Operator`s manual

TABLE OF CONTENTS
7.1.5 SPARK ARRESTER ................................................................................................. 30
7.2 DRIVE SYSTEM & TIRES .................................................................................................... 30
7.2.1 DRIVE BELT ............................................................................................................ 30
Drive Belt Adjustment .............................................................................................. 31
Drive Belt Removal .................................................................................................. 31
Drive Belt Installation ............................................................................................... 31
7.2.2 CLUTCH MAINTENANCE .................................................................................... 32
Clutch Inspection ...................................................................................................... 32
7.2.3 DRIVE CHAINS ...................................................................................................... 32
Drive Chain Removal ............................................................................................... 33
Drive Chain Installation ............................................................................................ 33
7.2.4 DRIVE CHAIN TAKE-UP SYSTEM ...................................................................... 33
Replacement of Slider Blocks .................................................................................. 34
7.2.5 IDLER CHAIN - Avenger and Frontier .................................................................... 35
Idler Chain Adjustment ............................................................................................. 35
Removal of Idler Chains ........................................................................................... 36
Installation of Idler Chains ....................................................................................... 36
7.2.6 TIRE INFLATION .................................................................................................... 36
7.2.7 TIRE REPAIR AND REPLACEMENT ................................................................... 37
7.2.8 AXLE BEARING MOUNTING .............................................................................. 37
7.3 HYDRAULIC BRAKES ........................................................................................................ 37
7.3.1 GENERAL ................................................................................................................ 37
7.3.2 BRAKE FLUID LEVEL .......................................................................................... 37
7.3.3 CHANGING BRAKE FLUID .................................................................................. 38
7.3.4 HYDRAULIC BRAKE PAD INSPECTION ........................................................... 38
Firewall Removal ...................................................................................................... 38
Brake Pad Inspection Procedure ............................................................................... 38
Re-installation of Brake Pads ................................................................................... 38
Handbrake Inspection ............................................................................................... 39
Brake Pad Inspection Procedure (HDi and HD Handbrake Pads) ............................ 39
Brake Pad Inspection Procedure ............................................................................... 39
Re-installation of Firewall ........................................................................................ 40
Service Brake Bedding in Procedure ........................................................................ 40
7.3.5 HAND BRAKE ADJUSTMENT (Frontier and Avenger) ....................................... 40
7.3.6 EMERGENCY/PARKING BRAKE ADJUSTMENT ............................................. 41
Adjusting the Emergency/Parking Brake (HDi and HD Models) ............................ 41
Adjusting the Emergency/Parking Brake (Avengers and Frontiers)......................... 41
7.3.7 BRAKE PLUNGER ADJUSTMENT ...................................................................... 43
7.3.8 BRAKE COOLING SYSTEM ................................................................................. 43
7.3.9 ENGINE COOLING & EXHAUST SYSTEM ........................................................ 43
7.4 DAILY CHECKLIST .............................................................................................................. 45
7.5 MAINTENANCE SCHEDULE .............................................................................................. 46
8.0 TROUBLESHOOTING ............................................................................................................................. 47
9.0 CLEANING AND STORAGE
9.1 CLEANING THE VEHICLE .................................................................................................. 49
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