User Manual

Troubleshooting
18 KohlerEngines.com 24 690 01 Rev. D
Engine Cranks But Will Not Start
Ɣ%DWWHU\FRQQHFWHGEDFNZDUGV
Ɣ%ORZQIXVH
Ɣ&DUEXUHWRUVROHQRLGPDOIXQFWLRQ
Ɣ&KRNHQRWFORVLQJ
Ɣ&ORJJHGIXHOOLQHRUIXHO¿OWHU
Ɣ'LRGHLQZLULQJKDUQHVVIDLOHGLQRSHQFLUFXLWPRGH
Ɣ'6$,RU'6$0PDOIXQFWLRQ
Ɣ(PSW\IXHOWDQN
Ɣ)DXOW\HOHFWURQLFFRQWUROXQLW
Ɣ)DXOW\LJQLWLRQFRLOV
Ɣ)DXOW\VSDUNSOXJV
Ɣ)XHOSXPSPDOIXQFWLRQYDFXXPKRVHFORJJHGRU
leaking.
Ɣ)XHOVKXWRIIYDOYHFORVHG
Ɣ,JQLWLRQPRGXOHVIDXOW\RULPSURSHUO\JDSSHG
Ɣ,QVXI¿FLHQWYROWDJHWRHOHFWURQLFFRQWUROXQLW
Ɣ,QWHUORFNVZLWFKLVHQJDJHGRUIDXOW\
Ɣ.H\VZLWFKRUNLOOVZLWFKLQ2))SRVLWLRQ
Ɣ/RZRLOOHYHO
Ɣ4XDOLW\RIIXHOGLUWZDWHUVWDOHPL[WXUH
Ɣ60$5763$5.
TM
malfunction.
Ɣ6SDUNSOXJOHDGVGLVFRQQHFWHG
Engine Starts But Does Not Keep Running
Ɣ)DXOW\FDUEXUHWRU
Ɣ)DXOW\F\OLQGHUKHDGJDVNHW
Ɣ)DXOW\RUPLVDGMXVWHGFKRNHRUWKURWWOHFRQWUROV
Ɣ)XHOSXPSPDOIXQFWLRQYDFXXPKRVHFORJJHGRU
leaking.
Ɣ,QWDNHV\VWHPOHDN
Ɣ/RRVHZLUHVRUFRQQHFWLRQVWKDWLQWHUPLWWHQWO\JURXQG
ignition kill circuit.
Ɣ4XDOLW\RIIXHOGLUWZDWHUVWDOHPL[WXUH
Ɣ5HVWULFWHGIXHOWDQNFDSYHQW
Engine Starts Hard
Ɣ&ORJJHGIXHOOLQHRUIXHO¿OWHU
Ɣ(QJLQHRYHUKHDWHG
Ɣ )DXOW\$&5PHFKDQLVP
Ɣ)DXOW\RUPLVDGMXVWHGFKRNHRUWKURWWOHFRQWUROV
Ɣ)DXOW\VSDUNSOXJV
Ɣ)O\ZKHHONH\VKHDUHG
Ɣ)XHOSXPSPDOIXQFWLRQYDFXXPKRVHFORJJHGRU
leaking.
Ɣ,QWHUORFNVZLWFKLVHQJDJHGRUIDXOW\
Ɣ/RRVHZLUHVRUFRQQHFWLRQVWKDWLQWHUPLWWHQWO\JURXQG
ignition kill circuit.
Ɣ/RZFRPSUHVVLRQ
Ɣ4XDOLW\RIIXHOGLUWZDWHUVWDOHPL[WXUH
Ɣ:HDNVSDUN
TROUBLESHOOTING GUIDE
:KHQWURXEOHVRFFXUEHVXUHWRFKHFNVLPSOHFDXVHVZKLFKDW¿UVWPD\VHHPWRRREYLRXVWREHFRQVLGHUHG)RU
example, a starting problem could be caused by an empty fuel tank.
6RPHJHQHUDOFRPPRQFDXVHVRIHQJLQHWURXEOHVDUHOLVWHGEHORZDQGYDU\E\HQJLQHVSHFL¿FDWLRQ8VHWKHVHWR
locate causing factors.
Engine Will Not Crank
Ɣ%DWWHU\LVGLVFKDUJHG
Ɣ)DXOW\HOHFWULFVWDUWHURUVROHQRLG
Ɣ)DXOW\NH\VZLWFKRULJQLWLRQVZLWFK
Ɣ,QWHUORFNVZLWFKLVHQJDJHGRUIDXOW\
Ɣ/RRVHZLUHVRUFRQQHFWLRQVWKDWLQWHUPLWWHQWO\JURXQG
ignition kill circuit.
Ɣ3DZOVQRWHQJDJLQJLQGULYHFXS
Ɣ6HL]HGLQWHUQDOHQJLQHFRPSRQHQWV
Engine Runs But Misses
Ɣ&DUEXUHWRUDGMXVWHGLQFRUUHFWO\
Ɣ(QJLQHRYHUKHDWHG
Ɣ)DXOW\VSDUNSOXJV
Ɣ,JQLWLRQPRGXOHVIDXOW\RULPSURSHUO\JDSSHG
Ɣ,QFRUUHFWFUDQNVKDIWSRVLWLRQVHQVRUDLUJDS
Ɣ,QWHUORFNVZLWFKLVHQJDJHGRUIDXOW\
Ɣ/RRVHZLUHVRUFRQQHFWLRQVWKDWLQWHUPLWWHQWO\JURXQG
ignition kill circuit.
Ɣ4XDOLW\RIIXHOGLUWZDWHUVWDOHPL[WXUH
Ɣ6SDUNSOXJOHDGVGLVFRQQHFWHG
Ɣ6SDUNSOXJOHDGERRWORRVHRQSOXJ
Ɣ6SDUNSOXJOHDGORRVH
Engine Will Not Idle
Ɣ(QJLQHRYHUKHDWHG
Ɣ)DXOW\VSDUNSOXJV
Ɣ,GOHIXHODGMXVWLQJQHHGOHVLPSURSHUO\VHW
Ɣ,GOHVSHHGDGMXVWLQJVFUHZLPSURSHUO\VHW
Ɣ,QDGHTXDWHIXHOVXSSO\
Ɣ/RZFRPSUHVVLRQ
Ɣ4XDOLW\RIIXHOGLUWZDWHUVWDOHPL[WXUH
Ɣ5HVWULFWHGIXHOWDQNFDSYHQW
Engine Overheats
Ɣ&RROLQJIDQEURNHQ
Ɣ([FHVVLYHHQJLQHORDG
Ɣ)DQEHOWIDLOHGRII
Ɣ)DXOW\FDUEXUHWRU
Ɣ+LJKFUDQNFDVHRLOOHYHO
Ɣ/HDQIXHOPL[WXUH
Ɣ/RZFRROLQJV\VWHPÀXLGOHYHO
Ɣ/RZFUDQNFDVHRLOOHYHO
Ɣ5DGLDWRUDQGRUFRROLQJV\VWHPFRPSRQHQWVFORJJHG
restricted, or leaking.
Ɣ:DWHUSXPSEHOWIDLOHGEURNHQ
Ɣ:DWHUSXPSPDOIXQFWLRQ
Engine Knocks
Ɣ([FHVVLYHHQJLQHORDG
Ɣ+\GUDXOLFOLIWHUPDOIXQFWLRQ
Ɣ,QFRUUHFWRLOYLVFRVLW\W\SH
Ɣ,QWHUQDOZHDURUGDPDJH
Ɣ/RZFUDQNFDVHRLOOHYHO
Ɣ4XDOLW\RIIXHOGLUWZDWHUVWDOHPL[WXUH
DELPHI EFI