Instruction Manual

ManualsBrandsASB Heating Elements Ltd. ManualsHardwareCartridge Heaters

Cartridge Heaters

I 1

Crimped-On Leads, Figure 253

A high temperature double crimp connects the MGT

(450°C) leads to solid nickel pins. This construction

is recommended for applications with elevated

temperatures. Due to the rigid nickel pins, this

construction is not recommended in applications

where movement or flexing is encountered, or if sharp

bends are required adjacent to the heater exit

Swaged in Leads, Figure 254

High temperature MGT (450°C) wire is internally

connected and swaged in place. This construction is

recommended for applications in which the leads must

be bent at the exit point from the heater and where

mild flexing may be found. For applications with

continuous or more severe movement, we would

recommend metal braid or armor cable.

Stainless Steel Braid, Figure 255

High temperature MGT (450°C) wire is internally

connected and swaged in place along with stainless

steel braid. This construction offers protection against

abrasion and sharp edges. This is a very strong

construction which offers full length flexibility. This

construction is recommended in applications with

flexing and where the leads must pass through metal

openings or routed along metal components.

Stainless Steel Armoured Cable (Hose), Figure 256

High temperature MGT (450°C) wire is internally

connected and swaged in place along with stainless

steel hose. This construction is recommended for

applications in which the leads are subjected to

abrasion or run the risk of being pinched. This is the

strongest lead protection available and works well in

moving or flexing applications.

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Figure 254

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Figure 256

Summary of content (14 pages)

PAGE 1
Cartridge Heaters Crimped-On Leads, Figure 253 A high temperature double crimp connects the MGT (450°C) leads to solid nickel pins. This construction is recommended for applications with elevated temperatures.
PAGE 2
Cartridge Heaters Diame ter Inser Right Angle Fibreglass Leads, Figure 257 tion L engt h High temperature MGT (450°C) leads exiting at right angle to the sheath. This construction offers a compact design where space is limited. This construction is not recommended where abrasion or flexing is present.
PAGE 3
Cartridge Heaters Single and Double Threaded Fittings, Figures 260 & 261 Inser t io Leng n th Diame ter Threa Leng d th Single or double threaded fittings attached to sheath to allow for installation into threaded holes.
PAGE 4
Cartridge Heaters - other unique features Teflon End Seal, Figure 263 Diam eter Leng th A Teflon plug is swaged in place along with Teflon leads. This construction resists oil and water to 250°C/480°F. There is a minimum of a 1.00" unheated length at the lead end. Longer cold sections may be required if the watt density or operating temperature is high.
PAGE 5
Cartridge Heaters - with internal thermocouples Internal Thermocouples Internal thermocouples are built into the heater assembly to monitor the internal or sheath temperatures. These are useful as high limit devices or in applications where space is at a premium. The power and sensor leads exit the sheath together and can be ordered with a variety of lead protections. Not all thermocouple configurations are available on smaller diameter heaters.
PAGE 6
Cartridge Heaters Lead Length Figure 272 Diameter Length Dia. Length W V Watts /in2 Catalogue Number Dia.
PAGE 7
Cartridge Heaters Lead Length Figure 273 Diameter Length Dia.
PAGE 8
Cartridge Heaters Lead Length Figure 274 Diameter Length W V Watts /in2 Catalogue Number 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 100 100 100 150 150 200 200 225 250 250 260 300 300 300 300 400 400 450 450 500 120 120 240 120 240 120 240 240 120 240 240 120 120 240 240 120 240 240 240 120 34 34 34 51 51 68 68 76 106 86 110 102 102 102 127 136 136 153 191 170 CARG03A0149 CARG03A0150 CARG03A0151 CARG03A0152 CARG03A0153 CARG03A0154 CARG03A0155 CARG03A0156 CARG03A0157 CARG03A0158 CARG03A0159 CARG03A0
PAGE 9
Cartridge Heaters Lead Length Figure 275 Diameter Length Dia.
PAGE 10
Cartridge Heaters Lead Length Figure 276 Diameter Length W V Watts /in2 Catalogue Number 2 2 2 2 2 2 2 2 2 2 130 200 200 250 250 300 300 400 400 500 240 120 240 120 240 120 240 120 240 120 55 85 85 106 106 128 128 170 170 214 CARJ02A0299 CARJ02A0300 CARJ02A0301 CARJ02A0302 CARJ02A0303 CARJ02A0304 CARJ02A0305 CARJ02A0306 CARJ02A0307 CARJ02A0308 1/ 2 2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 125 250 250 400 400 120 120 240 120 240 45 91 91 147 147 CARJ02E0309 CARJ02E0310 CARJ02E0311 CARJ02E0312 CARJ02E03
PAGE 11
Cartridge Heaters Lead Length Figure 277 Diameter Length W V Watts /in2 Catalogue Number 5 5 5 5 5 5 5 5 5 5 5 5 200 200 300 350 350 400 400 500 625 750 800 1000 120 240 240 120 240 120 240 240 240 240 240 240 28 28 42 50 50 57 57 71 99 107 113 142 CARJ05A0379 CARJ05A0380 CARJ05A0381 CARJ05A0382 CARJ05A0383 CARJ05A0384 CARJ05A0385 CARJ05A0386 CARJ05A0387 CARJ05A0388 CARJ05A0389 CARJ05A0390 1/ 2 1/ 2 5 1/4 5 1/4 250 250 120 240 33 33 CARJ05E0391 CARJ05E0392 1/ 2 5 1/2 5 1/2 5 1/2 5 1/2
PAGE 12
Cartridge Heaters Lead Length Figure 278 Diameter Length W V Watts /in2 Catalogue Number 9 1/2 1000 240 71 CARJ09J0456 10 10 10 10 10 10 10 10 10 500 500 600 750 1000 1000 1500 1500 2000 120 240 240 240 240 240 240 120 240 34 34 40 50 67 67 101 101 134 CARJ10A0457 CARJ10A0458 CARJ10A0459 CARJ10A0460 CARJ10A0461 CARJ10A0462 CARJ10A0463 CARJ10A0464 CARJ10A0465 1/ 2 10 1/8 1000 120 74 CARJ10C0466 1/ 2 10 1/8 1400 240 94 CARJ10J0467 1/ 2 11 11 11 1000 1470 1500 240 240 240 61 8
PAGE 13
Cartridge Heaters Lead Length Figure 279 Diameter Length W V Watts /in2 Catalogue Number 4 3/4 4 3/4 250 750 240 240 90 CARL04N0525 CARL04N0526 5 5 5 5 5 250 300 500 750 1000 240 240 240 240 240 27 35 56 86 112 CARL05A0527 CARL05A0528 CARL05A0529 CARL05A0530 CARL05A0531 5/ 8 5 3/8 5 3/8 800 800 120 240 86 86 CARL05G0532 CARL05G0533 5/ 8 5 3/4 5 3/4 5 3/4 500 1000 1500 240 240 240 48 97 146 CARL05N0534 CARL05N0535 CARL05N0536 5/ 8 6 6 6 6 6 6 6 6 300 375 500 600 750 1000 1000
PAGE 14
Cartridge Heaters Lead Length Figure 280 Diameter Length W V Watts /in2 Catalogue Number W V Watts /in2 Catalogue Number 18 4700 240 135 CARL18A0597 8 8 8 8 8 600 700 1000 1350 2000 240 240 240 240 240 36 40 68 78 115 CARN08A0629 CARN08A0630 CARN08A0631 CARN08A0632 CARN08A0633 5/ 8 20 20 20 1000 2500 4700 240 240 240 27 66 122 CARL20A0598 CARL20A0599 CARL20A0600 5/ 8 22 1000 240 25 CARL22A0601 3/ 4 9 2000 240 101 CARN09A0634 3/ 4 3 500 240 85 CARN03A0602 3/ 4 9