Owner's Manual & Assembly Instructions BK01 Model No. CL72-A CAUTION: SOME PARTS HAVE SHARP EDGES. CARE MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ SAFETY INFORMATION PROVIDED IN THIS MANUAL BEFORE BEGINNING CONSTRUCTION. WEAR GLOVES WHEN HANDLING METAL PARTS. 709020509 BUILDING DIMENSIONS * Size rounded off to the nearest foot *Approx. Size Foundation Size 7' x 2' 86 5/8" x 28 1/4" 2,1m x 0,6m 220,0cm x 71,8cm Storage Area Sq. Ft. Cu. Ft.
BEFORE YOU BEGIN.... A2 Owner's Manual Before beginning construction, check local building codes regarding footings, location and other requirements. Study and understand this owner's manual. Important information and helpful tips will make your construction easier and more enjoyable. Assembly Instructions: Instructions are supplied in this manual and contain all appropriate information for your building model.
PLAN AHEAD.... A3 Watch the Weather: Be sure the day you select to install your building is dry and calm. Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground. Teamwork: Whenever possible, two or more people should work together to assemble your building. One person can position parts or panels while the other is able to handle the fasteners and the tools.
SAFETY FIRST.... A4 Safety precautions are important to follow throughout the construction of your building. •Care must be taken when handling various pieces of your building since some contain sharp edges. Please wear work gloves, eye protection and long sleeves when assembling or performing any maintenance on your building. •Practice caution with the tools being used in the assembly of this building. Be familiar with the operation of all power tools.
CARE & MAINTENANCE.... A5 Web Finish: For long lasting finish, periodically clean and wax the exterior surface. Touchup scratches as soon as you notice them on your unit. Immediately clean the area with a wire brush; wash it and apply touch-up paint per manufacturer's recommendation. Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavy amounts of snow on roof can damage building making it unsafe to enter.
ACCESSORIES.... A6 WEB ROOF STRENGTHENING (heavy snow load) KITS FLOOR FRAME KITS Extra roof beams and gable braces designed for added protection against heavy snow accumulation. Increases the strength of your roof by 50%. ANCHOR KITS Model No. AK4 Anchor Kit contains heavy-duty steel augers, 60' (18m) of steel cable and 4 cable clamps. No digging or concrete pouring, just insert cable under roof, over roof beams, into augers and twist augers into the ground.
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Foundation BJ09 The Foundation For Your Building OPTION 1: Wood Platform If you decide to build your own foundation, be sure to select the appropriate materials. These are the recommended materials for your foundation: ● 2 x 4's (38mm x 89mm) Pressure Treated Lumber ● 5/8" (15,5mm) 4 x 8 (1220mm x 2440mm) Plywood-exterior grade ● 10 & 4 penny Galvanized Nails ● Concrete Blocks (optional) 40 16"/ ,6c 2 m/ 4" 61 ,0c m The platform should be level and flat (free of bumps, ridges etc.
Anchoring A10 Anchoring Down The Building It is important that the entire floor frame be anchored after the building is erected. Below are recommended ways of anchoring. Arrow Anchoring Kit: (Model No. AK4 or 60298) Anchoring into Wood/Post: Recommended for use with any suggested base. Contains: 4 Anchors with Cable, Clamps and installation instruction. Use 1/4" (6mm) Wood Screws. There are 1/4" (6mm) dia. holes provided in the frames for proper anchoring. 1. 2.
Hardware BK11 65103 #8-32 Hex Nut (68) 65941 #6-32 Hex Nut (23) 65923 #8-32x3/8" (10mm) Bolt (68) 65004 #8Ax5/16" (8mm) Screw (154) 66714 #6-32x7/16" (11mm) Flat Hd Bolt (16) 66645 #6-32x3/4" (19mm) Screw (7) 66646 Washer (164) (5 sheets of 40) 66148 Cap Protector (14) 66684 Spring Latch (1) 66462 Hasp (1) 66183 Roof Trim Cap (4) 66463 Swivel Staple (1) 66604 Hinge (4) 66149 Tool Hook (5) 66150 Screw Driver Holder (1) 11
Parts List BK12 Assembly Key No.
Assembly by Key No.
Step 1 ● Parts Needed For ● Door Header Assembly BJ14 The door header reinforces the front wall and roof. It is made up of two pieces. 1Positioning the door header as shown, attach a starter strip to header using four screws, where shown.
Step 2 ● 9435 Horizontal Door Brace (four) ● 9936 Right Door (one) ● 9937 Left Door (one) ● 66612 Astragal (one) ● 67732 Foam Board (two) ● 9942 Vertical Door Brace (two) ● Parts Needed For ● Door Assembly BK15 END VIEW The steps on this page tell how to assemble the doors. Proceed as follows: #6-32x3/4" (19mm) Flat Head Bolt Hasp #6 Hex Nut 1Position hinges on sides of right and left door panels as shown and fasten with 7/16" (11mm) flat head bolts outside and #6 hex nuts inside.
Step 3 ● Parts Needed For ● Floor Frame Assembly ● 8984 Side Floor Frame (two) ● 9429 Ramp (one) ● 9430 Front/Rear Floor Frame (two) BJ16 The floor frame at the front of building is made up of two pieces. Proceed as follows: 1Center the ramp on top of the front Level floor frame. Join the frames by inserting four screws. 2Place the floor frames on the foundation. Assemble the four corners of the floor frame using two screws at each corner as shown. 9430 3Measure the floor frame diagonally.
Step 4 ● 9432 Side Wall Angle (two) ● 9446 Right Front Corner Panel (one) ● 9447 Left Front Corner Panel (one) ● 9444 Rear Corner Panel (two) ● Parts Needed For ● Corners/Side Angles BK17 NOTE The remainder of the building assembly requires many hours. Do not continue beyond this point if you do not have enough time to complete the assembly today. A partially assembled building can be severely damaged by light winds.
Step 5 ● Parts Needed For ● Frames ● 9434 Rear Wall Angle (one) ● Door Header Assembly (one) BJ18 The main frame pieces give rigidity to the front and rear walls. 1Fasten the rear wall angle across the top of the rear wall using four screws. 2Fasten the door header across the top of the front walls using two screws, where shown.
● Parts Needed For ● Step 6 ● 9441 Rear Header (one) ● 9445 Wall Panel (two) Wall Panels/Rear Header BK19 Each wall panel has a crimped rib on one side. The crimped rib should go under the rib of the panel that follows it. The rear header supports the rear wall and roof. STEP 3 1Fasten the wall panels at the top 9441 and bottom with screws. 2Fasten overlapping ribs using two screws and a bolt with nut.
● Parts Needed For ● Step 7 Gables/Roof Rafters ● 9433 Roof Rafter (three) ● 9448 Right Gable (one) ● 9449 Left Gable (one) BJ20 1Lift and fasten a right and left gable, under rear header, to the right and left hand wall with four screws. Join gables to header in the rear corners, using a screw. 2Position roof rafters across width of building, under rear header, with tab on top of door header. Fasten using two screws.
● Parts Needed For ● Step 8 Door Jambs ● 9452 Right Door Jamb (one) ● 9453 Left Door Jamb (one) BK21 The door jambs reinforce the door opening and provide an attractive trim. Follow these steps for both door jambs. 1Fasten a door jamb to the front corner panel with one bolt and nut as shown. 2Fasten the top of the door jamb to the door header with two screws. Do the same for the bottom into frame. Repeat steps 1 through 2 for the opposite door jamb.
● Parts Needed For ● Step 9 Roof Panel/Trim BJ22 Each screw and bolt in the roof require a washer. NOTE Measure the building diagonally again and make adjustments to make sure the building is square. This will make the roof panel fit better, and holes will align. 3Fasten front roof trim to the front flange on roof panel using five bolts and nuts, as shown. 4Attach the right & left roof trim to the ends of the roof panel on each side of the building using two screws on each trim.
● Parts Needed For ● Step 10 Shelving/Mid Frame/Track ● 9431 Mid Wall Frame (one) ● 9454 Shelf (four) ● 9522 Track Tool Holder (one) BK23 1Fasten the mid wall frame across Screw Driver Holder (1) the middle of the rear wall using eight bolts and nuts. 2Position a shelf inside mid wall frame and slide to the end of building. Fasten using bolts and nuts through panels. Tool Hook (5) Tool Hooks slide along track to any desired position.
CL72-A BK24 ● Parts Needed For ● Step 11 Door Installation BK24 ● Right Door Assembly (one) ● Left Door Assembly (one) 1Position doors in corners of door opening as shown and fasten hinges with 7/16" (11mm) flat head bolts and #6-32 hex nuts. NOTE Be sure the heads on hinge pins are all installed toward the top STEP 1 2The hasp and staple can be used to keep doors closed, or used with a padlock (not supplied) to lock doors.
