I-110TS2 PARTS MANUAL v. 0109-22128 Ashland Industries Inc. 1115 Rail Drive P.O. Box 717 Ashland, WI. 54806 Ph: 877-634-4622 Toll Free Ph: 715-682-4622 Fx: 715-682-9717 www.ashlandind.
I-110 TS2 HOW TO ORDER PARTS: IMPORTANT Parts must be ordered through your local authorized ASHLAND dealer. Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION and QUANTITY needed. Unless this is done, we cannot provide prompt service or assure shipment of the correct parts. Ashland Industries weldable replacement parts are available to rebuild, modify or update your scraper to current factory specifications. INDEX Page 2. Safety Guidelines Page 3.-4.
I-110 TS2 SAFETY SIGNAL WORDS Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal word for each has been selected using the following guidelines: DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded.
I-110 TS2 OPERATORS AND MAINTENANCE INSTRUCTIONS This scraper is a durable piece of equipment and with proper care will yield many years of trouble free operation. The scraper requires a power source with TWO 4 way (double acting) hydraulic control valves. The scraper should be greased at all points where grease fittings are provided.
I-110 TS2 Safety-Tire Warning WARNING Check Tires and Wheels The task of servicing tires and wheels can be extremely dangerous and should be performed by trained personnel only, using the correct tools and following specific procedures. Do not attempt to mount, demount or inflate a tire if you do not have the proper equipment and experience to perform the job. Call a qualified repair service to inspect the assembly and make necessary repairs. Failure to heed warnings could lead to serious injury or death.
I-110 TS2 Swivel Hitch Assembly used on S/N 21582 and above Key Number 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part Number A125223-01 A123299-07 A125223-02 A125223-03 A125223-04 A125223-05 A125223-06 A125223-07 A125223-08 A125223-09 AFH-00028 A125223-11 A125223-12 A125223-13 A125223-14 A125223-15 A125223-16 A125223-17 A125223-18 14505 8613 A125056-24 A125056-27 A123299-08 A123299-07 AFN-00014 AFP-00001 Ashland Industries Description Yoke: A-Frame Pin: Two Ear Drawbar To Hi
I-110 TS2 Front End Assembly Key Number 1 2 3 Part Number A123292 A123456 A14039 4 5 6 7 8 9 10 11 12 A10152A A123292-17 A125006 AFB-00054 A125179 AFB-00021 AFN-00037 14505 AHF-00028 Ashland Industries Description Front End Assembly Trunion Mount Block Bushing, 2-3/8” OD x 2” ID x 2” Long with Grease Passage" Frame Attachment Pin, 2” x 8-1/16” Travel Lock Safety Snap Pin Bolt: 1/2” x 3-1/2” w/7500 Nut Bushing Bolt: 1 X 5 1/2 NC Gr. 8 -(7 req.) Nut: 1" NC Locknut (7 req.) Grease Fitting 1/8 NPT 90 deg.
I-110 TS2 Apron Assembly Key Number 1 2 3 4 5 6 Part Number A123340 A16027 A123337 7450 14505 AFB-00049 Ashland Industries Description Apron Bushing, 2" OD X 1 1/2" ID X 2" L Pin, 1 1/2 X 5 3/8 L Nut: 3/8 NC Grease Fitting Bolt 3/8 NC X 3" Page #7 Toll-free:877-634-4622 Fax:715-682-9717
I-110 TS2 Bowl & Frame Assembly Blade Bolts Required: A123331 (& Ser) PB9P-NC-088-0275 Qty (12) A123332L & R PB9P-NC-088-0275 PB9P-NC-088-0225 (4) (2) A123338L & R PB9P-NC-088-0275 PB9P-NC-088-0225 (4) (3) Key Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part Number A123302 AFB-00094 A123309-62L A123309-62R A123332R A123331 A123331SER A123332L PB9P-NC-088-0275 A123338L A123338R AFN-00019 PB9P-NC-088-0225 AFN-00026 A125019 A125026 A123309-89 A125022 Ashland Industries Description Bowl and Fr
I-110 TS2 Pushoff Gate I-110TS2 Key Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part Number A10159 AFN-00006 AFB-00037 AFW-00002 7500 A10171 AFB-00019 A10160 A123305A A123353 8100 A123323-21 A10163 AFB-00033 500465 A10164 A125020 A123323-40 A125026 A125021 A125019 A123358 AFB-00079 AFP-00001 Ashland Industries Description Brace (L.H. & R.H. same) Nut: 3/4” NC Bolt: 3/4” NC x 2” Lg.
I-110 TS2 Rear Wheel, Spindle & Hub Assembly Key Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 Part Number A14035 A14038 A14008 A14015 A14014 A14010 A14013 A14012 A14011 A10176 A10046 A10048 A10049A A10172 A14037 AFN-00001 AFB-00017 A14036 A14016 A14004 AFB-00080 A14037E A14037P AFB-00092 AFN-00001 Ashland Industries Description Wheel - 17” x 25” Lock Ring O-Ring Bearing cone Bearing Cup Hub Bearing Cup Bearing Cone Grease Seal Stud Lug Nut Spindle Nut Lock Collar Nut with loc
I-110 TS2 Lift Cylinder 5" x 16" Trunion Mount Key Number 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 Part Number A123324-1 A123324-2 A125159-34 A123324-4 A123324-5 A123324-6 A123324-3 A123324-8 A123324-9 A123324-10 A123324-11 AHS-00140 A123324-7 A123381 AFP-00002 Ashland Industries Description 2-1/2” Rod Barrel Weldment 1-3/4 NF Locknut Piston Gland Rod Seal Wear Band Wear Ring Piston Seal (2-pc.
I-110 TS2 Apron Cylinder 4" x 13" Part # A125050 Key Number 1 2 3 4 5 5a 5b 5c 5d 5e 5f 6 7 8 9 10 Part Number A125050-01 A125050-02 A125050-03 A125050-04 A125050-05 A125050-05a A125050-05b A125050-05c A125050-05d A125050-05e A125050-05f A123351 AFB-00019 A123362 A123363 8602 Ashland Industries Description Rod 1-3/4” with welded eye Piston "Gland, Threaded" Lock Nut, 1-1/8” NF Seal Kit, a-f Nylon Wear Ring FSP Seal O-Ring Backup Washer Hallite Rod Seal Snap-in Rod Wiper Pin Keeper Bushing 1/2" X 1 1/2"
I-110 TS2 Push Off Cylinder Key Number 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Number A125176 A125176 A125176-20 A125176-32 A125176-30 A125176-31 A125175-33 A125176-40 A125175-35 A125175-36 A125175-37 8602 A14033 A9024 Ashland Industries Description Push Off Cylinder Barrel Weldment Shaft Spacer Piston Head 1 1/4" Nylock Nut Seal Kit Bearing Snap Ring Grease Zerk 1/4" X 2" Cotter Pin Pin: Rod End Pin: Barrel End Page #13 Toll-free:877-634-4622 Fax:715-682-9717
I-110 TS2 Hydraulic Manifold Assembly IMPORTANT: This Hyd. Manifold was integrated into production April, 2006 It replaces A125070 valve. For older machines see master parts book on Ashlandind.com. HYDRAULIC MANIFOLD ASSEMBLY A125174 SETTING THE APRON AND PUSHOFF VALVE The manifold block containing the pushoff sequence valve cartridge and apron sequence valve cartridge is used to control two hydraulic circuits with one hydraulic remote.
I-110 TS2 Hydraulic Valve Assembly Ports Key Number A B C D E F CBGB SCGA GA GB Description Supply Line Pushoff Cyl. (Rod End) -Apron Cyl.
I-110 TS2 Hydraulic Valve Seal Kit ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 AHA-00076 AHA-00043 AHA-00048 AHA-00046 AHS-00153 AHA-00047 AHA-00044 A125162-02 A125174 A125162-01 Adapter: Str. Swiv ½ MP X ½ FP. 109 Rest Adapter: Str. Sw. 1 1/16 M ORB X ½ FP Adapter: 90 Deg. Swiv. 1 1/16 M ORB X ½ FP 6 ORB Plug O-ring for 12 M ORB Fitting Adapter: 90 Deg. XL ¾ MJ X 1 1/16 M ORB Adapter: 90 Deg. ¾ MJ X 1 1/6 M ORB Valve: Sequence Cartridge for Ver.
I-110 TS2 MAINTENANCE CHECKLIST 1. Grease all zerks. a) Every 8 hours of operation. b) See Lubrication Points section on next page. 2. Greasing the hubs. a) Re-pack wheel bearings after 600 hrs of operation. b) Completely clean grease out of hub and bearings every 1200 hours of operation. 3. Check tire pressure. a) 20.5 - 25, 12-ply tire requires a tire pressure of 35-40 psi on a rear machine, 40-50 on a front machine. 4. Check all pins for signs of wear. a) Daily 5. Check wheel lug nut torque.
I-110 TS2 TORQUE SPECIFICATIONS Bolt Diameter 1/4 5/16” 3/8” 7/16” ½” 9/16” 5/8” ¾” 7/8” 1” 1-1/8” Lug Nuts Torque Ft-lbs 12 25 45 70 110 150 220 380 600 900 1280 750 LUBRICATION 1. Grease all zerks every 8 hrs of operation with high quality, general-purpose grease. a) Grease until grease flows from around pin. Lubrication Points (see Ill.) 1. 2. 3. 4. 5. 6. 7. 8. Hitch – Horizontal and vertical pins. Lift Cylinders – Rod end &Trunion; Both left & right sides.
I-110 TS2 Grease Locations Description Grease Twice a Day Ashland Industries Page #19 Toll-free:877-634-4622 Fax:715-682-9717
I-110 TS2 PUSHING THE EARTHMOVER The I-110TS was designed to be pushed when equipped with the optional push-bar. However, Ashland Industries, Inc. STRONGLY recommends using extreme caution when pushing the I-110TS earthmover to prevent any unnecessary damage. CAUTION! The I-110TS earthmover must be pushed in a straight line with a maximum of a 100 hp dozer. Do not ram or jar the earthmover while pushing and push at a constant speed.
I-110 TS2 TROUBLESHOOTING Introduction With proper care and maintenance, the I-110TS will give many years of reliable service. When a situation arises where the earthmover performance is not satisfactory, this section will give some pointers on finding and correcting the problem. Grease zerk will not take grease. 1. Grease zerk plugged. a) Remove and replace grease zerk. 2. Pin is frozen. a) Remove, clean, and inspect pin. b) Replace pin if necessary. 3.
I-110 TS2 Warranty Statement Limited Warranty Statement Ashland Industries Inc. warrants each new product to be free from defects in material and workmanship. This warranty is applicable only for the normal service life expectancy of the product or components, not to exceed six consecutive months from the date of delivery of the new Ashland Industries product to the purchaser, or the date the product is first put into service via a rental agreement or other means, whichever occurs first.