lift off the top cover. 2. Remove the panel in accordance with the section "Panel - removing...". 3. Press in the 2 snap fasteners. 4. Move the assembly sideways and remove it. 5. Remove the wiring. Installing electronic control unit with its holder 6. Install the wiring in accordance with its labels. 7. Offer up the holder to the front rail.
SERVICE CONDENSER HOUSING (TDC44) Removing the condenser housing 1. Remove the drum in accordance with the section "Drum - removing...". 2. Remove the external fan housing in accordance with the section "External fan housing - removing...". 3. Remove the snap fasteners with the aid of a screwdriver. 4. Lift out the condenser assembly. 4 Installing the condenser housing 5. Position the condenser housing on the bottom. 3 IMPORTANT Ensure that the condenser housing is secured to the bottom. 6.
SERVICE Changing the microswitch for the condensed water pump 1. Remove the rear panel in accordance with the section "Rear panel - removing...". 2. Remove the wiring and the microswitch. 3. Fit the new microswitch. 4. Install the rear panel in accordance with the section "Rear panel - installation...". Changing the foam rubber seal 1. Remove the rear panel in accordance with the section "Rear panel - removing...". 2. Change the seal. 3.
SERVICE Changing the float 1. Remove the drum in accordance with the section "Drum - removing...". 2. Remove the external fan housing in accordance with the section "External fan housing - removing...". 3. Remove the snap fasteners with the aid of a screwdriver and lift out the condenser assembly. 4. Remove the 4 screws that secure the condensed water pump. 5. Remove the 7 screws from around the edge. 6. Remove the foam rubber seal. 7. Take apart the two halves of the housing. 8. Change the float. 9.
SERVICE WATER TANK HOUSING (TDC44) Removing water tank housing 1. Pull out the water tank. 2. Remove the three screws at the rear edge and lift off the top cover. 3. Remove the hoses. 4. Unscrew the 2 screws in the panel and the screws in the rear panel. 5. Push the housing back and lift it out. 3 4 4 6 Installing water tank housing 6. Offer up the housing to its correct position. 7. Secure it to the panel and the rear panel. 8. Refit the hoses. 9. Fit the top cover. 10. Insert the water tank.
SERVICE SIDE PANELS Changing the side panels 1. Remove the front panel in accordance with the section "Front panel - removing...". 2. Remove the panel in accordance with the section "Panel - removing...". 3. Early models: the hole is marked out on the bottom. 4. Early models: the hole is marked out on the front rail. 5. Using a narrow chisel, cut off the rivet heads (7) and break those on the front rail off with a screwdriver (2). 6. Lift away the side panel. 7.
SERVICE BOTTOM 3 Changing the bottom 1. Remove the condenser housing in accordance with the section "Condenser housing - removing..." 2. Early models: the hole is marked out on the bottom. 3. Cut off the rivets between the bottom and side panels. 4. Install 6 clips along the bottom edge of the side panels. 5. Early models: Drill a 6.5 mm diameter hole in the bottom at the marking. 6. Screw the side plates to the bottom from underneath. 7.
PROGRAM AND OPTIONS PROGRAMS AND OPTIONS Program selection Main power P1 P2 Start P3 LC-Display P4 Stop P5 Start/Stop P6 P7 P8 Program selection PROGRAMS P1 Extra dry This program is for fabrics that are particularly difficult to dry, such as jeans with very thick seams. IMPORTANT Tricot fabrics are, more than any others, liable to shrink. Use the Dry, Normal dry or Iron dry programs for this material. Stretch out the garments immediately after drying.
CHANGE SETTINGS CHANGE SETTINGS LANGUAGE You can change the language of the displayed text. The languages you can choose from are Dansk, Deutsch, English, Espanol, Français, Italiano, Nederlands, Norsk, Portugués, Suomi and Svenska. Earlier models had two versions of the machine (Alternatives 1 and 2) but now all eleven languages are present in all machines. Alternative 1: The languages you can choose from are Danish, Finnish, French, Dutch, Norwegian and Swedish.
TEMP NORMAL/LOW DRYING PHASE COOLING P1 Extra dry normal Like the drying phase on program P2 and another 10 min. approx. 20 min P2 Dry normal approx. 20 min P3 Normal dry normal The length of the drying phase is calculated from measurements during the heating phase. Like the drying phase on program P2, but is interrupted erarlier. approx. 20 min P4 Iron dry normal Like the drying phase on program P3, but is interrupted erarlier. approx. 20 min P5 Extra dry low Like P1 approx.
TUMBLE DRYING TUMBLE DRYING 1. Sort the laundry. 2. Set the main power switch to on, . 3. Check the fluff filter. 4. Put the laundry into the tumble drier. 5. Close the door. 6. Select program. 7. Press the Start button. 8. When the program is finished: - Clean the fluff filter. - For TDC44: Empty the condense water tank. 9. When you have finished tumble drying. Set the main power switch to off, .
CLEANING AND MAINTENANCE CLEANING AND MAINTENANCE CLEANING the fluff filter The fluff filter should be cleaned after every tumble-drying session. If you have very hard water the fluff filter may collect a layer of scale. Check when you are cleaning fluff out of the filter if scale is present, and if so, wash the scale off by hand. 3 2 1. Take hold of the filter handle and pull it towards you. 2. Lift the filter out of its holder. 1 3. Open the filter and pick off the fluff with your hand.
CLEANING AND MAINTENANCE CLEANING THE OUTSIDE OF THE MACHINE Clean the outside and the program panel with a mild detergent. NOTE Don't use any king of solvent, this can damage the machine. Don't drench the machine in water, either. IMPORTANT Don't let dust collect around the machine. Keep the area around the tumble drier clean and dry: the presence of dust, heat and damp all prolong the drying time. CLEANING THE FAN Check once or twice a year to see if the fan wheel needs cleaning. 3 1.
CLEANING AND MAINTENANCE CLEANING THE CONDENSER (TDC44) The condenser should be cleaned at least six times a year. NOTE If you have pets at home the condenser should be cleaned more often. UP 3 1. Set the main power switch to off. 2. Remove the bottom cover. 3. Open the condenser cover by turning the two knobs counterclockwise. 4. Take out the condenser and wash the plates clean with the aid of a hand shower, for example. WARNING Don't poke in between the plates, this can damage the condenser.
INDEX Adjusting the feet Air extraction Bearing Bottom Capacitor Child lock settings Condensed water pump Condensation water Condensed water tank Condenser Condenser housing Consumption values Contactor Counter Door magnet/escutcheon plate Door switch pin Door switch Doorhanging Drive belt Drum ridge Drum Electrical installation Electronic control unit Exhaust air duct hook Exhaust air duct T-piece Fan housing Fan wheel Fan Fault indications Filter holder Fixing clip Float Fluff filter Foam rubber seal
WHAT THE DISPLAY SHOWS DRYING GUIDE 1 TDC33 Program information When you press P1 to P8 this field shows which program is selected. While the program is running it shows how far the cycle has progressed. FABRICS ERROR MESSAGES Dry fabrics of the same type together to ensure uniform drying. If an error message appears on the display after completed or interrupted program, proceed as follows: FABRIC WEIGHT Whites, coloureds Cotton and and synthetics linen Delicates TEMPERATURE (5.
WHAT THE DISPLAY SHOWS DRYING GUIDE FABRICS ERROR MESSAGES Dry fabrics of the same type together to ensure uniform drying. If an error message appears on the display after completed or interrupted program, proceed as follows: FABRIC WEIGHT Whites, coloureds Cotton and and synthetics linen Delicates TEMPERATURE (5.0 kg) Normal Polyester/ cotton (2.5 kg) Normal Acrylic, rayon, acetate, etc. (2.5 kg) Low Start The program has started. Stop The program is complete or has been interrupted.
7 6 R23 C R23 F1 R33 R33 R43 R43 4 L MO2 02 R33 R33 R34 R3 4 R43 R43 R44 R44 1 E ST1ST1 -4 MO J1 FOR TD TD4 44 CU CUT J1 J2 ELB N N ELV N EL1 D POWER ON ON, PROGRAM P ROGRAM IN ST STANDBY, DOOR CLOS ED S BRU BR UN/BROW N/BROWN BROW N ST2 ST 2-1 - ST S T2-2 0 Vac V ac (TD (TD4 TD44) ST3 ST 3-1 - ST S T3 - 2 ST3 T3 - 2 ST 3-1 - SST O V (TD ( TD4 TD44) CLOSED SWI SW ITCH 13 Vd Vdc (TD (TD4 TD44) OPEN OPE N SWI SW ITCH BL]/BL UE ST6ST 6-1 6-1 - ST S T6-2 6-2 5 Vd V dc THERM TH
