Argo Service Manual Transmission SECTION TR Transmission Table of Contents General Instructions ....................................................................................TR-2 Transmission Oil...........................................................................................TR-3 Oil Level Inspection..................................................................................... TR-4 Checking the Transmission Oil Level (34-100)..........................................
Transmission Argo Service Manual General Instructions Detailed information on standard workshop and safety procedures, and general servicing operations is not included in this manual, which has been prepared to assist qualified service personnel. ODG assumes no responsibility or liability for PERSONAL INJURY or VEHICLE DAMAGE which results from any servicing procedure performed, including those instructions outlined in this manual.
Argo Service Manual Transmission Transmission Oil Maintenance Schedule The transmission oil should be changed after the initial 25 hours of vehicle operation. After this, it should be changed every 150 operating hours. Proper transmission lubrication will reduce wear, and extend gearbox life. Please use the type, and quantity of transmission oil specified below. Inspecting the condition and level of oil in the transmission must be done on a regular basis.
Transmission Argo Service Manual Oil Level Inspection Inspect the transmission oil on a daily basis. Do not run the ARGO if the oil level in the transmission shows above or below the mark on the dipstick. Damage to transmission components could occur. Checking the Transmission Oil Level (34-100) Check the transmission oil level every 50 operating hours. Some models of the ARGO are equipped with a transmission oil dipstick (Figure 6-4a). Clean the area around the dip-stick before removing.
Argo Service Manual Transmission Changing the Transmission Oil - 34-100 Remove firewall to access the drain plug located at the bottom of the transmission. See figure 6-4a. Drain the transmission oil into a suitable container and dispose of the oil at a disposal site. While draining the transmission oil, be sure to clean off any metal particles that are on the magnet of the drain plug. These fine metal particles are a result of the transmission gears meshing during the initial break-in period.
Transmission Argo Service Manual Argo Transmission Disassembly - 34-100 1. Drain oil and unthread the 4 fasteners securing the shifter lever assembly to top end of the transmission and remove the lever. Photo TR-1 & 2 TR-1 TR-2 2. Remove all fasteners securing the housing halves together. There are 11 located on the input shaft side and 4 located on the opposite side. Ensure that all fasteners have been removed before proceeding to seperate the transmission housings. 3.
Argo Service Manual Transmission 7. Pull the housing halve, up and off from the input shaft side. Photo TR-7 TR-5 TR-6 TR-7 TR-8 8. Shift to top position.(High Gear) and remove roll pin from the shift block on the high/ low shift shaft. Photos TR-8 & 9 TR-9 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-7 www.argoutv.
Transmission Argo Service Manual 9. Place shift shaft back into neutral. Photo TR-10 10. Place reverse shift shaft into reverse. Photo TR-11 TR-10 TR-11 11. Pull the input shaft from the transmission housing. Photo TR-12 12. Remove the spline shaft drive gear assembly. Photo TR-13 13. Remove the set screw securing the ball and spring within the housing at the hi/lo shift shaft assembly. Photo TR-14 14. Remove the spring and steel ball. Photo TR-15 & 16 15.
Argo Service Manual Transmission TR-15 TR-16 TR-17 TR-18 17. Using an arbor press, remove the smaller ball bearing from the end of the input shaft. Photo TR-19 18. Remove the retaining ring at the reverse gear. Photo TR-20 TR-19 TR-20 19. Remove the reverse and low gear from the input shaft at the arbor press. Photo TR-21 20. Slip the dog clutch from the input shaft and remove the retaining ring & Thrust Washer found above the High Gear. Photo TR-22 21.
Transmission Argo Service Manual TR-22 TR-21 TR-23 TR-24 22. Remove the last ball bearing from the input shaft at the arbor press. Photo TR-24 Disassemble the Spline Shaft Drive Gear Assembly 23. Remove the bearing and high gear from the spline shaft at the arbor press. Photo TR-25 24. Remove low gear, reverse gear, drive gear and bearing from the spline shaft using the the arbor press. Photo TR-26 TR-25 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-10 www.argoutv.
Argo Service Manual Transmission TR-26 26. Press the differential from the housing at the arbor press. Photo TR-28 The use of wood blocks beneath the housing prevents damage to the sealing edge of the casting as well as provides height for removing the differential. TR-28 TR-29 27. Disassemble the reverse shift shaft block by removing the roll pin securing it to the shaft. Photo TR-29 & 30 TR-30 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-11 www.argoutv.
Transmission Argo Service Manual 28. Remove the 3 steel balls located in the housing, between the hi/lo shift shaft and the reverse shift shaft. Photo TR-34 TR-35 TR-34 29. To remove the reverse shift shaft and reverse idler gear from the housing, first remove the retaining ring located above the reverse idler. Photo TR-35 30. Raise the reverse idler up and remove the retaining ring found below. Photo TR-36 TR-36 TR-37 31. Pull the reverse shift shaft up and free from the housing. Photo TR-37 32.
Argo Service Manual Transmission TR-38 TR-39 35. Remove all remaining Retaining Rings, Bearings and Seals from both the left and righthand side housings. 36. Wash and soak all components in a degreasing bath before inspection. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-13 www.argoutv.
Transmission Argo Service Manual Reassembling the Transmission 1. Lay out all components of the AVENGER Transmission on a clean work surface. See Photo below and following page. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-14 www.argoutv.
Argo Service Manual Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-15 Transmission www.argoutv.
Transmission Argo Service Manual Assembling the Idler Gear Bore Assembly 1. Install the 34-109 High Gear to the short side of the 34-112 Splined Shaft. Photo TR41 Install the High Gear with the machined shoulder up. See Photo TR-41 2. Press the 101-01 Bearing to the High Gear end of the Splined Shaft with the shielded side facing out. Photo TR-42 TR-41 TR-42 3. TR-43 Install the 34-110 Low Gear to the opposite side of the Splined Shaft (long side).
Argo Service Manual 4. Transmission Slip on the 34-111 Reverse Gear up against the previously installed Low gear. Photo TR-44 TR-44 The 34-111 Reverse gear must be assembled to the Splined Shaft with the chamfered teeth side facing up. Photo TR-44 5. Install the 34-123 Drive gear to the top of the previously installed Reverse Gear. Photo TR-46 TR-47 TR-46 6. Press on the 101-01 bearing to the end of the shaft, shielded side up. Photo TR-47 See assembled component on the following page.
Transmission Argo Service Manual Assembling the Input Shaft (Transmissions built prior to A5883) For transmissions built from A5883 see Pages TR-35 for revised Input Shaft Assembly guidance. 1. Install the 107-02 Retaining Ring to the 34-104 Input Shaft. Photo TR-48 Remember to do the comparison check of this retaining ring as described on page TR-9 2. Slip a 108-79 Thrust Washer on to the Input Shaft and up against the previously installed retaining ring. Photo TR-49 TR-48 TR-49 3.
Argo Service Manual Transmission Transmissions manufactured prior to serial #A2856 utilize 4 dog teeth and from #A2856, 3 dog teeth. Photo TR-50 Orient the the High Gear Pinion with the dog teeth facing up. 4. Install the second Thrust Washer to the top of the High Gear Pinion. Photo TR-51 TR-50 TR-51 5. Install the 107-10 retaining ring to secure the second thrust washer. Photo TR-52 6.
Transmission Argo Service Manual TR-54 TR-55 9. Secure the Reverse Gear Pinion with a 107-12 Retaining Ring. Photo TR-56 10. Press a 101-01 bearing to the end of the Input Shaft with the shielded side up. Photo TR-57 TR-56 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-20 TR-57 www.argoutv.
Argo Service Manual Transmission 1. Transmissions built from A5883: Locate the 34-130 Input Shaft and install the first half of the 107-14 Retaining Ring to the machined groove at the High Gear Pinion location. Photo 1 & 2 1 2 2. Interlock the second half of the 107-14 Retaining Ring into the previously installed one. Photo 3 At the opposite side, squeeze the retaining ring assembly together to lock and seat securely into the machined groove. Photo 4 & 5 4 3 Ontario Drive & Gear Limited PH.
Transmission Argo Service Manual 4. Locate the 108-85 Retaining Thrust Washer and slip it over the input shaft (cupped side towards retaining ring) and up against the retaining ring assembly. Photo 6 & 7 6 5 8 7 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 5. Install the High Gear Pinion on to the Input Shaft (dog teeth facing towards the Thrust Washer). Rest it against the Thrust Washer. Photo 8 TR-36 TR-22 www.argoutv.
Argo Service Manual Transmission 6. Slip a 108-79 Thrust Washer to the other side of the High Gear Pinion and secure with a 107-02 Retaining Ring. Photos 9, 10 & 11 9 10 12 11 6. Slip the Dog Clutch to the Input Shaft. Photo 12 The Dog Clutch needs to be oriented correctly when assembled to the Input Shaft. The dogs on one side of the clutch have a small machined shoulder. These dogs will engage with the Low Gear Pinion so they face away from the previously installed High Gear Pinion Photo 12 7.
Transmission Argo Service Manual 14 13 9. Secure the Reverse Gear Pinion with a 107-15 Retaining Ring. Photos 15 & 16 16 15 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-38 TR-24 www.argoutv.
Argo Service Manual Transmission Assembling the Differential 1. Install all 105-03 Oilite Bushings into both 34-122 cage and 34-124 Gear Plate. Photo TR-58 & 59 TR-59 TR-58 2. Blow all foreign debris from the Cage and Gear Plate. 5. Install the 101-15 Bearing into both Cage and Gear plate. Photo TR-60 & 61 6. Wipe the 34-98 Output Shaft free of debris with a lint free rag. Install this Output Shaft into the Aluminum Cage. Photo TR-62 & 63 See Note following page.
Transmission Argo Service Manual Use a specialized spacing tool to secure the previously installed 101-15 Bearing inside the Aluminum Cage while the Output Shaft is press into place. Photo TR-64 7. Orient the 34-14 Sun Gear as in Photo TR-65 with the higher shoulder side facing up. Install it to the splined end of the Output Shaft. Photo TR-66 & 67 TR-64 8. Secure the Sun Gear with a 107-04 Snap Ring. Photo TR-68 TR-65 TR-66 TR-67 TR-68 9.
Argo Service Manual TR-69 Transmission TR-70 10. Wipe down the 2nd 34-98 Output Shaft and assemble to the Gear Plate using the same method as described for the Aluminum Cage. Photo TR-71, 72 & 73 TR-71 TR-72 TR-73 TR-74 11. Orient the 2nd 34-14 Sun Gear as in instruction 8 and install and secure it with a 107-04 Retaining Ring using the same method as described for the Aluminum Cage in instruction 10. Photo TR-74, 75, 76 & 77 Ontario Drive & Gear Limited PH.
Transmission Argo Service Manual TR-75 TR-76 TR-77 TR-78 12. Set the assembled 34-122 Aluminum Cage into an assembly stand. Photo TR-78 13. Install (3) 105-23 Hollow Dowl Pins into the mounting holes of the aluminum cage. Photo TR-79 TR-79 TR-80 14. Install (6) 34-13 Pinions into the Oilite Bushings of the Aluminum Cage alternating the Pinions in an up and down manner as shown in Photo TR-80 & 81 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-42 TR-28 www.argoutv.
Argo Service Manual Transmission TR-81 TR-82 TR-83 TR-84 15. Assemble the Gear Plate to the Aluminum Cage. Align the top of the Pinions in the Cage, with the Oilite Bushings in the Gear Plate. Photo TR-82 & 83 16. Seat the Gear Plate to the Aluminum Cage using a soft faced mallet. Photo TR-84 17 Apply Red 271 LOCTITE to each of the (3) 112-143 fasteners, Photo TR- 85, and tighten down to 35 FT/LBS. Photo TR-86 TR-85 Ontario Drive & Gear Limited PH.
Transmission Argo Service Manual Assembling Transmission Components to Housing 1. Apply some LOCTITE pipe sealant to the threads of the 103-02 drain plug and install into the housing. Photo TR-87 & 88 TR-88 TR-87 2. Start the 34-114 Reverse Shift Shaft into the housing boss as illustrated in Photo TR-89. 3. Place a 108-78 Thrust washer above the 34-108 Reverse Idler, and a 108-81 Retaining Thrust Washer (machined side down), below the Reverse Idler.
Argo Service Manual Transmission TR-91 TR-92 TR-93 TR-94 Transmissions Manufactured From Serial Number A3784, require a 113-16 O-Ring installed to the machined groove located near the end of the reverse shift shaft and require these extra steps to install it. i Continue to push the reverse shift shaft through the housing until the machined groove for the O-ring location is visible to the outside of the housing.
Transmission Argo Service Manual iii Push the reverse shift shaft back through the housing ensuring that you don't damage the O-ring as re-enters the housing. 7. Pull the Reverse Shift Shaft up until the lower retaining ring groove location is visible. shaft is Photo TR-95 8. Install the 107-11 Retaining Ring onto the Reverse Shift Shaft. Photo TR-96 & 97 TR-95 TR-96 9. Lower the Reverse Idler Gear and install the second 107-11 Retaining Ring to the machined groove at the top of the Reverse Idler Gear.
Argo Service Manual TR-99 Transmission TR-100 11. Install the 104-40 Dowel Pin to secure the Reverse Shift Shaft. Photo TR-101 12. Assemble the 34-115 Reverse Shift Block to the Reverse Shift Shaft by aligning the keyway with the previously installed Dowel Pin. Photo TR-102 TR-101 TR-102 13. Tap the Shift Block on until the machined hole in both the Reverse Shift Shaft and the Shift Block are aligned, then install the 104-39 Spring Pin.
Transmission Argo Service Manual TR-104 TR-103 TR-105 TR-106 14. Install a 106-03 Retaining Ring to top groove of the Housing. Photo TR-106 15. Press and install the 101-03 bearing into the Housing. Photo TR-107 & 108 TR-107 TR-108 If the differential consists of the high ratio 3.3 Gear Plate, it will be advantages to install the 101-01 Bearing into the cover as well at this point to avoid any interference later when installing the assembled Idler Gear Bore Assembly. See IMPORTANT on page TR-13 16.
Argo Service Manual Transmission TR-109 TR-110 TR-111 TR-113 TR-112 18. Next, push the Reverse Shift Shaft and Block down against the Housing boss (out of reverse). Install (3) 109-05 Steel Balls into the Hi/Low Shift Shaft cavity of the Housing, and push each one into the machined hole at the Reverse Shift Shaft. These (3) Steel balls will be located between the Reverse Shift Shaft and Hi/Low Shift Shaft. Photo TR-113 & 114 Ontario Drive & Gear Limited PH.
Transmission Argo Service Manual 19. Install the 34-113 Hi/Low Shift Shaft into the Housing with the 3 machined gates facing to the outside of the housing and the 1 machined gate facing the Reverse Shift Shaft. Photo TR-115 TR-115 TR-116 20. Align the middle gate in the Hi/Lo Shift Shaft with the access hole in the casting and install a 109-05 Steel Ball and 34-32 Spring. Photo TR-116, 117 & 118 TR-117 21.
Argo Service Manual Transmission TR-120 TR-121 TR-122 TR-123 24. Place the transmission into the neutral position. Photo TR-123 25. Secure the Hi/Lo Shift Fork to the Shift Shaft using a 104-39 Spring Pin. Photo TR-124 TR-124 TR-125 26. Install a 106-03 Retaining Ring to the top groove of the 34-101 Left Transmission Housing at the output shaft opening, and a 106-05 Retaining ring at the input shaft opening Photo TR-125 27. Place a 114-01 shim to the top of the 106-03 Retaining Ring.
Transmission Argo Service Manual 28. Press a 101-03 & 101-16 Bearing into the Left Transmission Housing. Photo TR-126 29. Apply Black 598 LOCTITE RTV Silicon Gasket Maker around the perimeter of the Transmission Housing 30. Press the Left Hand Housing to the Right Hand Housing at the arbor press. Tap with a soft face mallet while pressing at the output shaft area. This will ensure that the housing is pressed on squarely and evenly to the lower half. Photo TR-127 TR-126 TR-127 31.
Argo Service Manual Transmission TR-131 TR-130 35. Install the 102-05 Oil Seal to the Input Shaft. Photo TR-131 & 132 36. Install the 102-03 Oil Seal to the Output Shaft. Seat below the Retaining Ring groove. Photo TR-133 & 134 37. Seat a 106-03 Retaining ring to the machined groove just above the previously installed Oil Seal. Photo TR-135 TR-132 TR-133 TR-134 TR-135 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-53 TR-39 www.argoutv.
Transmission 38. Argo Service Manual Install a 101-05 Bearing to the Output Shaft. Photo TR-136 & 137 TR-136 TR-137 39. Repeat Steps 36 through 38 for the other Output Shaft. 40. Using the Output Shaft puller, pull each of the Output Shafts. Install a 114-04 Shim under the 107-02 Retaining Ring at the Output Shaft on the Left Side Housing. Install a 114-05 Shim under the 107-02 Retaining Ring at the Output Shaft on the Right Hand Side Housing.
Argo Service Manual Transmission TR-141 41. Locate the shift lever opening and place the transmission shift blocks in the neutral postion. See Photo TR-141 42. Place the 113-11 O-ring into the 34-118 Shifter Plate. Photo TR-142 43. Assemble the 34-117 Shift Lever to the Shifter Plate. Apply a small amount of axle grease to the ball area of the shifter lever. Photo TR-143 TR-142 TR-143 44. Apply Blue LOCTITE to each of the 112-04 Fasteners and secure the Shift Lever assembly to transmission.
Transmission Argo Service Manual 46. Install the CE-035 Dipstick. Photo TR-146 47. Fill the transmission with 1.1 L (38.7 oz of 80 W 90 Gear Lube HYPOY-C. TR-146 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-56 TR-42 www.argoutv.
Argo Service Manual Transmission Re & Re Transmission (HDi) Refer to your illustrated parts manual for correct hardware identification and location. Refer to Vehicle Torque Chart for all specified torques. Removing the Transmission 1. Perform the Servicing Procedure, Removing the Front Floor Pan 2. Perform the Servicing Procedure, Removing the Firewall. 3. Perform the Servicing Procedure, Removing the Drive Belt 4.
Transmission Argo Service Manual Photo 3 Photo 4 7. Rotate the Steering Brake Disc until the access hole in the disc is aligned with the brake fastener that secures it to the transmission. Remove the fastener. Photo 4 8. Rotate the brake disc to align it with the second fastener securing the brake caliper. Photo 5 9. Remove the second fastener. Photo 6 Photo 5 Photo 6 10. Slide the Steering Brake Caliper from the disc. There is no need to disconnect the brake line from the caliper.
Argo Service Manual Transmission Photo 7 Photo 8 11. Remove one fastener from the inner Idler Shaft Coupler and Service Disc Brake. Photos 9 There is a lockwasher and locking nut to the inside of the fastener which will need to be held with an open end wrench 12. Remove the fastener securing the Steering Brake Disc to the output shaft. Photo 10 Photo 9 Photo 10 13.
Transmission Argo Service Manual Photo 11 Photo 12 15. Remove the rest of the fasteners from the Idler Axle, Coupling and Steering Disc Brake. Photo 13 16. Repeat Steps 5 through 15 for the right hand side of the vehicle. 17. Disconnect the wiring at the Neutral Start Switch. Photo 14 18. Unthread the nut securing the Hi/Lo Shifter Cable to the retaining bracket on the transmission. Photo 15 Thread the nut completely to the end and off.
Argo Service Manual Transmission 19. Disconnect the Spring from the end of the Hi/Lo Shifter Cable. Photo 16 20. Remove the cable from the bracket and place it out of the way. Photo 17 21. Locate the Emergency/Parking Band Brake Assembly and remove the hardware securing it to the transmission. Photo 18 Photo 16 Photo 17 Be aware of the Spacer Washers used to the inside of the mounting bolts, Photo 19 There are three (3) located on each mounting bolt.
Transmission Argo Service Manual 18. Slip the band brake out of the mounting assembly while keeping the mounting assembly intact. Photos 20& 21 Photo 20 Photo 21 19. Remove both REAR Transmission mounting bolts (left hand and right hand side). Photo 22 & 23 Notice the difference in bolt length between the right hand side and the left hand side. The right hand side bolt is 3.0" in length compared to the 1.25" length bolt used on the left hand side.
Argo Service Manual Photo 24 Transmission Photo 25 When removing both FRONT & REAR 3.0" Bolts securing the right hand side of the transimission, you will need to swivel the Service Brake Disc enough to clear the bolt when pulling out. Photo 26 (rear bolt - view from front of vehicle) 21. Lift the transmission carefully from the frame. This will require the aid of another person. Photo 27 Photo 26 Photo 27 Installing the Transmission 1.
Transmission Argo Service Manual 2. With the aid of a second pair of hands, position the transmission back into the frame aligning the mounting holes to insert the bolts. Photo 28 Photo 27a Photo 28 3. Install all four (4) Mounting Bolts to secure the transmission to the vehicle frame. Remember to install the 3.0" length bolts to the RIGHT side of the transmission, and the 1.25" Bolts to the LEFT hand side. Photo 29 4. Torque Front and Rear Mounting Bolts to Specifications.
Argo Service Manual Transmission 5. Apply anti-seize compound to the unthreaded portion of the Idler Shaft/Steering Brake/ Coupler Bolts, and install them to connect the Idler Shaft to the transmission Output Shafts. Photo 32 & 33 Install only Four (4) Fasteners (leaving one (1) out for now). Secure with Lockwashers and Nuts. Photo 34 & 35 Torque to Specifications. Photo 32 Photo 34 Photo 34 Photo 35 7. Locate and install the band brake back to the mounting assembly.
Transmission Argo Service Manual Photo 36 Photo 37 8. Slip the Band Brake over the E Brake Drum and secure to the transmission with the two (2) Bolts. Torque to specifications. Photo 37 9. Reconnect the Extension Spring between the Hi/Lo Shift linkage on the transmission and the end of the Hi/Lo Shift Cable. Using a needlenose vise grip pull on the spring and install the cable back into the Cable Retainer. Photo 38 & 39 Secure wth the jam nut. Photo 38 Photo 39 10.
Argo Service Manual Transmission 12. Apply anti-seize compound to the splined Brake Shaft and install the Steering Brake Disc securely up against the shoulder of the Brake Shaft. Photo 40 Rotate the Steering Brake Disc until one of the scalloped areas aligns with the removed fastener on the Idler Shaft . This will allow enough room to install the disc back onto the splined Brake Shaft. Refer back to Photo 11 13. Install the Steering Brake caliper.
Transmission Argo Service Manual 16. Reinstall the Fastener that was left out in Step 5. See IMORTANT below. Photo 43 Photo 45 Photo 44 Photo 46 Ensure that the Fastener has had Blue 242 LOCTITE applied to the threads and that the Lockwasher has been reinstalled along with the Locknut to the inside. Torque to specifications. Photo 47 & 48 17. Locate the Service Brake Caliper bracket and reassemble the Service Brake Caliper securely into place. Photo 49 18.
Argo Service Manual Transmission Photo 47 Photo 48 Photo 49 Photo 50 19. Perform the Servicing Procedure, Installing the Driven Clutch 20. Perform the Servicing Procedure, Installing the Drive Belt 21. Perform the Servicing Procedure, Installing the Firewall. 22. Perform the Servicing Procedure, Installing the Front Floor Pan Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-55 www.argoutv.
Transmission Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 Argo Service Manual TR-56 www.argoutv.
Argo Service Manual Transmission Adjusting Hi/Lo Shifter Lever 1. Place the Hi/Lo Shift Lever into High Gear. Ensure that it is in high gear by rotating the tires until you feel that it is engaged. Photo 1 2. Through the engine compartment, ensure the shift cable is installed properly into the retainer of the shift lever. Photo 2 Photo 1 Photo 2 3. Adjust the cable at the transmission such that any slack is removed, yet not enough to start putting tension on the spring. Photo 3 4.
Transmission Argo Service Manual 5. With the transmission still in High Gear, adjust the High Stop Pin such that it is making contact with lower shift block as illustrated in Photo 5 Do not adjust stop screw too far in. Screw is adjusted just enough to contact the stop. 6. Place the vehicle into Low Gear (rotate the tires once again to ensure the transmission has engaged into low gear) Adjust the Low Stop Pin such that it is making contact with the upper stop on shift bracket.
Argo Service Manual Transmission 34-200 HDi Transmission Disassembly Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-59 www.argoutv.
Transmission 34-200 Argo Service Manual 1. Locate the E-Drum brake on the transmission. Remove the outer retaining ring. Photo 1. 2. Slip off the e-brake drum. Take this opportunity to inspect it. Inspect the drum surface, the spline or any cracks that may be present. Photo 2. Photo 1 Photo 2 3. Remove the inner Retaining Ring. Photo 3. 4. Disconnect the extension spring from the spring mount bracket. Photo 4. 5.
Argo Service Manual Transmission 34-200 Photo 5 Photo 6 6. Remove the 2 fasteners that are securing the second spring mount bracket to the transmission housing. Set this bracket aside to a clean work area. Photo 7 & 8. Photo 7 7. Loosen off the 4 fasteners securing the shift lever clamp to the forward reverse shift shaft. Be aware when removing this assembly that there is a small ball and spring located in behind the detent plate.
Transmission 34-200 Argo Service Manual Photo 10 Photo 11 8. As you slide the shifter assembly off of the shaft, be prepared to catch the ball in your hand. Photo 10 . Remove the spring from the transmission housing. This ball and spring provides the shift gate notches you feel when you are shifting from forward to neutral to reverse. Photo 11. 9. Place the transmission to the transmission holding fixture and remove all fasteners securing the right hand housing to the left hand side. Photo 12.
Argo Service Manual Transmission 34-200 To be sure that the cover separates evenly, thread each of these a little at time alternating between the 3. as the housing begins to separate, periodically tap between the idler shaft and brake shaft. Photo 15 Photo 15 Photo 16 11. Once the right hand housing is free from the left hand housing,separate and place on the bench. Photo 16. 12. Remove the threaded rod from each of the three locations on the right hand housing.
Transmission 34-200 Argo Service Manual 13. Next locate and remove each of the retaining rings that are securing the hi/lo shift shaft in the housing. Photos 19 & 20. Photo 19 Photo 20 14. Pull the hi/lo shift shaft from the transmission. As the shift shaft is pulled from the transmission,remove both shift forks, spring, washers and spacer as well. Photo 22.
Argo Service Manual Transmission 34-200 Photo 23 Photo 24 16. Remove the retaining ring securing the spacer on top of the 45 tooth helical pinion of the idler shaft assembly. Photo 24. Remove the spacer as well. Photo 25. Photo 25 Photo 26 17. From below the transmission tap on the upper differential brake shaft to remove it from the housing. Photo 26. Raise the helical gear pinion from the idler shaft to allow for clearance when pulling the brake shaft upper differential assembly from the housing.
Transmission 34-200 Argo Service Manual Photo 27 Photo 28 Photo 29 Photo 30 20. Remove the 27 tooth helical pinion below as well as the spacer. Photo 30. Note the remaining 35 tooth helical gear below. this will be removed at a later stage. Photo 31. Photo 31 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-66 www.argoutv.
Argo Service Manual Transmission 34-200 21. Remove the forward reverse shift shaft. Remove the retaining rings that are securing the shift shaft within the housing. Photos 32 & 33 Photo 32 Photo 33 22. Gently pull the shift shaft from the housing along with the shift forks, spring, spacer and washers. Photo 34 Once again try to assemble these components back to the shift shaft 23. Pull the Reverse Idler Shaft from the housing. Photos 35 & 36 Photo 34 Ontario Drive & Gear Limited PH.
Transmission 34-200 Argo Service Manual Photo 36 Photo 37 24. Using a soft faced mallet, gently tap the input shaft from the housing. Photos 37 & 38. Set the assembly to a clean work area. 25. Remove the helical gear. Photo 39. Photo 38 Photo 39 26. Remove the transmission from its stand and set it upright. Locate the retaining ring on the output shaft. Remove this retaining ring. Photos 40 & 41. Photo 40 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 Photo 41 TR-68 www.
Argo Service Manual Transmission 34-200 27. Taking the housing to a press, press out the left hand side output shaft assembly. Photos 42 & 43. Photo 42 Photo 43 28. Using a drift punch, gently tap the output shaft outer bearing from the housing. Photos 44 & 45. Photo 44 Photo 45 29. Remove the output shafts inner retaining ring and remove the inner retaining ring of the brake shaft assembly. Photo 46. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 Photo 46 TR-69 www.
Transmission 34-200 Argo Service Manual 30. Remove the flanged bushing from the bearing of the idler shaft assembly. Photo 47. 31. Using a drift punch, gently tap the outer bearing of the brake shaft assembly from the housing. Photo 48. Photo 47 Photo 48 32. Flip the left hand housing over to remove the remaining outer retaining rings. Photo 49. 33. Remove all seals from the housing. Photo 50. Photo 49 Photo 50 34. Remove the remaining idler shaft bearing using an internal bearing puller.
Argo Service Manual Transmission 34-200 Photo 51 Photo 52 Photo 53 Photo 54 Photo 55 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-71 www.argoutv.
Transmission 34-200 Argo Service Manual 38. Remove the inner retaining ring of the brake shaft assembly. Photo 56. 39. Using a drift punch gently tap out the outer bearing of the brake shaft assembly. Photo 57. Photo 56 Photo 57 40. Turning the housing over, remove the second retaining ring at the brake shaft assembly and remove the seal. Photo 58 & 59 Photo 58 Photo 59 41. Place the transmission housing back on to the stand to remove the idler shaft bearing. Photo 60. 42.
Argo Service Manual Transmission 34-200 Photo 60 Photo 61 Photo 62 Photo 63 45. Remove the retaining ring to the inside of the seal at the output shaft location. Photo 64. 46. Flip the housing over and remove the second retaining ring at the outside of the seal Photo 65. Photo 64 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 Photo 65 TR-73 www.argoutv.
Transmission 34-200 Argo Service Manual 47. Remove the output shdft seal. Photo 66. Photo 66 Disassembling the Input Shaft. 1. Lay out the input shaft assembly on a clean work surface. Photo 1 2. Take input shaft to press and remove bearing from the end of shaft. Photo 2. 3. Remove the retaining ring located beneath the bearing and slip off the spacer. Photo 3 & 4 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-74 www.argoutv.
Argo Service Manual Transmission 34-200 Photo 3 Photo 4 4. Remove the thrust washer. Photo 5. 5. Remove the reverse pinion. Photo 6. Photo 5 Photo 6 6. Slip off the forward/reverse shift collar. Photo 7. 7. Flip the input shaft around to remove the two bearings that are located one on top of the other. Install a bearing removal tool between the two bearings and take to the press to remove the first bearing. Photo 8 & 9 Photo 7 Photo 7 Ontario Drive & Gear Limited PH.
Transmission 34-200 Argo Service Manual Photo 9 Photo 10 8. Remove the spacer located between the two bearings. Photo 10 9. Place the bearing removal tool beneath the second ball bearing and use the press to remove. Photo 11 & 12 Photo 11 Photo 12 10. Slide the bearing from the shaft. Photo 13. 11. Remove the retaining ring securing the forward pinion. Photo 14. Photo 13 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 Photo 14 TR-76 www.argoutv.
Argo Service Manual Transmission 34-200 12. Slip the forward pinion off of the input shaft. Please take note that there is a thrust washer located located on both sides of the forward pinion. Complete disassembled input shaft. Photo 15 Photo 15 Clean all components in a varsol bath or an environmentally safe solution before Inspecting for any damaged or worn parts. Disassembling the Idler Shaft Assembly 1. Lay out the idler shaft assembly on a clean work surface. Photo 1 2.
Transmission 34-200 Argo Service Manual 3. Remove the spacer. Photo 3. 4. Slide off the 27 tooth helical pinion and note the machined recess on the one side. Photo 4. Photo 3 Photo 4 5. Next locate the retaining ring securing the 31 tooth helical pinion. Photo 5. 6. Remove the retaining ring. Photo 6. Photo 5 Photo 6 7. Slide off the thrust washer. Photo 7. 8. Slide off the the 31 tooth helical pinion. Take note of the thrust washer located to the dog tooth side. Photo 8.
Argo Service Manual Transmission 34-200 Photo 7 Photo 8 9. Slide the hi lo/shift collar from the idler shaft. Photo 9. 10. Flipping the idler shaft to the other side, locate and remove the retaining ring securing the spacer below. Photo 10. Photo 9 Photo 10 11. Remove the spacer. Photo 11. 12. Slide the 45 tooth helical pinion from the idler shaft. Photo 12. Photo 11 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 Photo 12 TR-79 www.argoutv.
Transmission 34-200 Argo Service Manual Clean all components in a varsol bath or environmentally safe cleaning solution and lay out on a clean work bench for inspection. Disassembling the Brake Shaft Assembly (upper differential assembly) 1. Set the brake shaft assembly to a clean work surface. Photo 1. 2. Secure the differential into a aluminum jawed vice. Photo 2. Photo 1 Photo 2 3. Install a bearing removal tool to remove the ball bearing from the one end of the differential.
Argo Service Manual Transmission 34-200 Photo 5 Photo 6 Photo 7 Photo 8 6. Remove four fasteners securing the 55 tooth helical gear. Photo 8 7. Using a pry bar gently pry the helical gear from the differential cage. Note the dowel bushings at each fastener location. Photos 9 & 10. Photo 9 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 Photo 10 TR-80 TR-37 www.argoutv.
Transmission 34-200 Argo Service Manual Photo 11 Photo 12 Each planet gear is staggered one up and one down. Photo 11. 8. Pull up and remove the brake shaft. Photo 12. 9. Remove each planetary gear. Photo 13. Photo 13 Photo 14 10. Remove the two fasteners securing the 67 tooth helical gear to the differential cage. Photo 14. Each fastener has a dowel bushing and lockwasher. Photo 15. 11. Remove the 67 tooth helical gear. take note of the machined area to the one side of the gear.
Argo Service Manual Transmission 34-200 Photo 15 Photo 16 12. Press the second brake shaft (located on the differential cage side) out of both ball bearing and 46 tooth spur pinion below. Photos 17, 18 & 19. Take note of the shim washer above the spur pinion. Photo 20. Photo 17 Photo 18 Photo 19 Photo 20 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-82 TR-39 www.argoutv.
Transmission 34-200 Argo Service Manual Photo 21 Photo 22 13. Remove the thrust washer from the cage below. Photo 21 14. Separate the differential cage from the brake shaft. Photo 22. 15. Remove the needle bearing from the differential cage with the specialized bearing remover. Photo 23. 16. Remove the needle bearing from the 55 tooth helical gear. Photo 24. Photo 23 Photo 24 17. Press out each of the four olite bushing from the 5 tooth helical gear. Photo 25. 18.
Argo Service Manual Transmission 34-200 Photo 25 Photo 26 Disassembling the Reverse Idler Shaft 1. Remove the retaining ring securing the 20 tooth idler pinion on the reverse shift shaft. Photos 1 & 2. 2. Slide the idler pinion off of shaft along with the thrust washer installed above it. Photo 3 & 4. Photo 1 Photo 2 Photo 3 Photo 4 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-41 TR-84 www.argoutv.
Transmission 34-200 Argo Service Manual 3. Remove the thrust washer from the shaft located behind the idler pinion. Photo 5. 4. Remove the retaining ring. Photo 6. Photo 5 Photo 6 5. Clean all components in a varsol bath or environmentally friendly cleaning solution and lay out on a clean work bench for inspection. Photo 7. Photo 7 Disassembling The Left Hand Side Output Shaft Assembly 1.
Argo Service Manual Transmission 34-200 Photo 1 Photo 2 Photo 3 Photo 4 2. Pull the stub shaft and tapered needle from the assembly. Photo 4. 3. Remove the planetary hub. Photo 5. 4. Remove the second tapered bearing. Photo 6. Photo 5 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 Photo 6 TR-43 TR-86 www.argoutv.
Transmission 34-200 Argo Service Manual 5. Slip the tapered bearing off the previously removed stub shaft and separate the spacer from the bearing. Photo 7 & 8. Photo 7 Photo 8 6. Press the output shaft from the sun gear and ball bearing. Photo 9 & 10. Photo 9 Photo 10 7. Locate each of the 21 tooth planet gears. Remove the retaining rings that secure each of them to the planet carrier pins. Photos 11 Photo 11 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-44 TR-87 www.
Argo Service Manual Transmission 34-200 Photo 12 Photo 13 8. Slip each planet gear off the carrier pins and set aside each flat washer located to the top of each one. Remove each needle bearing from the planet carrier pins. Photo 12. 10. Place the output shaft to the arbor press and remove each of the planet carrier pins. Photo 13. 11. Remove the retaining clip above the needle bearing and slip the needle bearing off of the output shaft. Photos 14 & 15. Photo 14 Ontario Drive & Gear Limited PH.
Transmission 34-200 Argo Service Manual Disassembling The Right Hand Side Output Shaft 1. Locate the right hand side output shaft assembly and repeat steps 6 through 11 of Disassembling The Left Hand Side Output Shaft Assembly Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-46 TR-89 www.argoutv.
Argo XTI Service Manual Transmission Admiral Transmission Assembly RIGHT OUTPUT SHAFT ASSEMBLY Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-90 www.argoutv.
Argo XTI Service Manual Transmission 1 2 Position Output Shaft on special fixture on press. Photo 1 & 2. 3 4 Install 105-26 Bushing into end of shaft using a special fixture. Note: Bushing must go in all the way to the bottom of the bore. Photo 3, 4 & 5. 5 6 Install (1) 106-22 Retaining Ring on end of 34-225 Pin. Photo 6. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-91 www.argoutv.
Argo XTI Service Manual Transmission Apply 60941 Loctite on middle of the pin and press through the output shaft until the retaining ring touches the shaft. Photo 7, 8 & 9. Note: If pin is pressed too hard against the shaft it will crack. Repeat for other three pins. Wipe off excess loctite. 8 7 10 9 Install 101-82 Needle Bearing on pin, Photo 10 followed by 34-217 Planetary Gear with the step downwards, Photo 11, 108-93 Washer Photo 12 and 106-22 Retaining Ring Photo 13.
Argo XTI Service Manual Transmission 14 13 Install 101-83 Needle Bearing, Photo 14, 106-31 Retaining Ring, Photo 15, 34-207 Spur Gear, Photo 16 & 17, and 101-73 Ball Bearing, Photo 18. Note: Once pressed together, 34-207 Spur gear should spin freely. 15 16 17 18 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-93 www.argoutv.
Argo XTI Service Manual Transmission LEFT OUTPUT SHAFT ASSEMBLY Assemble same as right side. Using 34-216 Output Shaft instead of 34-226 Output Shaft and no 105-26 Bushing. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-94 www.argoutv.
Argo XTI Service Manual Transmission . Components: 101-76 Tapered Roller Bearing, 114-22 Spacer, 34-218 Planetary stub shaft, 34-219 Planetary Hub, 34-216 Output Shaft 1 2 Press 101-76 Bearing Cups into the 34-219 Planetary Hub using a special fixture. Photo 1. Note: Bearing Cups need to be installed with cup facing upwards so that the bearing cones can be installed later. Photo 2. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-95 www.argoutv.
Argo XTI Service Manual 3 Transmission 4 Slide (1) 101-76 Bearing Cone onto 34-218 Stub Shaft with cone facing threaded side. Figure 3. Take the output shaft to the vise, clamp with shaft facing down Photo 4. (Make sure you use aluminum vise attachments). 5 6 Place bearing on top of 34-216 Output Shaft with cone facing upwards. Photo 5. Place 114-22 Spacer on top. Photo 5. Place planetary hub with outside gear facing down. Photo 6.
Argo XTI Service Manual Transmission 7 8 Thread 34-218 Stub Shaft with 101-76 Bearing Cone into the 34-216 Output Shaft. Photo 7. Torque to 100 ft lbs. Photo 8. 9 10 Check endplay with dial indicator (.0005 to .0025) Photo 9. If endplay is not enough, use required shim size. When endplay is ok, pull apart 34-218 Stub Shaft and apply Red 2760 LOCTITE on threads of both stub shaft (Photo 10) and internal threads of Output Shaft Photo 11 Re-install and re-torque. Photo 8.
Argo XTI Service Manual Transmission Upper Differential Assembly Components 101-84 Needle Bearing, 101-40 Ball Bearing, 103-69/P2 Bolt 105-23 Dowel, 105-27 Bushing, 105-28 Dowel bushing, 108-03/P2 Lockwasher, 108-94 Thrust washer, 112-64 Bolts, 114-16 Shim, 34-201 Brake shaft, 34-202 Planet gear, 34-203 Spur pinion, 34-204 Helical gear, 34-205 Helical gear, 34-206 Differential Cage Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-98 www.argoutv.
Argo XTI Service Manual Transmission Install 105-27 Bushings into 34-204 Helical Gear Photo 1 and 34-206 Differential Cage. Photo 2, from the inside of both the helical gear and cage. This can be identified by having a big counter bore for the 101-84 Needle Bearing which can also be installed with the writing on the bearing facing upwards. Photo 3. 1 2 3 4 Install 101-84 Needle Bearing into 34-206 Differential Cage Photo 4. Ontario Drive & Gear Limited PH.
Argo XTI Service Manual Transmission Slide 34-205 Helical Gear onto differential cage with inside slots facing up. Photo 5. Install 105-28 Dowel Bushings into slots on helical gear and cage. Photo 6. 5 6 7 8 Apply 2760 Red LOCTITE to the threads of both 103-69 Bolts and to the threads of the mounting holes in the aluminum cage where they will be installed, Photo 7, and install with 108-03 Lockwashers. Torque bolts down to 16 ft-lbs Photo 8. Ontario Drive & Gear Limited PH.
Argo XTI Service Manual 9 Transmission 10 Install 105-23 Dowels into top of cage by gently tapping with a hammer. Photo 9 & 10. 11 12 Install 34-201 Brake Shaft in the 34-206 Differential Cage Photo 11, followed by the 34-202 Planetary Gears Photo 12 which need to be staggered (one up and one down). Photo 13 & 14. 13 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 14 TR-101 www.argoutv.
Argo XTI Service Manual Transmission Install another 34-201 Brake Shaft. Photo 15. Note: When installing the second 34-201 Brake shaft, shaft must be centered in the cage otherwise next step will be difficult. Photo 16. 15 16 Drop on the 34-204 Helical Gear and align the bushings with the 34-202 Planetary Gears. The 34-204 Gear should drop on half way. Photo 17. Pick up the whole assembly and spin the bottom 34-201 Brake Shaft to insure proper assembly.
Argo XTI Service Manual Transmission 19 Note: Any resistance due to parts being too tight, do not force. If this occurs, disassemble and check parts for interference. 20 21 Install 112-64 Bolts with 2760 Loctite applied to the threads of the fasteners as well as the internal threads of the aluminum cage to which they will be installed. Photo 20 and torque to 35 ft-lbs Photo 21. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-103 www.argoutv.
Argo XTI Service Manual Transmission 22 23 Install 108-94 Washer onto the end of the 34-201 Brake Shaft Photo 22 followed by a 34-203 Spur Gear, Photo 23, 114-16 Washer Photo 24 and press on a 101-40 Ball Bearing Photo 25. 24 25 Repeat for the other side of differential assembly. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-104 www.argoutv.
Argo XTI Service Manual Transmission INPUT SHAFT ASSEMBLY Components 101-01 Ball Bearing, 101-88 Ball Bearing, 101-89 Ball Bearing 101-90 Needle Bearing, 105-32 Bushing, 106-25 Retaining Ring, 106-27 Retaining Ring, 108-98 Washer, 114-17 Washer, 114-18 Spacer, 114-19 Spacer, 34-213 Input Shaft, 34-214 Reverse Pinion, 34-215 Forward Pinion, 34-224 Shift Collar Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-105 www.argoutv.
Argo XTI Service Manual 1 Transmission 2 Press 105-32 Bushing into 34-215 Forward Pinion. Photo 1. Install a 108-98 Washer onto left side of input shaft. Photo 2. 3 4 Slide the 34-215 Forward Pinion onto left side of input shaft. Photo 3. Install another 108-98 Washer onto left side of input shaft followed by a 106-27 Retaining Ring. Photo 4. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-106 www.argoutv.
Argo XTI Service Manual 5 Transmission 6 Press 101-88 Ball Bearing on next. Photo 5. Install 114-19 Spacer. Press 101-89 Bearing on next. Photo 6. Note: When pressing on 101-88 and 101-89 Bearings hold shaft assembly in press on the 34-215 Pinion. 7 8 Press 101-90 Needle Bearing into the 34-214 Reverse Pinion. Photo 7 & 8. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-107 www.argoutv.
Argo XTI Service Manual 9 Transmission 10 Install 34-224 Shift Collar on right side of input shaft. Photo 9. Note: Shift collar must slide freely on shaft and fully engage with forward pinion. Install 34-214 Reverse Pinion Photo 10, followed by the 114-17 Washer, Photo 11, 114-18 Spacer, Photo 12, and a 106-25 Retaining Ring Photo 13. 11 12 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-108 www.argoutv.
Argo XTI Service Manual 13 Transmission 14 Press 101-01 Bearing onto shaft Photo 14. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-109 www.argoutv.
Argo XTI Service Manual Transmission REVERSE IDLER SHAFT ASSEMBLY Components 101-87 Needle Bearing, 106-25 Retaining Ring, 108-99 Thrust Washer, 34-220 Idler Pinion, 34-221 Shift Shaft Reverse 1 2 Press 101-87 Needle Bearing into the 34-220 Idler Pinion Photo 1. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-110 www.argoutv.
Argo XTI Service Manual Transmission Install (1) 106-25 Retaining Ring into a groove, Photo 2, then slip on a 108-99 Thrust Washer Photo 3. Slide on the 34-220 Idler Pinion that has the 101-87 Needle Bearing installed on to shaft. Photo 4. Note: Step on 34-220 Idler Pinion must face towards the end of the 34-221 Shaft that is the shortest. 3 4 Slide on another 108-99 Thrust Washer Photo 5, and install a 106-25 Retaining Ring, Photo 6. 6 5 Ontario Drive & Gear Limited PH.
Argo XTI Service Manual IDLER Transmission SHAFT ASSEMBLY Components: 108-96 Spacer, 34-209 Helical pinion, 106-28 Retaining ring, 34-210 Helical Pinion, 105-31 Bronze Bushing, 108-98 Thrust Washer, 34-223 Shift Collar, 34-208 Idler Shaft Press 105-31 Bronze Bushing into 34-210 Helical Pinion, Photo 1 & 2. 1 2 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-112 www.argoutv.
Argo XTI Service Manual Transmission Install 108-98 Thrust Washer onto left side (longer side) of 34-208 Idler Shaft. Photo 3. Slide 34-210 Helical Pinion on the shaft Photo 4. 3 4 Install another 108-98 Washer Photo 5. Install the 106-28 Retaining Ring Photo 6. 5 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 6 TR-113 www.argoutv.
Argo XTI Service Manual Transmission Slide 34-209 Helical Pinion onto the idler shaft, Photo 7, followed by the 108-96 Spacer Photo 8. 8 7 Slide the 34-223 Shift Collar onto the idler shaft. Note: Shift Collar must slide freely on idler shaft and not get tight. Photo 9. 9 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-114 www.argoutv.
Argo XTI Service Manual Transmission HOUSING COVER ASSEMBLY Put the Right Output Shaft Assembly on the press Photo 1. Install a 106-24 Retaining Ring into the bottom groove in the 34-228 Cover Photo 2 and 106-05 in the bottom groove of the upper differential bore in the cover Photo 3. 1 2 3 4 Press the 34-228 Cover onto the Output Shaft assembly Photo 4. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-115 www.argoutv.
Argo XTI Service Manual Transmission Put a small amount of oil on the inside of the 102-33 Oil Seal Photo 5 and put seal on end of shaft and press down. Photo 6 & 7. Note: Make sure oil seal spring is facing the inside of the transmission. To insure that spring stays on seal, press seal on shaft as far as possible by hand. Install 106-24 Retaining Ring into second groove of housing right in front of the oil seal Photo 8. 5 6 7 8 Ontario Drive & Gear Limited PH.
Argo XTI Service Manual Transmission Press 101-81 Ball Bearing onto housing and shaft. Photo 9. Install 106-23 Retaining Ring onto the output shaft. Photo 10. 9 10 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-117 www.argoutv.
Argo XTI Service Manual Transmission HOUSING PRE-ASSEMBLY Components 101-81 Ball Bearing, 102-33 Oil Seal, 106-05 Retaining Ring, 106-23 Retaining Ring, 106-24 Retaining Ring Install 106-24 Retaining Ring into the largest hole opening on inside groove of housing. Photo 1. Install 106-05 Retaining Ring into the small hole in the housing Photo 2, followed by the smallest 106-26 Retaining Ring Photo 3.
Argo XTI Service Manual 5 Transmission 6 Put a small amount of oil on the inside of the 102-33 Oil Seal Photo 6, and put seal on end of shaft and press down. Photo 7 & 8. 7 8 Note: Make sure oil seal spring is facing the inside of the transmission. To insure that spring stays on seal, press seal on shaft as far as possible by hand. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-119 www.argoutv.
Argo XTI Service Manual Transmission Install 106-24 Retaining Ring into second groove of housing right in front of the oil seal Photo 9. Press 101-81 Ball Bearing onto housing and shaft. Photo 10. 9 10 Install 106-23 Retaining Ring onto the output shaft. Photo 11. 11 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-120 www.argoutv.
Argo XTI Service Manual Transmission TRANSMISSION ASSEMBLY Install 105-33 Flanged Bushing into both holes in housing from the inside. Photo 1. Install 104-03 Dowel Pins into holes in the housing. Install 101-73 Ball Bearing into housing followed by 105-30 Flanged Bushing. 1 2 Place 34-211 Helical Gear on top of the 105-30 Photo 2. Insert the input shaft assembly into the housing with the 101-01 Ball Bearing facing upwards. Photo 3.
Argo XTI Service Manual Transmission Note: If input shaft needs to be pressed into housing you must use a special fixture that pushes on the 34-215 Forward Pinion or else transmission may not spin freely. Install reverse idler shaft assembly with the flats on the 3/8" holes facing towards the inside of the transmission. Photo 4. Note: Step on 34-220 Idler Pinion must face upwards.
Argo XTI Service Manual Transmission Put a second 34-232 Shift Fork in the clutch of the input shaft and in between the reverse idler shaft assembly Photo 7. Slide the 34-231 Shift Shaft back into the 34-221 Shaft. Make sure the shaft is all the way in by looking at the retaining ring groove. It should be against (1) 12731594 Washer which goes against the 114-21 Spacer and 34-232 Shift Fork. Photo 8. 8 9 Install (2) 106-30 Retaining Rings onto the 34-231 Shift Shaft. Photo 9 & 10.
Argo XTI Service Manual Transmission Install Idler Shaft Assembly; make sure to align the spline on shaft with the 34-211 Helical Gear. Photo 11. Note: Shaft must be pressed into 105-30 Flanged Bushing. Press a 105-29 Bushing into the 34-212 Helical Pinion, then drop it on top of the idler shaft Photo 12. 13 12 Install Upper Differential. Photo 13 & 14. Note: Make sure 34-212 Pinion is on the idler shaft before installing differential.
Argo XTI Service Manual 16 Transmission 17 Slide a 34-231 Shift Shaft into housing and install (1) 127-186 Spring, (2) 12731594 Washers and (1) 34-232 Shift Fork. Photo 17. Once the shift fork is aligned in the Shift Collar have the shift shaft stick out 1/4" past the end of the fork, Photo 18, then install another 34-232 Shift Fork on the other side of the shift collar followed with a 114-21 Spacer Photo 19 & 20. 18 Ontario Drive & Gear Limited PH.
Argo XTI Service Manual Transmission 20 21 Install (2) 106-30 Retaining Rings on the 34-231 Shift Shaft Photo 21 & 22. 22 Note: Special tool is not required to install any of the retaining rings, should be able to do it by hand. Make sure that transmission spins in every gear, shifts with ease and does not spin when in neutral. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-126 www.argoutv.
Argo XTI Service Manual 23 Transmission 24 Run a bead of 598 Gasket Maker around the matting surface on the housing and go around all of the holes. Photo 23. Fit cover assembly overtop of the housing assembly and press down on both idler shaft bearing bore Photo 24, and the upper differential bearing bore, Photo 25 until cover is all the way down. Note: Spin output shaft on cover while pressing down to align gear teeth.
Argo XTI Service Manual Transmission 27 Install (6) 112-143 Bolts and (6) 108-05 Lockwashers at the top end of the transmission Photo 27. Torque all of the bolts to 20 ft-lbs. Press in a 101-86 Sealed Bearing onto the Idler shaft. Photo 28. Note: Bearing must not be pressed in too far or it will hit the 34-207 Gear.
Argo XTI Service Manual 30 Transmission 31 Press in a 102-37 Oil Seal on the end of the idler shaft Photo 30. May have to release air or seal may come back off. Press in a 102-37 Oil Seal on the Differential shaft Photo 31. Install a 106-05 Retaining Ring Photo 31. 32 33 Press on a 101-86 Sealed Bearing on the end of the Differential Shaft Photo 32. Flip Transmission over. Press in a 102-37 Oil Seal on the Differential shaft Photo 33.
Argo XTI Service Manual Transmission Press on a 101-86 Sealed Bearing on the end of the Differential Shaft Photo 34. 34 Take transmission out of the press and put it on the bench. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-130 www.argoutv.
Argo XTI Service Manual Transmission EXTERNAL SHIFTING DEVICES Install a 102-36 Seal on both shift shafts Photo 1. Insert a 34-32 Spring, Photo 2 and a 109-05 Steel Ball, Photo 3 into blind hole on the housing. 1 2 3 4 Install a 34-233 Detent Plate on the shift shaft Photo 4. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-131 www.argoutv.
Argo XTI Service Manual Transmission Loosely bolt together (2) 34-236 Shift Clamps with (4) 112-184 Bolts Photo 5. Insert a 34-235 Shift Lever into the two shift clamps Photo 6, and install on the shift shaft Photo 7. 5 6 Tighten bolts until shift clamp assembly is almost clamping on the shift shaft Photo 7. 7 8 Hammer down clamp assembly into the 34-233 Detent Plate until shift shaft sticks out of the assembly a little bit and detent plate is flat against the housing Photo 8.
Argo XTI Service Manual Transmission Install a 34-242 Spring Mount Bracket onto the other shift shaft Photo 9. Loosely bolt together (2) 34-236 Shift Clamps with (4) 112-184 Bolts Photo 5. 10 9 Tighten bolts until shift clamp assembly is almost clamping on the shift shaft Photo 6. Hammer down clamp assembly into the 34-242 Spring Mount Plate and until shift shaft sticks out of the assembly a little bit Photo 10. Torque the bolts on the shift clamps to 10 ft-lbs.
Argo XTI Service Manual Transmission Bolt the Switch Bracket to the transmission with (2) 112-47 Bolts with Blue 243 LOCTITE and torque them to 16 ft-lbs Photo 13. Set the High-Low shifting stops by installing (2) 112-195 Bolts and (4) 117-92 Nuts. 13 14 Set the low gear shifting stop by threading (1) 117-92 Nut onto the 112-195 Bolt most of the way on, then insert the bolt through the bottom hole in the 34-241 Switch Bracket. Install another 117-92 Nut on the other end.
Argo XTI Service Manual Transmission Thread (1) 117-92 Nut onto the 112-195 Bolt all the way on, then insert the bolt through the top hole in the 34-241 Switch Bracket. Photo 16. Install another 117-92 Nut on the other end until the threads on the bolt just stick through. Photo 16. Shift the transmission into high gear and hold it there. Push the bolt nut assembly against the 34-236 Shift Clamp and tighten the first nut against the 34-241 Switch Bracket. Photo 16.
Argo XTI Service Manual Transmission Make sure switch is functional by shifting the transmission into neutral and checking that you can trip the switch and hear a loud clicking sound. When transmission is in gear (forward or reverse) you should not be able to trip the switch and not hear a clicking noise. Install the 613-112 Wiring Harness onto the 613-151 Neutral Safety Switch Photo 20. Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-136 www.argoutv.
Argo XTI Service Manual Transmission BAND BRAKE INSTALLATION Install (1) 106-29 Retaining Ring onto the 34-208 Idler Shaft Photo 1. Slide on the 34-243 E-Brake Drum and install another 106-29 Retaining Ring Photo 2. 1 2 Assemble (2) 165-27 E-Brake Brackets, (2) 112-185 Bolts, (2) 114-23 Spacers and (6) 108-76 Washers Photo 3. 3 4 Apply Blue 243 LOCTITE to bolt threads and install the assembly onto the cover Photo 4.
Argo XTI Service Manual Transmission Insert a 104-57 E-Brake Cable Pin half way through the 165-27 E-Brake Bracket and 165-28 E-Brake Band and install the 165-33 Parking Brake Cable into the 104-57, then push the 104-57 E-Brake Cable Pin in the rest of the way so that it is sitting on both 165-27 E-Brake Brackets. Repeat previous step for the second 104-57 E-Brake Pin installation Photo 5. 5 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-138 www.argoutv.
Argo XTI Service Manual Transmission BRAKE DISC INSTALLATION Apply Silver Grade Anti-Seize to both upper differential output shafts Photo 1. Slide on 165-22 Brake Discs Photo 2. 1 2 Bolt on with 103-18/P2 Bolts, 108-06/P2 Lockwashers, and 108-18/P2 Washers. Apply Blue 243 LOCTITE to threads Photo 3, and torque bolts to 40 ft-lbs. 3 Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-139 www.argoutv.
Argo XTI Service Manual Transmission Install a 103-02 Magnetic Plug into the housing using the Loctite 592 Thread Sealant and torque to 15 ft-lbs Photo 4. Install a 34-251 Site Glass and tighten until snug Photo 5. 4 5 Fill transmission with 1.200 Litres of 80W-90 Gear Oil. Install 34-245 Fill Vent Plug. Note: only tighten by hand so you don't break it. . Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 TR-140 www.argoutv.
Argo Service Manual Transmission Removing the Transmission (34-100) 1. Disconnect all wiring to the battery before proceeding with the following component removal. 2. Perform servicing procedure, Removing the Firewall (Quick Release), 3. Perform the servicing procedure, Remove the Front Floor Pan. 4. Perform the servicing procedure, Remove the Drive Belt 5. Perform the servicing procedure, Remove the Driven Clutch. 6.
ARGO SERVICE MANUAL Ontario Drive & Gear Limited PH.(519)- 662-2840 FAX (519)- 662-2421 www.argoutv.
