EARTHMOVERS I-110XL2 PARTS MANUAL ver 0109-22128 Ashland Industries Inc. 1115 Rail Drive P.O. Box 717 Ashland, WI. 54806 Ph: 877-634-4622 Toll Free Ph: 715-682-4622 Fx: 715-682-9717 www.ashlandind.
I-110 XL2 How to Order Parts HOW TO ORDER PARTS: IMPORTANT Parts must be ordered through your local authorized ASHLAND dealer. Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION and QUANTITY needed. Unless this is done, we cannot provide prompt service or assure shipment of the correct parts. Ashland Industries weldable replacement parts are available to rebuild, modify or update your scraper to current factory specifications.
I-110 XL2 Safety Signal Words SAFETY SIGNAL WORDS Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal word for each has been selected using the following guidelines: DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded.
I-110 XL2 Operators & Maintenance Instructions OPERATORS AND MAINTENANCE INSTRUCTIONS This scraper is a durable piece of equipment and with proper care will yield many years of trouble free operation. The scraper requires a power source with TWO 4 way (double acting) hydraulic control valves. The scraper should be greased at all points where grease fittings are provided.
I-110 XL2 Illustration Assembly Ashland Industries Page #4 Toll-free:877-634-4622 Fax:715-682-9717
I-110 XL2 Gooseneck Frame Assembly Key Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number A10151A AFB-00054 AHF-00028 A10152A AFB-00069 AFN-00030 AFW-00002 A10004A A10005A A2206 A14039 OPT-00001 A030672-33 A125006 Ashland Industries Description Gooseneck frame, s/n 17816 & up Bolt, 1/2” NC x 3-1/2” w/ 7500 Nut Fitting, Grease 90° 1/8 NPT Pin, Frame attachment, 2” OD x 8-1/16” Long Bolt, 3/4” x 4-1/2” gr.
I-110 XL2 Apron Assembly 110XL2 Key Number 1 2 3 4 5 6 Part Number A123340 A123343 A123337 7450 14505 AFB-00049 Ashland Industries Description Apron Bushing: 2" OD X 1 1/2" ID X 1 3/4" L Pin: 1 1/2" X 5 3/8" L Nut: 3/8 NC Grease Fitting Bolt: 3/8 NC X 3" Page #6 Toll-free:877-634-4622 Fax:715-682-9717
I-110 XL2 Bowl & Frame Assembly Blade Bolts Required: A123331 (& Ser) PB9P-NC-088-0275 Qty (12) A123332L & R PB9P-NC-088-0275 PB9P-NC-088-0225 (4) (2) A123338L & R PB9P-NC-088-0275 PB9P-NC-088-0225 (4) (3) Key Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part Number A10156 AFB-00094 A123309-62L A123309-62R A123332R A123331 A123331SER A123332L PB9P-NC-088-0275 AFN-00019 PB9P-NC-088-0225 AFN-00026 A123338L A123338R A125019 A125026 A123309-89 A125022 Ashland Industries Description Bowl and Fra
I-110 XL2 Push Off Gate Key Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part Number A10159 AFN-00006 AFB-00037 AFW-00002 7500 A10171 AFB-00019 A10160 A123305A A123353 8100 A123323-21 A10163 AFB-00033 500465 A10164 A125020 A123323-40 A125026 A125021 A125019 A123358 AFB-00079 AFP-00001 Ashland Industries Description Brace (L.H. & R.H.
I-110 XL2 Pole & Axle Assembly Key Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part Number AFB-00005 A10035 A14021 A10181 500433 600053 A10033 A10033A 14505 A10048 A10049A A10172 AFW-00002 600064 A030168-3A A030172-11 A030568-01 Ashland Industries Description Bolt, 3/4" NC X 2 1/2" Ball Swivel Spindle Only (Weldable) Pole Nut: Lock Pin: Swivel Hitch Double Lip Clevis Single Lip Hitch Grease Fitting Spindle Nut Lock Collar Nut w/lock pin Lockwasher, 3/4" Yoke Hitch Rebuild Kit (Contains items 5,6,15
I-110 XL2 Front Wheel & Hub Assembly Key Number 1 2 3 4 5 6 7 8 9 10 11 Part Number A14004 AFB-00080 A10170 A14015 A14014 A14010A A14013 A14012 A14011 A10176 A10046 Ashland Industries Description Hub cap Bolt, 5/16 NC x 1/2 lg. Wheel, 14 x 16.
I-110 XL2 Rear Wheel Spindle & Hub Assembly Key Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 Part Number A14004 AFB-00080 A10039 A14015 A14014 A14010A A14013 A14012 A14011 A10176 A10046 A10048 A10049A A10172 A14037 AFN-00001 AFB-00017 Ashland Industries Description Hub cap Bolt, 5/16 NC x 1/2 lg.
I-110 XL2 Apron Cylinder 4" x 13" Key Number 1 2 3 4 5 5a 5b 5c 5d 5e 5f 6 7 8 9 10 11 Part Number A125050-01 A125050-02 A125050-03 A125050-04 A125050-05 A125050-05a A125050-05b A125050-05c A125050-05d A125050-05e A125050-05f A123351 AFB-00015 A123362 A123363 A125050-06 8602 Ashland Industries Description Rod 1-3/4” with welded eye Piston Gland, Threaded Lock Nut, 1-1/8” NF Seal Kit, a-f Nylon Wear Ring FSP Seal O-Ring Backup Washer Hallite Rod Seal Snap-in Rod Wiper Pin Keeper Bushing 1/2" X 1 1/2" Gr
I-110 XL2 Hydraulic Cylinder Dig & Lift Circuit Key Number 1 2 3 4 5 6 7 8 9 10 11 Part Number A45H04A A300H06 A300H11 A300H12 A22H15 A22H15A A300H13 A22H18 A22H17 8602 A123383 12 13 14 15 16 17 18 A45H03-114 A45H05 A300H07 A300H05 A300H04 A300H03 14505 A300H14B Ashland Industries Description Barrel Assembly -2" ear 1 1/4" hole O-ring, 4” OD x 3/16” Head gland Retainer ring O-ring, 1-1/2” ID x 1/8” Backup washer Head cap Capscrew, 1/4” x 1” Wiper seal, 1-1/2” ID Cotter pin, 1/4” x 2” Pin, 1-1/4” x 7”
I-110 XL2 Pushgate Cylinder Key Number 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Number A125176 A125176-10 A125176-20 A125176-32 A125176-30 A125176-31 A125175-33 A125176-40 A125175-35 A125175-36 A125175-37 8602 A14033 A9024 Ashland Industries Description Pushgate Cylinder Barrel Weldment Shaft Spacer Piston Head 1 1/4" Nylock Nut Seal Kit Bearing Snap Ring Grease Zerk 1/4" X 2" Cotter Pin Pin: Rod End Pin: Barrel End Page #14 Toll-free:877-634-4622 Fax:715-682-9717
I-110 XL2 Grease Locations Ashland Industries Page #15 Toll-free:877-634-4622 Fax:715-682-9717
I-110 XL2 Hydraulic Manifold Assembly IMPORTANT: This Hyd. Manifold was integrated into production April, 2006 It replaces A125070 valve. For older machines see master parts book on Ashlandind.com. HYDRAULIC MANIFOLD ASSEMBLY A125174 SETTING THE APRON AND PUSHOFF VALVE The manifold block containing the pushoff sequence valve cartridge and apron sequence valve cartridge is used to control two hydraulic circuits with one hydraulic remote.
I-110 XL2 Hydraulic Valve Assembly Ports Key Number A B C D E F CBGB SCGA GA GB Description Supply Line Pushoff Cyl. (Rod End) - Apron Cyl.
I-110 XL2 Hydraulic Valve Seal Kit ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 AHA-00076 AHA-00043 AHA-00048 AHA-00046 AHS-00153 AHA-00047 AHA-00044 A125162-02 A125174 A125162-01 Adapter: Str. Swiv ½ MP X ½ FP. 109 Rest Adapter: Str. Sw. 1 1/16 M ORB X ½ FP Adapter: 90 Deg. Swiv. 1 1/16 M ORB X ½ FP 6 ORB Plug O-ring for 12 M ORB Fitting Adapter: 90 Deg. XL ¾ MJ X 1 1/16 M ORB Adapter: 90 Deg. ¾ MJ X 1 1/6 M ORB Valve: Sequence Cartridge for Ver.
I-110 XL2 Maintenance check list MAINTENANCE CHECKLIST 1. Grease all zerks. a) Every 8 hours of operation. b) See Lubrication Points section on next page. 2. Greasing the hubs. a) Re-pack wheel bearings after 600 hrs of operation. b) Completely clean grease out of hub and bearings every 1200 hours of operation. 3. Check tire pressure. a) 20.5 - 25, 12-ply tire requires a tire pressure of 35-40 psi on a rear machine, 40-50 on a front machine. 4. Check all pins for signs of wear. a) Daily 5.
I-110 XL2 Torque Specifications Bolt Diameter 1/4 5/16” 3/8” 7/16” ½” 9/16” 5/8” ¾” 7/8” 1” 1-1/8” Lug Nuts Torque Ft-lbs 12 25 45 70 110 150 220 380 600 900 1280 750 LUBRICATION 1. Grease all zerks every 8 hrs of operation with high quality, general-purpose grease. a) Grease until grease flows from around pin. Lubrication Points (see Ill.) 1. Hitch – Horizontal and vertical pins. 2. Lift Cylinders – Rod end &Trunion; Both left & right sides. 3. Front Arm Pivot Joint – Both left & right sides. 4.
I-110 XL2 Safety-Tire Warning WARNING Check Tires and Wheels The task of servicing tires and wheels can be extremely dangerous and should be performed by trained personnel only, using the correct tools and following specific procedures. Do not attempt to mount, demount or inflate a tire if you do not have the proper equipment and experience to perform the job. Call a qualified repair service to inspect the assembly and make necessary repairs. Failure to heed warnings could lead to serious injury or death.
I-110 XL2 Pushing the Earthmover PUSHING THE EARTHMOVER The I-110XL was designed to be pushed when equipped with the optional push-bar. However, Ashland Industries, Inc. STRONGLY recommends using extreme caution when pushing the I-110XL earthmover to prevent any unnecessary damage. CAUTION! The I-110XL earthmover must be pushed in a straight line with a maximum of a 100 hp dozer. Do not ram or jar the earthmover while pushing and push at a constant speed.
I-110 XL2 Troubleshooting TROUBLESHOOTING Introduction With proper care and maintenance, the I-110TS will give many years of reliable service. When a situation arises where the earthmover performance is not satisfactory, this section will give some pointers on finding and correcting the problem. Grease zerk will not take grease. 1. Grease zerk plugged. a) Remove and replace grease zerk. 2. Pin is frozen. a) Remove, clean, and inspect pin. b) Replace pin if necessary. 3.
I-110 XL2 Warranty Statement Limited Warranty Statement Ashland Industries Inc. warrants each new product to be free from defects in material and workmanship. This warranty is applicable only for the normal service life expectancy of the product or components, not to exceed six consecutive months from the date of delivery of the new Ashland Industries product to the purchaser, or the date the product is first put into service via a rental agreement or other means, whichever occurs first.
