EARTHMOVERS I-110XL2 PARTS MANUAL ver 1111 Ashland Industries Inc. 1115 Rail Drive P.O. Box 717 Ashland, WI. 54806 Ph: 877-634-4622 Toll Free Ph: 715-682-4622 Fx: 715-682-9717 www.ashlandind.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Serial Number WELCOME TO OUR NEW CUSTOMERS! Thank you for your purchase of an Ashland scraper and the confidence you have placed in us to handle your earthmoving projects. Years of research, testing and successful application have been spent to ensure quality and maximum performance for our customers. Please read and understand this manual before attempting to attach or operate this scraper. This manual should always remain with the machine.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS How to Order Parts IMPORTANT Parts must be ordered through your local authorized ASHLAND dealer. Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION and QUANTITY needed. Unless this is done, we cannot provide prompt service or assure shipment of the correct parts. Ashland Industries weldable replacement parts are available to rebuild, modify or update your scraper to current factory specifications. Page #2 P.O.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Operators and Maintenance This scraper is a durable piece of equipment and with proper care will yield many years of trouble free operation. The scraper requires a power source with TWO 4 way (double acting) hydraulic control valves. The scraper should be greased at all points where grease fittings are provided. Check the oil levels in the tractor hydraulic system and add to maintain the proper level.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Safety Guidelines SAFETY SIGNAL WORDS Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal word for each has been selected using the following guidelines: DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
PHONE : 715-682-4622 ASHLAND SCRAPERS XL Assembly Page #5 P.O.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Gooseneck Frame Assembly (110) KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Page #6 PART A10151A AFB-00054 AHF-00028 A10152A AFB-00069 AFN-00030 AFW-00002 A10004A A10005A A2206 A14039 OPT-00001 A030672-33 A125006 P.O. Box 717 1115 Rail Dr DESCRIPTION Gooseneck Frame Assembly 110 Bolt, 1/2” NC x 3-1/2” w/ 7500 Nut Fitting, Grease 90° 1/8 NPT Pin, Frame attachment, 2” OD x 8-1/16” Long Bolt, 3/4” x 4-1/2” gr.
PHONE : 715-682-4622 ASHLAND SCRAPERS Apron Assembly (110-860) KEY 1 2 3 4 5 6 Page #7 PART A123340 A123343 A123337 7450 14505 AFB-00049 P.O.
PHONE : 715-682-4622 Fax: 715-682-9717 Bowl & Frame Assembly (110-130-860-1020) KEY 1 2 3 4 5 6 7 8 9 Page #8 PART A10156 AFB-00094 A123309-62L A123309-62R A123332R A123331 A123331-SER A123332L PB9P-NC-088-0275 A123338L P.O.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Bowl & Frame Assembly (110-130-860-1020) KEY 10 11 12 13 14 15 16 17 Page #9 PART A123338R AFN-00019 PB9P-NC-088-0225 AFN-00026 A125019 A125026 A123309-89 A125022 P.O. Box 717 1115 Rail Dr DESCRIPTION (Optional) Right Bank Shaver Side Blade Nut: 7/8” NC "Plow bolt, 7/8” NC x 2-1/4” Nut: 7/8” NC Jam Grease fitting 1/4-28 x .54” long Bulkhead nut 1/8 n.p.s.m.
PHONE : 715-682-4622 Assembly - Push Off (110-130) KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Page #10 PART A10159 AFN-00006 AFB-00037 AFW-00002 7500 A10171 AFB-00019 A10160 A123305A A123353 8100 A123323-21 A10163 AFB-00033 500465 A10164 P.O. Box 717 1115 Rail Dr DESCRIPTION Brace (L.H. & R.H. same) Nut: 3/4” NC Bolt: 3/4” NC x 2” Lg.
PHONE : 715-682-4622 ASHLAND SCRAPERS Assembly - Push Off (110-130) KEY 17 18 19 20 21 22 23 24 Page #11 PART A125020 A125026 A125021 A125019 A123358 AFB-00079 AFP-00001 AFW-00015 P.O. Box 717 1115 Rail Dr DESCRIPTION 32” grease line Bulkhead Nut 54” greaseline Greasefitting 1/4-28 .54” long Pin Keeper Bushing Bolt: 5/8" X 1 1/2" Gr.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Pole & Axle Assembly (110) KEY 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Page #12 PART AFB-00005 A10035 500581 A14021 A10181 500433 600053 A10033 A10033A 14505 A10048 A10049A A10172 AFW-00002 600064 A030168-3A A030172-11 A030568-01 P.O.
PHONE : 715-682-4622 ASHLAND SCRAPERS Assembly - Wheel Front (110) KEY 1 2 3 4 5 6 7 8 9 10 11 Page #13 PART A14004 AFB-00080 A10170 A14015 A14014 A14010A A14013 A14012 A14011 A10176 A10046 P.O. Box 717 1115 Rail Dr DESCRIPTION Hub cap Bolt, 5/16 NC x 1/2 lg. Wheel, 14 x 16.
PHONE : 715-682-4622 ASHLAND SCRAPERS Rear Wheel Assembly (110X-130X) KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Page #14 PART A14004 AFB-00080 A10039 A14015 A14014 A14010A A14013 A14012 A14011 A10176 A10046 A10048 A10049A A10172 A14037 AFB-00017 AFN-00001 P.O. Box 717 1115 Rail Dr DESCRIPTION Hub cap Bolt, 5/16 NC x 1/2 lg.
PHONE : 715-682-4622 ASHLAND SCRAPERS Apron Cylinder (#A125050) 4" X 13" KEY 1 2 3 4 5 6 7 8 9 10 PART A125050 A125050-01 A125050-02 A125050-03 A125050-04 A123351 AFB-00019 A123362 A123363 A125050-06 8602 A125050-05 a b c d e f Page #15 P.O. Box 717 1115 Rail Dr DESCRIPTION APRON CYLINDER 4" X 13" Rod 1-3/4” with welded eye Piston Gland, Threaded Lock Nut, 1-1/8” NF Pin Keeper Bushing 1/2" x 1 1/2" Gr 8 Bolt Pin: Cyl. Rod End 1 1/2 X 4 1/2 w/ Tab Pin: Cyl.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Lift Cylinder (#A416H114) 4" X 16" KEY 1 2 3 4 5 6 7 8 9 10 PART A416H114 A45H04A A300H11 A300H13 A22H18 8602 A300H03 A300H07 A45H03-114 A123383 14505 A300H14B a b c d e f g Page #16 P.O.
PHONE : 715-682-4622 ASHLAND SCRAPERS Push Off Cylinder (#A125176) 4 1/2" X 54" KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 a b c d e f g h Page #17 PART A125176 A125176-10 A125176-20 A125176-32 A125176-30 A125176-31 A125175-33 A125175-35 A125175-36 A125175-37 8602 A14033 A9024 A125176-40 P.O.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Hydraulic Manifold (#A125174) KEY 1 2 PART A125162-02 A125162-01 DESCRIPTION PUSHOFF SEQUENCE CARTRIDGE COUNTER BALANCE CARTRIDGE SETTING THE APRON AND PUSHOFF VALVE The manifold block containing the pushoff sequence valve cartridge and apron sequence valve cartridge is used to control two hydraulic circuits with one hydraulic remote.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Hydraulic Valve Ports Assembly KEY A B C D E F CBGB SCGA GA GB Page #19 PART P.O. Box 717 1115 Rail Dr DESCRIPTION Supply Line Pushoff Cyl. (Rod End)-Apron Cyl.
PHONE : 715-682-4622 ASHLAND SCRAPERS Hydraulic Valve Seals KEY 1 2 3 4 5 6 7 8 9 9B 7B Page #20 PART AHA-00043 AHA-00048 AHA-00046 AHS-00153 AHA-00047 AHA-00044 A125162-02 A125174 A125162-01 A125162-01 KIT A125162-02 KIT P.O. Box 717 1115 Rail Dr DESCRIPTION Adapter: Str. Sw. 1 1/16 M ORB X 1/2 FP Adapter: 90 Deg. Swiv. 1 1/6 M ORB X 1/2 FP 6 ORB Plug O-Ring for 12 M ORB Fitting Adapter: 90 Deg. XL 3/4 MJX 1 1/6 M ORB Adapter: 90 Deg. 3/4 MJ X 1 1/6 M ORB Valve: Sequence Cartridge for Ver.
PHONE : 715-682-4622 ASHLAND SCRAPERS Hydraulic Schematic: I-110XL Page #21 P.O.
PHONE : 715-682-4622 ASHLAND SCRAPERS Decals KEY 1 3 6 8 9 10 11 Page #22 PART ADS-00001 ADS-00006 ADS-00014 ADS-STRIPEKIT ADS-00019 750464 ADS-00011 P.O.
PHONE : 715-682-4622 ASHLAND SCRAPERS Decals Illustration (I-110XL2) Page #23 P.O.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Maintenance Check list 1. Grease all zerks. a) Every 8 hours of operation. b) See Lubrication Points section on next page. 2. Greasing the hubs. a) Re-pack wheel bearings after 300 hrs of operation. b) Completely clean grease out of hub and bearings every 1200 hours of operation. 3. Check tire pressure. a) 20.5 - 25, 12-ply tire requires a tire pressure of 35-40 psi on a rear tire, 40-50 on a front tire. 4. Check all pins for signs of wear.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Pushing the Earthmover PUSHING THE EARTHMOVER This scraper was designed to be pushed when equipped with the optional pushbar. However, Ashland Industries, Inc. STRONGLY recommends using extreme caution when pushing the earthmover to prevent any unnecessary damage. CAUTION! The earthmover must be pushed in a straight line with a maximum of a 100 hp dozer. Do not ram or jar the earthmover while pushing and push at a constant speed. Page #25 P.O.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Tire Service The task of servicing tires and wheels can be extremely dangerous and should be performed by trained personnel only, using the correct tools and following specific procedures. Do not attempt to mount, demount or inflate a tire if you do not have the proper equipment and experience to perform the job. Call a qualified repair service to inspect the assembly and make necessary repairs.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Torque Specifications TORQUE SPECIFICATIONS Bolt Diameter 1/4 5/16” 3/8” 7/16” ½” 9/16” 5/8” ¾” 7/8” 1” 1-1/8” Lug Nuts 85-100 /9 yd Torque Ft-lbs 12 25 45 70 110 150 220 380 600 900 1280 450- 11/13 yd 750-15 yd & up LUBRICATION 1. Grease all zerks every 8 hrs of operation with high quality, general-purpose grease. a) Grease until grease flows from around pin. Lubrication Points (see Ill.) 1. Hitch – Horizontal and vertical pins. 2.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Troubleshooting Introduction With proper care and maintenance, your Ashland Scraper will give many years of reliable service. When a situation arises where the earthmover performance is not satisfactory, this section will give some pointers on finding and correcting the problem. Grease zerk will not take grease. 1. Grease zerk plugged. a) Remove and replace grease zerk. 2. Pin is frozen. a) Remove, clean, and inspect pin.
PHONE : 715-682-4622 Fax: 715-682-9717 ASHLAND SCRAPERS Warranty Statement Limited Warranty Statement Ashland Industries Inc. warrants each new product to be free from defects in material and workmanship.
Table of Contents Categorized Listing ASHLAND SCRAPERS Serial Number How to Order Parts Operators and Maintenance Safety Guidelines XL Assembly Gooseneck Frame Assembly (110) Apron Assembly (110-860) Bowl & Frame Assembly (110-130-860-1020) Assembly - Push Off (110-130) Pole & Axle Assembly (110) Assembly - Wheel Front (110) Rear Wheel Assembly (110X-130X) Apron Cylinder (#A125050) 4" X 13" Lift Cylinder (#A416H114) 4" X 16" Push Off Cylinder (#A125176) 4 1/2" X 54" Hydraulic Manifold (#A125174) Hydraulic V
Table of Contents Alphabetized Listing A Apron Assembly (110-860) 7 Apron Cylinder (#A125050) 4" X 13" 15 ASHLAND SCRAPERS 1-29 Assembly - Push Off (110-130) 10 Assembly - Wheel Front (110) 13 B Bowl & Frame Assembly 8 D Decals Decals Illustration (I-110XL2) 22 23 G Gooseneck Frame Assembly (110) 6 H How to Order Parts Hydraulic Manifold (#A125174) Hydraulic Schematic: I-110XL Hydraulic Valve Ports Assembly Hydraulic Valve Seals 2 18 21 19 20 L Lift Cylinder (#A416H114) 4" X 16" 16 M Maintenance