Install Instructions
Field Service Notice
Field service replacement kits are limited to the following:
1. Auxiliary Switch Replacement Kit 296804
2. Proof of Closure Switch Replacement Kit 296806
3. Travel Limit Switch Replacement Kit 296807
4. Gasket and Screw Replacement Kit 296808
Kit contains:
• Front cover gasket and screws
• Window o-ring and screws
• Mounting gasket and set screws
5. Low Fire Switch Replacement Kit 425981
To order, specify the kit or part number, as well as the actuator
model number.
Auxiliary Switch Replacement(Refer to Figure 7)
Note: The Auxiliary switch is not a safety switch.
1. Before removing the cover, review WARNING statements on
page 1. Remove the front cover (with nameplate) and set aside.
Take care not to damage the cover gasket if supplied or sealing
surfaces. A diagram is located on the inside of the cover to aid in
making electrical connections.
2. Disconnect auxiliary switch wiring.
3. Remove two mounting screws and the auxiliary switch.
4. Install new auxiliary switch in the actuator making sure that the
fork of the switch actuation lever engages the indicator arm as
shown in Figure 7.
5. Torque mounting screws 20 to 25 in-lbs (2.3 to 2.8 Nm).
6. Reconnect switch wiring and torque terminal screws 8 to
12 in-lbs (0.9 to 1.3 Nm).
7. See instructions on page 3 for auxiliary switch adjustment,
starting at Step 2.
Adjust this
screw
using 7/64”
Allen key.
Figure 6. Low Fire Switch Adjustment
Travel Limit Switch Replacement(Refer to Figure 8)
1. Before removing the cover, review WARNING statements on
page 1. Remove the front cover (with nameplate) and set aside. Take
care not to damage the cover gasket if supplied or sealing surfaces.
A diagram is located on the inside of the cover to aid in making
electrical connections.
2. Remove the two mounting screws.
3. Disconnect wiring from the travel limit switch taking care not to
strain the wire connection at the terminal.
4. Install new travel limit switch. Torque mounting screws 20 to 25 in-
lbs (2.3 to 2.8 Nm). Travel limit switches are set at the factory. DO
NOT adjust.
5. Plug terminal connections to travel limit switch.
6. Install the cover. Be certain that the gasket (if applicable) and sealing
surfaces are clean and without damage. Snug down all screws before
tightening. Torque screws 20 to 25 in-lbs (2.3 to 2.8 Nm) evenly
using a crisscross pattern starting at the middle.
7. Operate actuator (with valve) through fi ve cycles to verify proper
operation prior to use.
Do not adjust
this screw.
Figure 8. Limit Switch
4. Cycle the actuator several times to verify the switch setting and
readjust as required.
5. Install the cover. Be certain that the gasket (if applicable) and
sealing surfaces are clean and without damage. Snug down all
screws before tightening. Torque screws 20 to 25 in-lbs (2.3 to 2.8
Nm) evenly using a crisscross pattern starting in the middle.
MAINTENANCE
Before inspection, maintenance or rebuild, review WARNING
statements on page 1. Maintenance should
include annual inspection
and cleaning. Use a mild cleaning fl uid, not aggressive solvents to remove
dirt and oil. Organize a maintenance schedule based on environment and
frequency of use. Check for loose electrical and mechanical connections
and replace damaged parts. Do not remove the top cover for maintenance.
There are no serviceable parts contained inside the actuator housing.
Proof of Closure Switch Replacement(Refer to Figure 7)
Same as auxiliary switch replacement except switch must NOT be
adjusted.
Low Fire Switch Replacement(Refer to Figure 7)
Same as auxiliary switch replacement. Make a note of terminal connections
before disassembly. Ensure terminals are replaced in the same positions.
Gasket replacement
The gaskets have an adhesive attachment. Use a nonmarring tool to peel
off the old gasket. Remove backing from new gasket and stick on in the
same location as the old gasket.
Page 4 of 4
Fork must engage
arm as shown.
Figure 7. Auxiliary, Proof of Closure and Low
I&M No. V 9611 R5
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