User Manual M3000® Control System QAIO 16/4 Analog I/O Extension Module
QAIO NOTES ON THIS MANUAL This M3000® module is commercialized by Moog and Berghof Automationstechnik together. The main part of this manual was created by Berghof Automationstechnik GmbH and was inserted unchanged. Therefore, it is possible that some terms in this manual do not correspond to the terms used in the other M3000® manuals. COPYRIGHT © 2003 Moog GmbH Hanns-Klemm-Straße 28 71034 Böblingen (Germany) Telefon: +49 7031 622-0 Telefax: +49 7031 622-100 E-Mail: info@moog.de M3000-Support@Moog.
QAIO 16/4-V QAIO 16/4-A Analog I/O expansion modules V.1.
Copyright © Berghof Automationstechnik GmbH Reproduction and duplication of this document and utilisation and communication of its content is prohibited, unless with our express permission. All rights reserved. Damages will be payable in case of infringement. Disclaimer The content of this publication was checked for compliance with the hardware and software described. However, discrepancies may arise, therefore no liability is assumed regarding complete compliance.
Berghof Automationstechnik QAIO 16/4-x Update Version .doc Date 1.0 5-00 1.1 01.04.02 Subject First version Formal updates, company name and product name removed. 2D0172002ZD00.
QAIO 16/4-x Berghof Automationstechnik blank page 4 2D0172002ZD00.
Berghof Automationstechnik QAIO 16/4-x Contents 1. GENERAL INSTRUCTIONS....................................................................................... 7 1.1. Hazard Categories and Indications ......................................................................................................7 1.2. Qualified users .......................................................................................................................................7 1.3. Use as Prescribed ..................
QAIO 16/4-x Berghof Automationstechnik 3. ANNEX ......................................................................................................................25 3.1. Environmental Protection....................................................................................................................25 3.1.1. Emission.....................................................................................................................................25 3.1.2. Disposal........................
Berghof Automationstechnik Instructions 1. General Instructions 1.1. Hazard Categories and Indications The indications described below are used in connection with safety instructions you will need to observe for your own personal safety and the avoidance of damage to property.
Instructions 1.3. Berghof Automationstechnik Use as Prescribed This is a modular automation system based on the CANbus, intended for industrial control applications within the medium to high performance range. The automation system is designed for use within Overvoltage Category I (IEC 364-4-443) for the controlling and regulating of machinery and industrial processes in low-voltage installations in which the rated supply voltage does not exceed 1,000 VAC (50/60 Hz) or 1,500 VDC.
Berghof Automationstechnik Analog I/O expansion module 2. Analog I/O expansion module 2.1. Overview Order number For replacement parts, the order/item no. can be found on the module’s nameplate. Function The module is used to expand the analog I/O level of Cell Controllers. The modules are connected by direct E-bus coupling and is available with voltage or current inputs.
Analog I/O expansion module 2.2. Berghof Automationstechnik Technical data Module data Analog I/O expansion module Dimensions w x h x d [mm] Weight Mounting Working temperature Operation and display voltage or current inputs 124 x 170 x 85.5 (modular dimension: B = 113/118.5) approx.
Berghof Automationstechnik Digital resolution Data format Digital value output under overload Exceeding permissible measuring range: Falling below permissible measuring range: Common mode characteristics: - common mode rejection Dynamic characteristics: Max.
Analog I/O expansion module 2.3. Berghof Automationstechnik Block circuit diagram 2VF100062DG01.cdr 12 2D0172002ZD00.DOC 2VF100051FE01.
Berghof Automationstechnik 2.4. Analog I/O expansion module Module diagram and connection assignment 2VF100028DG03.cdr 2VF100051FE01.doc 2D0172002ZD00.
Analog I/O expansion module 2.5. Berghof Automationstechnik Indicators, diagnostics Operational status The current state of voltage supplies and module functions is indicated by 4 status LEDs located on the module cover. LED- status I/O assignment 14 Function L+ ON Module electronics supply working correctly (supply voltage) ± 15 V ON Analog unit supply working correctly + 5 V OUT ON Module is connected to Cell Controller (E bus on voltage).
Berghof Automationstechnik 2.6. Analog I/O expansion module Shielding and measurement cabling Reliable operation of higher-precision analog components with fast conversion times can only be achieved in an industrial environment with the help of corresponding shielding measures and the correct metrological cabling. The user must, in this regard, observe the interaction of all the analog components and their auxiliary power supplies throughout the entire system.
Analog I/O expansion module 2.7. Berghof Automationstechnik Operation of the module Warning ! Do not insert, apply, detach or touch connections when in operation! Destruction or malfunctioning may otherwise occur. Disconnect all incoming supplies before working on modules, including those of connected peripherals such as externally supplied sensors, programming devices, etc. The module is designed for measuring and control functions located on a common potential island.
Berghof Automationstechnik 2.7.1. Analog I/O expansion module Fault currents A large number of the conceivable incorrect assignments of analog connections can be resolved by means of circuit organisation. Nonetheless, it is not economically possible with the components available today to guarantee absolute protection against all fault currents that can be implanted from outside. Caution 2.7.2.
Analog I/O expansion module 2.7.4. Berghof Automationstechnik Measuring The measurements and transfer of the data from the module to the CAN node are carried out in a cyclic manner, controlled via the API (Application Process Interface) in the operating system. No start signals have to be output for AD conversion. Execution of the measuring process depends on the software environment used.
Berghof Automationstechnik 2.7.6. Analog I/O expansion module Connection of sensors/actuators 2VF100063DG00.cdr Note: This interface connection is ideal for floating sensors/actuators. In the case of sensors/actuators with auxiliary power, it must be ensured that the energy supply currents do not flow via the AGND lines (see sector 'Analog I/O channels by ‘Sensor connection, examples’). 2VF100051FE01.doc 2D0172002ZD00.
Analog I/O expansion module Berghof Automationstechnik 2.8. Analog I/O channels 2.8.1. Analog input channels The analog expansion module has 16 analog, multiplexed voltage inputs. These inputs are protected by protective diodes. The input current may not, even in the case of error, exceed the value of 10 mA per channel.
Berghof Automationstechnik 2.8.2. Analog I/O expansion module Sensor connection, examples Note: The measuring line shield can, where required, be connected to SHIELD. Where better HF contact of the shields is possible at another point in the casing, there should be no additional connection to SHIELD on the module. 2VF100069DG00.cdr Floating sensors Connection via 2-pole, shielded cable (IN+/AGND).
Analog I/O expansion module 2.8.3. Berghof Automationstechnik Analog output channels The analog expansion module QAIO 16/4-V has 4 analog voltage outputs. The outputs are permanently protected against short-circuiting, at a maximum short-circuit current of 25 mA. For each output, the connection points are also provided for the analog ground (AGND) and the common earth (REF) besides the signal connections (OUT).
Berghof Automationstechnik 2.9. Analog I/O expansion module Reference voltage source Caution Incoming supply of an interference voltage can cause severe damage to the reference voltage source. The expansion module has a reference voltage source with 4 connection points (URef/AGND) on the terminal level. Data: Reference voltage 2VF100051FE01.doc + 10 V Precision +/- 10 mV Load current 5 mA max. Permanent short-circuit protection short-circuit current max. 25 mA 2D0172002ZD00.
Analog expansion module Berghof Automationstechnik Leerseite 24 2D0172002ZD00.DOC 2VF100051FE01.
Berghof Automationstechnik Annex 3. Annex 3.1. Environmental Protection 3.1.1. Emission When used correctly, our modules do not produce any harmful emissions. 3.1.2. Disposal At the end of their service life, modules may be returned to the manufacturer against payment of an all-inclusive charge to cover costs. The manufacturer will then arrange for the modules to be recycled. 3.2.
Annex 3.4. Berghof Automationstechnik Nameplate 2VF100080DG01.cdr 26 2D0172002ZD00.DOC 2VF100055FE01.
Berghof Automationstechnik Annex 1 Barcode same as identification number. 2 Module type plain-text name of module. 3 Identification no. module's identification number. 4 Model/order no. You only need to give this number when ordering a module. The module will be supplied in its current hardware and software version. 5 Version defines the design-level of the module as supplied ex-works. 6 Supply voltage 7 Date internal code.
Annex Berghof Automationstechnik 3.5. Addresses and Bibliography 3.5.1. Addresses CiA 'CAN in Automation', international manufacturers and users organisation for CAN users in the field of automation: CiA - CAN in Automation e.V. Am Weichselgarten 26 D-91058 Erlangen /Germany e-mail: headquarters@can-cia.de http://www.can-cia.de DIN-EN Standards Beuth Verlag GmbH or 10772 Berlin VDE-Verlag GmbH 10625 Berlin IEC Standards VDE Verlag GmbH 10625 Berlin Internet search http://www.iec.ch/ 3.5.2.
Italy Japan Korea Luxembourg Norway Philippines Russia Singapore Spain Sweden South Africa United Kingdom USA Moog GmbH Hanns-Klemm-Straße 28 71034 Böblingen (Germany) Telephone: +49 7031 622-0 Fax: +49 7031 622-100 E-Mail: info@moog.de For the location nearest to you, contact: www.moog.com/worldwide C43147-001 (Version 1.
