2012 ATV Operator’s Manuals Operator’s Manual 2012 ATV DVX 90 90 Utility 2012 Operator’s Manual 2012 Operator’s Manual ATV ATV 300 Utility DVX 300 Click on blue text to go. 2012 Operator’s Manual ATV 350 FIS 425 FIS/SE 700 Diesel Do not remove this Operator’s Manual from this ATV according to the guidelines and agreement with the U.S. Consumer Product Safety Commission. Read this manual carefully. It contains important safety information. SHARE OUR PASSION.
012 Y-12 Your ATV can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this Operator’s Manual and the labels on your ATV. Keep this Operator’s Manual with your ATV at all times. FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.
Division I - Rider Awareness/ Responsibility Foreword 2012 Y-12 Arctic Cat and the ATV Safety Institute recommend that all ATV operators ride the appropriate-sized ATV according to age. Category Age (Years) Congratulations and thank you from Arctic Cat Inc. for purchasing an ARCTIC CAT® All-Terrain Vehicle (ATV). It is designed to provide superior ride, comfort, and utility. This Operator’s Manual is furnished to make the operator aware of proper operating procedures.
2012 Y-12 Table of Contents DIVISION I RIDER AWARENESS/RESPONSIBILITY Foreword.............................................................................................. 1 ATV Safety Alert.................................................................................. 5 Rider Training Course ........................................................................ 6 Hangtag & Warning Labels (DVX) ..................................................... 7 Hangtag & Warning Labels (Utility).................
An ATV handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. SEVERE INJURY OR DEATH can result if you do not follow these instructions: • Parents: It is very important that your child or children understand and follow the instructions and warnings contained in this manual before operating this ATV under adult supervision.
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. • Always use proper procedures if you stall or roll backward when climbing a hill. To avoid stalling, maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to either side if pointed straight uphill. Turn the ATV around and mount following the procedure described in this manual.
The Consumer Product Safety Commission has concluded that ALLTERRAIN VEHICLES (ATV’s) may present a risk of DEATH or SEVERE INJURY in certain circumstances. While accidents may occur for many reasons: *** Over 2591 people, including many children, have died in accidents associated with ATV’s since 2005. *** Many people have become severely paralyzed or suffered severe internal injuries as a result of accidents associated with ATV’s.
2012 Y-12 * NEVER LEND YOUR ATV TO ANYONE WHO HAS NOT TAKEN A TRAINING COURSE OR HAS NOT BEEN DRIVING AN ATV FOR AT LEAST A YEAR. Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S. owners only, one incentive).
2012 Y-12 DIVISION I - RIDER AWARENESS/ RESPONSIBILITY Hangtag & Warning Labels (DVX) Your Arctic Cat ATV comes with a hangtag and several labels containing important safety information. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement.
2012 Y-12 Hangtag & Warning Labels (Utility) Your Arctic Cat ATV comes with a hangtag and several labels containing important safety information. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement.
Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV without proper instruction and supervision. Carrying a passenger on this ATV. WHAT CAN HAPPEN WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in injury or death to you and/or your passenger.
2012 Y-12 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV on public streets, roads, or highways. Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing. WHAT CAN HAPPEN You can collide with another vehicle. WHAT CAN HAPPEN POTENTIAL HAZARD Operating without an approved helmet increases your chances of a severe head injury or death in the event of an accident.
Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV at excessive speeds or removing the speed limiting device from the ATV. Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN WHAT CAN HAPPEN Increases your chances or losing control of the ATV, which can result in an accident. Increases the possibility of an accident or equipment damage.
2012 Y-12 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Removing hands from handlebar or feet from footrests during operation. Turning improperly. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a footrest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Climbing hills improperly. Going down a hill improperly. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill.
2012 Y-12 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill. Operating the ATV with improper tires or with improper or uneven tire pressure. WHAT CAN HAPPEN WHAT CAN HAPPEN Could result in the ATV overturning. Use of improper tires on the ATV, or operation of the ATV with improper or uneven tire pressure, may cause loss of control increasing your risk of accident.
Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Improperly operating over obstacles. Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in this Operator’s Manual.
2012 Y-12 Prevention Helmet Overview There are several types of helmets on the market, but make sure you wear a helmet that complies with the current standards of the U.S. Department of Transportation (DOT), The Snell Memorial Foundation, or the American National Standards Institute (ANSI). Helmets that comply with one or more of these agency’s standards have a sticker on the inside or outside of the helmet. When using an ATV, prevention is the name of the game.
Prevention Long Pants and Long Sleeved Shirt The goal is to protect your body from branches, long grass, airborne objects, or anything else that could scrape your skin. The more thick and durable the material, the better protection it’ll provide. T C L Gloves 1. Tires and Wheels Your hands are targets for flying objects and branches. Along with providing skin protection, gloves will shield your hands from harsh weather.
Prevention 6. Miscellaneous Items B. Throttle Inspect your air filter. Look for debris or damage that may indicate you need to replace it. A clogged filter can stop an engine. Check your battery terminals for corrosion. Also, be sure to tighten any loose parts, nuts, or bolts. The throttle should have a free, smooth Check: range of motion. If it seems to “stick” at 1. Free, smooth any point, refer to the General Mainterange of motion nance section of this Operator’s Manual for instructions.
Prevention Water Maps may be unnecessary when you’re familiar with the area. But when you’re riding on unfamiliar trails, it’s good to know where you are, what’s coming up, and how to get back. Water is so important that you need to carry it regardless of the duration of your ride. Heat exhaustion and heat stroke can creep up suddenly and can take you out of commission. If you become dehydrated, you could find yourself physically unable to safely operate your ATV.
2012 Y-12 Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force. Although a car is relatively stable, enough centrifugal force can cause an ATV to overturn.
Sound Judgment Those Around You Always pay close attention to the terrain you’re on even if it is familiar to you. You can’t assume that the landscape you’re used to doesn’t change. Changes to landscape can happen at nearly any time. Fences can be constructed and excavations dug in a short period of time. Weather, climate, and development take their toll. People do all kinds of things that you can’t predict or control.
2012 Y-12 Sound Judgment Equipment Trail Riding Use sound judgment when trail riding; that means riding on a trail that fits your ability level. If the trail is pretty rugged, standing up on your footrests will make it easier for you to endure the rough terrain. Make yourself visible by using headlights and taillight and pull completely off the trail if you need to stop. Outsloped trails (trails that slant to allow rain to run off) make trail riding a bit more challenging.
Sound Judgment Laws and Regulations Arctic Cat ATV Load Capacity Ratings Any police officer will tell you that ignorance of the law is no defense. Your best defense is to check out your local, state, or provincial ATV laws before riding. It’ll also make sure that you can continue to ride in your favorite areas. The quickest way to have a land area closed is by riding over the regulations.
2012 Y-12 Supervision Remember that regardless of experience, you should never let anyone under the age of 12 operate your ATV. Overview You’re responsible for supervising those who ride your ATV. Your wisdom is valuable... it’ll bring them all back safely - your friends, your family, your relatives, and your ATV. It’s crucial that you consider yourself a supervisor for all riders of your ATV. Whether you accept responsibility or not, the truth is that you are responsible for others riding your ATV.
DIVISION II - OPERATION/ MAINTENANCE Preface This Arctic Cat ATV Operator’s Manual should be considered a permanent part of the ATV and must remain with the ATV at the time of resale. If the ATV changes ownership more than once, contact Arctic Cat Inc., Service Department, P.O. Box 810, Thief River Falls, MN 56701, for proper registration information. You have chosen a quality Arctic Cat ATV designed and manufactured to give dependable service.
2012 Y-12 ATV Specifications MISCELLANY ENGINE AND DRIVE Type Four-Cycle/OHC/Air Cooled Bore x Stroke 47 x 51.8 mm (1.85 x 1.62 in.) Displacement 89.9 cc (5.5 cu in.) Spark Plug Type CR7HSA Spark Plug Gap 0.6 - 0.7 mm (0.024 - 0.028 in.) Brake Type Front Double Drum/Rear Hydraulic Disc w/Brake Lever Lock CHASSIS Length (Overall) 1468.1 mm (57.8 in.) Height (Overall) 962.6 mm (37.9 in.) Dry Weight (Approx) 118 kg (260 lb) - DVX 120 kg (265 lb) - Utility Gas Tank Capacity (Rated) 5.
2012 Y-12 Location of Controls 1. Battery 2. Front Brake Lever 3. Fuel Valve 4. Seat Lock Lever 5. Tool Storage 6. Brake Lever Lock KM916A 7. Key Switch 8. Throttle Limiter 9. Throttle Lever 10. Brakelight 11. Kick Start Lever 12. Engine Stop Switch 13. Starter Button KM913A DIVISION II - OPERATION/ MAINTENANCE 14. Rear Brake Lever 15. Oil Level Stick 16. Headlight HI/LO Switch 17. Shift Lever NOTE: The ATV you have purchased may differ slightly from those shown in the figures of this manual.
ATV Operation CAUTION Basic Operating Maneuvers Active riding and basic maneuvers are the foundation of your ATV ride. Without basic skills, it’s impossible to move to this level active riding. These are your basic maneuvers: • • • • Mounting the ATV Starting the Engine Emergency Starting Starting a Cold Engine 2012 Y-12 6. Move the engine stop switch to RUN. • Braking/Stopping • Parking • Dismounting the ATV Mounting the ATV 1.
2012 Y-12 ATV Operation CAUTION 1. Push down on the kick starter until resistance is felt; then with a short, quick, downward stroke, start engine. If unburned fuel is collected in the combustion chamber due to lack of running time, spark plug fouling will occur more easily during the next starting attempt. 2. Repeat until the engine starts. Braking/Stopping KM002 Starting A Cold Engine NOTE: It is very important not to touch or compress the throttle lever during the starting procedures. 1.
ATV Operation Riding 1. Double check that the brake lever lock is engaged. 2. Swing your right leg over to the left side of the seat. 3. Step to the ground on the left side of the ATV. Once the engine’s warm, the ATV is ready to go. 1. Keep your feet on the footrests and both hands on the handlebar. Handling the ATV (Active Riding Techniques) 2. Hold the brake levers, and release the brake lever lock. Active riding involves moving your body.
ATV Operation 4. Get off the ATV on the uphill side. 2012 Y-12 5. If you’re to the left of the ATV, turn the handlebar all the way left. 6. Partially release the brake, but lightly hold the brake lever. 7. Let the ATV roll to your right side until it faces slightly downhill. 8. Reapply the brakes. ATV-0013 ATV-0024 ATV-0025 K-Turns Use K-turns if you accidentally stall while riding uphill; you need to take action before the ATV rolls backward down the hill. 9.
2012 Y-12 ATV Operation 4. If that doesn’t work and you still have forward motion and the terrain permits, do a U-turn, go back down, and try climbing again, OR 5. If you have lost all forward motion, follow the K-turn procedure. NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 15° 4. If the ATV feels like it’s tipping, turn the handlebar downhill. If that’s not possible because of the terrain or other conditions or if it just doesn’t work, stop and get off. Dismount the ATV on the uphill side.
2012 Y-12 ATV Operation 2. Use the principles of leaning, weight shifting, and balancing shift your body weight to the inside of the turn. 3. Gradually increase your speed as you come out of the turn. Sharp Turns After mastering wide turns, practice the advanced skill of sharp turns. ATV-0016 ATV-0026 ATV-0027 1. Keep your speed way down; less than 5 mph. 2. Approach the obstacle head-on. 3. Come up off the seat. 1. Ease off the throttle as you approach the turn to slow down. 5.
2012 Y-12 ATV Operation Cold Weather Driving Crossing Water NOTE: Check that all control levers move freely. Make sure that the footrests are free of ice and snow. Your ATV can only handle water up to its footrests. Any more than that and you risk engine damage and/or personal injury. Stay away from fast moving rivers. ATV tires can be buoyant, so if the water is too deep, you might find the ATV suddenly afloat. 1.
ATV Operation NOTE: After riding through water, mud, snow, or slush, it is important to dry the brake system before parking the ATV. ! WARNING Go slowly and be extra careful when riding on snow-covered or ice-covered terrain. Always be alert to changing terrain conditions when operating the ATV. 2012 Y-12 4. Practice driving in an open snow-covered or ice-covered area at slow speeds before driving on snow-covered or ice-covered trails. 5.
2012 Y-12 General Information Control Locations and Functions ATV Identification Numbers Ignition Switch The ignition switch has two positions. The Arctic Cat ATV has two identification numbers: Vehicle Identification Number (VIN) and Engine Serial Number (ESN). OFF position — All electrical circuits are off. The engine will not start. The key can be removed in this position. The VIN is located on the horizontal frame bar on the front fender frame.
Check to make sure the brake lever lock engages properly and that the brake (when engaged) locks the wheels. 1. Engage the brake lever lock. 2. Attempt to push the ATV. NOTE: The brake lever lock must lock the rear wheels. If it doesn’t, the rear brake system must be serviced. ! WARNING Always check to be sure that the brake lever lock has been disengaged before operating the ATV. An accident could result if a brake lever lock is left engaged while the ATV is operated.
2012 Y-12 Shift Lever 1. Loosen the jam nut (A). 2. Turn the throttle limiter screw (B) clockwise to decrease engine RPM maximum or counterclockwise to increase engine RPM maximum. 3. Tighten the jam nut (A) securely. 1. To shift into forward gear, pull out and upward on the shift lever until the transmission engages in the forward gear. KM028A Fuel Valve The fuel valve is incorporated in the gas tank. There are three positions: ON, RES, and OFF.
Gas/Vent Hoses NOTE: The oil level stick Replace the gas hose every two years. Damage from aging may not always be visible. Do not bend or obstruct the routing of the carburetor vent hose. Make certain that the vent hose is securely connected to the carburetor and hose holder and the opposite end is always open. Carburetor Float Bowl Drain Periodically, the float bowl should be drained to remove condensation. To drain the float bowl, use the following procedure. KM022A CAUTION KM065 3.
2012 Y-12 Transporting ATV When transporting the ATV, Arctic Cat recommends that the ATV be in its normal operating position (on all four wheels) and the following procedure be used. 1. Engage the brake lever lock and place the transmission in gear. CAUTION Do not use white gas. Only Arctic Cat approved gasoline additives should be used.
2012 Y-12 Filling Gas Tank Tighten the gas tank cap securely after filling the tank. Engine Break-In ! WARNING Always fill the gas tank in a well-ventilated area. Never add gasoline to the ATV gas tank near any open flames or with the engine running or hot. DO NOT SMOKE while filling the gas tank. Since gasoline expands as its temperature increases, the gas tank must be filled to its rated capacity only.
2012 Y-12 General Maintenance Maintenance Schedule NOTE: Proper maintenance of the ATV is important for optimum performance. Follow the Maintenance Schedule and all ensuing maintenance instructions/information. If, at any time, abnormal noises, vibrations, or improper functioning of any component of this ATV is detected, DO NOT OPERATE THE ATV. Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair.
Each shock absorber should be visibly checked weekly for excessive fluid leakage (some seal leakage may be observed but it does not indicate the shock is in need of replacement), cracks or breaks in the lower case, or a bent shock rod. If any one of these conditions is detected, replacement is necessary. NOTE: When the ATV is operated in extremely cold weather (-23°C/-10°F or colder), a small amount of leakage may be present. Unless the leakage is excessive, replacement is not necessary.
2012 Y-12 3. Remove the drain plug from the bottom of the transmission and drain the lubricant into a drain pan. NOTE: The brake lever lock must lock the rear wheels. If not, 4. Install the drain plug and tighten to 18 ft-lb. Pour the recommended lubricant in the fill hole. Install fill/level plug. Checking/Adjusting Front Wheel Brake System 1. Raise ATV enough to allow the wheels to spin freely. take the ATV to an authorized Arctic Cat ATV dealer for service. Adjusting Brakes KM038A 5.
2012 Y-12 Tie Rod Boots (Inner and Outer/Right and Left) 1. Compress the left brake lever and engage the brake lever lock. 1. Secure the ATV on a support stand to elevate the front wheels. 2. With engine turned off and with the brake lever locked, attempt to move the ATV. KC333A 4. If rear wheels are not locked, the hydraulic brake system must be serviced. NOTE: The hydraulic brake must lock the rear wheels. If not, take the ATV to an authorized Arctic Cat ATV dealer for service.
Maintenance Charging NOTE: Arctic Cat recommends the use of the CTEK Multi US 800 or the CTEK Multi US 3300 for battery maintenance charging. Maintenance charging is required on all batteries not used for more than two weeks or as required by battery drain. 1. When charging a battery in the vehicle, be sure the ignition switch is in the OFF position. 2. Clean the battery terminals with a solution of baking soda and water. NOTE: The sealing strip should NOT be removed and NO fluid should be added. 3.
6. The battery will charge to 95% of its capacity at which time the Maintenance Charge Indicator (D) will illuminate. NOTE: For optimal charge and performance, leave the charger connected to the battery for a minimum 1 hour after the Maintenance Charge Indicator (D) illuminates. If the battery becomes hot to the touch, stop charging. Resume after it has cooled. 7. Once the battery has reached full charge, unplug the charger from the 110-volt electrical outlet.
2012 Y-12 CAUTION Failure to disconnect electronic accessories during jump-starting may cause system damage due to power spikes. 6. Attach one clamp of the positive (red) jumper cable to the positive (+) terminal (1) of the dead battery (C) being careful not to touch any metal with the other clamp; then attach the other clamp of the positive (red) jumper cable to the positive (+) terminal (2) of the good battery (B). 8. Stand well away from the dead battery and start the vehicle with the good battery.
Adjust the gap to 0.6-0.7 mm (0.024-0.028 in.) for proper ignition. Use a feeler gauge to check the gap. 1. Pull back rubber boots to access cable adjustment nut. When installing the spark plug, be sure to tighten it securely. A new spark plug should be tightened 1/2 ATV0052A turn once the washer contacts the cylinder head. A used spark plug should be tightened 1/8 - 1/4 turn once the washer contacts the cylinder head. Engine Idle RPM Adjustment To properly adjust the idle, a tachometer is necessary.
2012 Y-12 1. Remove the seat; then remove the five screws securing the air filter housing cover. Tires 2. Remove the air filter housing cover; then pull the filter out. Always use the size and type of tires as specified. Refer to the specifications chart for proper tire inflation pressure, and always maintain proper tire inflation pressure. 3. Fill a wash pan larger than the filter with a non-flammable cleaning solvent; then dip the filter in the solvent and wash it.
2012 Y-12 ! WARNING CAUTION Use only Arctic Cat approved tires when replacing tires. Failure to do so could result in unstable ATV operation. Use only specified bulb indicated in the chart as replacement bulb. Tubeless Tire Repair Should a leak or flat tire occur due to a puncture, the tire may be repaired using a plug-type repair. If the damage is from a cut or if the puncture cannot be repaired using a plug, the tire must be replaced.
2012 Y-12 If there is any type of electrical system failure, always check the fuse first. CAUTION When replacing the headlight bulb, be careful not to touch the glass portion of the bulb. Grasp the new bulb with a clean cloth. CAUTION 1. Remove the two screws and remove the lens cover. Always replace a blown fuse with a fuse of the same type and rating. If the new fuse blows after a short period of use, consult an authorized Arctic Cat ATV dealer immediately. 2.
Preparation For Storage CAUTION Prior to storing the ATV, it must be properly serviced to prevent rusting and component deterioration. Arctic Cat recommends the following procedure to prepare the ATV for storage. An authorized Arctic Cat ATV dealer should perform this service; however, the owner/operator may perform this service if desired. 1. Clean the seat cushion (cover and base) with a damp cloth and allow to dry. 2.
Preparation After Storage Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble-free riding. Arctic Cat recommends the following procedure to prepare the ATV. 1. Clean the ATV thoroughly. 2. Clean the engine. Remove the cloth from the exhaust system. 3. Check all control wires and cables for signs of wear or fraying. Replace if necessary. 2012 Y-12 6. Connect the battery cables making sure to connect the positive cable first. 7.
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2012 Y-12 Limited Warranty Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic Cat ATV it assembles and on each genuine Arctic Cat ATV part and accessory assembled or sold by an authorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retail purchaser; however, the balance of the unused warranty may be transferred to another party.
2012 Y-12 Warranty Procedure/Owner Responsibility At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.
2012 Y-12 Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.
2012 Y-12 U.S. EPA Emission Control Statement/Warranty Coverage - ATV (U.S. Only) STATEMENT/WARRANTY COMPONENTS COVERED Arctic Cat warrants to the original retail purchaser, and each subsequent The emissions warranty covers major emissions control components and purchaser, that all U.S. EPA-certified Arctic Cat ATV’s are designed, built, emission-related components listed as follows and equipped to conform to all U.S. EPA Emission Control Regulations.
2012 Y-12 Declaration of Conformity Application of council directives: EMC Directive 97/24/EC Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 90 Utility DVX 90 Standards to which conformity is declared: Manufacturer (if not issuing agent): EN 61000-6-2:2005 EN 55012:2007 Arctic Cat Inc. 601 Brooks Ave S.
Previous Main Table of Contents )___________________________________ Before operating, you should take an ATV Rider Course to learn ATV riding skills or reinforce your current good riding skills. In U.S.A., call 1-800-887-2887 to enroll in the half-day ATV RiderCourse nearest you or ask your dealer for assistance. The course instructor will charge a small fee for each person taking the course. In Canada, call (613) 739-1535.
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2012 Y-12 Identification Numbers Record ! WARNING Indicates a potential hazard that could result in serious injury or death. 1.VEHICLE IDENTIFICATION NUMBER: 2.ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen.
2012 Y-12 ! WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY NEVER USE PASSENGERS WITH DRUGS OR ALCOHOL NEVER operate: • without proper training or instruction • at speeds too fast for your skills or the conditions • on public roads - a collision can occur with another vehicle • with a passenger - passengers affect balance and steering and increase risk of losing control ALWAYS: • use proper riding tech
2012 T-14 Your ATV can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this Operator’s Manual and the labels on your ATV. Keep this Operator’s Manual with your ATV at all times. FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.
2012 T-14 Foreword Congratulations and thank you from Arctic Cat Inc. for purchasing an ARCTIC CAT® All-Terrain Vehicle (ATV). It is designed to provide superior ride, comfort, utility, and dependable service. This Operator’s Manual is furnished to make the operator aware of proper operating procedures. It also includes information about the general care and maintenance of your ATV.
2012 T-14 Table of Contents Foreword.............................................................................................. 1 Parts and Accessories ....................................................................... 1 DIVISION I RIDER AWARENESS/RESPONSIBILITY ATV Safety Alert.................................................................................. 4 Rider Training Course ........................................................................ 5 Hangtag & Warning Labels ................
An ATV handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. SEVERE INJURY OR DEATH can result if you do not follow these instructions: • Parents: It is very important that your child or children understand and follow the instructions and warnings contained in this manual before operating this ATV under adult supervision.
An ATV Is Not A Toy And Can Be Hazardous To Operate. • Always use proper procedures if you stall or roll backward when climbing a hill. To avoid stalling, maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to either side if pointed straight uphill. Turn the ATV around and mount following the procedure described in this manual.
* NEVER ALLOW ANYONE UNDER 14 YEARS OLD TO OPERATE AN ARCTIC CAT T-14 ATV. * ALWAYS READ THE OPERATOR’S MANUAL CAREFULLY AND FOLLOW THE OPERATING PROCEDURES DESCRIBED. PAY SPECIAL ATTENTION TO THE WARNINGS CONTAINED IN THE MANUAL AND ON ALL LABELS. * NEVER OPERATE AN ATV WITHOUT PROPER INSTRUCTION. TAKE A TRAINING COURSE. BEGINNERS SHOULD COMPLETE THE TRAINING COURSE DESCRIBED ON THIS PAGE. * NEVER CARRY A PASSENGER OR RIDE AS A PASSENGER ON AN ATV.
2012 T-14 Hangtag & Warning Labels Your Arctic Cat ATV comes with a hangtag and several labels containing important safety information. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement.
Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV without proper instruction and supervision. Carrying a passenger on this ATV. WHAT CAN HAPPEN WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in injury or death to you and/or your passenger.
2012 T-14 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV on public streets, roads, or highways. Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road, or highway, even a dirt or gravel one. In many states it is illegal to operate an ATV on public streets, roads, or highways.
Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. Attempting wheelies, other stunts. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
2012 T-14 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Removing hands from handlebar or feet from footrests during operation. Turning improperly. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a footrest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Climbing hills improperly. Stalling, rolling backwards, or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. Division I - Rider Awareness/Responsibility 2012 T-14 WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual.
2012 T-14 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Going down a hill improperly. Skidding or sliding. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. You may lose control of the ATV. You may also regain traction unexpectedly, which may cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operator’s Manual.
Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Improperly crossing hills or turning on hills. Operating the ATV through deep or fast flowing water. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this Operator’s Manual. Practice first on level ground. Be very careful when turning on any hill.
2012 T-14 Prevention Helmet Overview There are several types of helmets on the market, but make sure you wear a helmet that complies with the current standards of the U.S. Department of Transportation (DOT), The Snell Memorial Foundation, or the American National Standards Institute (ANSI). Helmets that comply with one or more of these agency’s standards have a sticker on the inside or outside of the helmet. When using an ATV, prevention is the name of the game.
Prevention Long Pants and Long Sleeved Shirt The goal is to protect your body from branches, long grass, airborne objects, or anything else that could scrape your skin. The more thick and durable the material, the better protection it’ll provide. Gloves Your hands are targets for flying objects and branches. Along with providing skin protection, gloves will shield your hands from harsh weather. Wear gloves that are weather resistant and have a gripping surface to keep them from sliding off the handlebar.
2012 T-14 Prevention 3. Lights and Electrical Verify the brakelights, taillights, headlights, and parking lights work. Don’t drive the ATV unless all systems are working. Check the ignition switch and engine stop switch. 4. Oil and Fuel Check: 1. 2. 3. 4. 5. 6. Brakelights Taillights Headlights Parking Lights Ignition switch Engine stop switch Check: Start with a full tank of gas and check engine oil before every ride. Don’t forget to check for fluid leaks around the ATV. 5. Chassis and Drive Train 1.
Prevention Identification If something does happen to you, the emergency personnel will want to know who you are and whom to contact. It’s possible you may be in no condition to give them that information. Put your I.D. in your pocket before you ride. Without it, you’re anonymous. Cellular Phone It may be necessary to make an urgent phone call. You’ll need several items in your Emergency Kit including a flashlight. The matches will Carry these items: 1.
2012 T-14 Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force. Although a car is relatively stable, enough centrifugal force can cause an ATV to overturn.
Sound Judgment Those Around You You need to consider the weather. It is dangerous to ride your ATV when the weather is bad or potentially bad. Keep abreast with weather forecasts. People do all kinds of things that you can’t predict or control. Riding Companions Leave a lot of space between you and other riders, especially in dusty and dirty conditions, because it’ll be difficult to see the riders in front of you stopping.
2012 T-14 Sound Judgment ATV Maintenance Outsloped trails (trails that slant to allow rain to run off) make trail riding a bit more challenging. Accepting that challenge means keeping your weight shifted into the slope. Denying the challenge means sliding off the trail. You have to maintain your ATV. The General Maintenance section of this Operator’s Manual tells you about taking care of your ATV.
NOTE: Tongue and accessory weight (winch, gun scabboard, brackets, etc.) must be included as part of the front and rear rack weights. ! WARNING Operating this ATV with improper modifications can be hazardous. Improper installation of accessories or modification of the ATV may cause changes in handling which could lead to an accident. Never modify the ATV with improper installation or use of improper accessories.
2012 T-14 Sound Judgment SIPDE By themselves, none of these safe behaviors and sound judgments will go very far. But when you put them all together...when you’re paying attention to how you feel, when you’re monitoring the movements of your ATV, and when you’re constantly evaluating your environment, then you’re practicing SIPDE.
Supervision Overview You’re responsible for supervising those who ride your ATV. Your wisdom is valuable... it’ll bring them all back safely - your friends, your family, your relatives, and your ATV. It’s crucial that you consider yourself a supervisor for all riders of your ATV. Whether you accept responsibility or not, the truth is that you are responsible for others riding your ATV. Taking Responsibility You’re to the last letter in “PASS”... “Supervision.
Division II - Operation/ Maintenance ATV Specifications ENGINE AND DRIVE Type Four-Cycle/OHC/Air Cooled Bore x Stroke 62 x 49.5 mm (2.44 x 1.95 in.) Displacement 149 cc (9.1 cu in.) Spark Plug Type DR8EA Spark Plug Gap 0.6 mm (0.024 in.) Brake Type Front Double Drum/Rear Hydraulic Disc w/Brake Lever Lock CHASSIS Length (Overall) 177.8 cm (69.9 in.) Height (Overall) 103.8 cm (40.9 in.) Width (Overall) 95.0 cm (37.4 in.
2012 T-14 Location of Controls 1. Battery 2. Front Brake Lever 3. Fuel Valve 4. Seat Lock Lever 5. Tool Storage 6. Brake Lever Lock 7. Key Switch KM882A 8. Throttle Limiter 9. Throttle Lever 10. Brakelights/Taillights 11. Kick Start Lever 12. Engine Stop Switch 13. Starter Button KM879A 14. Rear Brake Lever Division II - Operation/ Maintenance 15. Oil Level Stick 16. Brake Fluid Sight Glass 17. Headlight Switch 18. Choke Lever 19. Shift Lever KM884B 20.
2012 T-14 ATV Operation Basic Operating Maneuvers Active riding and basic maneuvers are the foundation of your ATV ride. Without basic skills, it’s impossible to move to this level active riding. These are your basic maneuvers: • • • • Mounting the ATV Starting the Engine Emergency Starting Starting a Cold Engine • Braking/Stopping • Parking • Dismounting the ATV Mounting the ATV 1. From the left side, grab the left-side handlebar, apply the brake, and put your left foot on the footrest. 2.
Starting A Cold Engine NOTE: It is very important not to touch or compress the throttle lever during the starting procedures. 1. Rotate the ignition switch key to the first position (ON). 2. Move the choke lever to the full-choke position (full left). 3. Compress the left-hand brake lever; then press on the starter button. CAUTION Do not run the starter motor for more than eight seconds per starting attempt. The starter motor may overheat causing severe starter motor damage.
2012 T-14 ATV Operation Your safety depends on using safe riding techniques. Statistics from the U.S. Consumer Product Safety Commission (CPSC) say that inexperienced riders who don’t use safe riding techniques are 13 times more likely to have an ATV accident than riders who have over 1 month of experience. 1. Slow down. 2. Move forward on the seat. 3. Lean to inside of turn. 4. Turn handlebar.
2012 T-14 ATV Operation 9. Get back on the ATV from the uphill side, and keep your weight shifted uphill when you sit down. K-Turns Use K-turns if you accidentally stall while riding uphill; you need to take action before the ATV rolls backward down the hill. 10. Start the engine and follow the method for riding downhill. Riding Uphill Roughly 20% of accidents happen while riding on hills and as a result of the ATV rolling or flipping.
2012 T-14 ATV Operation 1. Shift your body weight as far back on the seat as possible. Sidehilling/Traversing 2. Lightly apply the brakes and ease up on the throttle. Sidehilling is considered an advanced skill; it’s really tricky and unpredictable. So, whether your skills are advanced or not, try to avoid this kind of riding. If you’re in a situation where you absolutely have to sidehill, follow this method: ATV-0017 ATV-0028 Wide Turns About 20% of ATV accidents happen during turns.
2012 T-14 ATV Operation 8. If the ATV starts tipping, shift your weight to keep it in balance. 3. You might have to lean into the turn more than you do in a wide turn. 4. If shifting your weight and balance aren’t enough to keep the ATV tires on the ground, straighten out the handlebars as much as you can. 5. Gradually increase your speed as you come out of the turn. Crossing Obstacles Crossing obstacles is risky; avoid it if possible.
ATV Operation 5. Take into account that your ATV could stall while crossing; give yourself enough time to get off the road. 6. You have to assume that oncoming cars don’t see you, and if they do, they won’t be able to predict your actions. 7. It’s illegal to cross public roads in some places. Know your local laws. Cold Weather Driving 2012 T-14 ! WARNING Do not attempt to free frozen brakes by pouring warm water on the brakes.
General Information Control Locations and Functions ATV Identification Numbers Ignition Switch The Arctic Cat ATV has two identification numbers: Vehicle Identification Number (VIN) and Engine Serial Number (ESN). The ignition switch has three positions. OFF position — All electrical circuits are off. The engine will not start. The key can be removed in this position. The VIN is located on the horizontal frame bar. KM864 ON position — The ignition circuit is complete, the engine can run.
3. While holding the brake lever lock down, release the brake lever. NOTE: The brake lever will not return to its released position. 4. Release the brake lever lock by compressing the brake lever. It will return to its released position. Check to make sure the brake lever lock engages properly and that the brake (when engaged) locks the rear wheels. 1. Engage the brake lever lock. 2. Attempt to push the ATV. NOTE: The brake must lock the wheels.
2012 T-14 2. Turn the throttle limiter screw clockwise to decrease engine RPM maximum or counterclockwise to increase engine RPM maximum. 1. Speedometer - To select miles per hour (MPH) or kilometers per hour (KM/H), press and hold button A while watching the gauge. Release the button when the desired display is indicated. 3. Tighten the jam nut securely. 2. Odometer/Trip Meter - To select odometer (ODO) or trip meter (TRIP), press and hold button B while watching the gauge.
2012 T-14 Gas/Vent Hoses NOTE: The oil level stick should be threaded into the Replace the gas hose every two years. Damage from aging may not always be visible. Do not bend or obstruct the routing of the carburetor vent hose. Make certain that the vent hose is securely connected to the carburetor and hose holder and the opposite end is always open. Carburetor Float Bowl Drain KM846 1. To remove the seat, push the seat lock lever rearward (located at the rear of the ATV under the seat).
2. Turn the fuel valve OFF. 3. Secure the ATV with load rated hold-down straps. NOTE: Suitable hold-down straps are available from your Arctic Cat ATV dealer. Ordinary rope is not recommended because it can stretch under load. CAUTION When using hold-down straps, care must be taken not to damage the ATV. Gasoline-Oil-Lubricant Recommended Gasoline The recommended gasoline to use in this ATV is 87 minimum octane regular unleaded.
Engine Break-In Filling Gas Tank ! WARNING Always fill the gas tank in a well-ventilated area. Never add gasoline to the ATV gas tank near any open flames or with the engine running or hot. DO NOT SMOKE while filling the gas tank. Since gasoline expands as its temperature increases, the gas tank must be filled to its rated capacity only. Expansion room must be maintained in the tank particularly if the tank is filled with cold gasoline and then moved to a warm area.
2012 T-14 General Maintenance Maintenance Schedule optimum performance. Follow the Maintenance Schedule and all ensuing maintenance instructions/information. If, at any time, abnormal noises, vibrations, or improper functioning of any component of this ATV is detected, DO NOT OPERATE THE ATV. Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair.
Shock Absorbers Each shock absorber should be visibly checked weekly for excessive fluid leakage (some seal leakage may be observed but it does not indicate the shock is in need of replacement), cracks or breaks in the lower case, or a bent shock rod. If any one of these conditions is detected, replacement is necessary. NOTE: When the ATV is operated in extremely cold weather (-23°C/-10°F or colder), a small amount of leakage may be present. Unless the leakage is excessive, replacement is not necessary.
2012 T-14 Checking/Adjusting Front Wheel Brake System 4. Install the drain plug and tighten to 18 ft-lb. Pour the recommended lubricant in the fill hole. Install fill plug. KM836B 6. Turn the engine off and wait approximately one minute. Recheck the lubricant level. The level should be visible on the fill plug tip. If lubricant is not visible, add recommended lubricant until the level is visible at the threads of the fill/level plug. 7. Inspect the area around the drain plug for leaks. 2.
2012 T-14 2. With engine turned off and with the brake lever compressed, attempt to move the ATV. 4. Check the tie rod end free-play by grasping the tie rod near the end and attempting to move it up and down. 3. If rear wheels are locked, brake is operating properly. 5. If boot damage is present or tie rod end free-play seems excessive, contact an authorized Arctic Cat ATV dealer for service. 4. If rear wheels are not locked, the hydraulic brake system must be serviced.
2012 T-14 NOTE: The sealing strip should NOT be removed and NO Charging fluid should be added. NOTE: Arctic Cat recommends the use of the CTEK Multi US 800 or the CTEK Multi US 3300 for battery maintenance charging. 4. Connect the red terminal lead from the charger to the positive terminal of the battery; then connect the black terminal lead of the charger to the negative terminal of the battery.
2012 T-14 Jump-Starting NOTE: Arctic Cat does not recommend jump-starting a vehi- CAUTION cle with a dead battery but rather to remove the battery, service it, and correctly charge it; however, in an emergency, it may be necessary to jump-start a vehicle. If so, use the following procedure to carefully and safely complete this procedure. Always make sure the electrical systems are of the same voltage and ground polarity prior to connecting jumper cables. If not, severe electrical damage may occur.
To maintain a hot, strong spark, keep the plug free of carbon. ! WARNING Before removing the spark plug, be sure to clean the area around the spark plug. If you do not, dirt could enter engine when removing or installing the spark plug. Never make the final connection to a battery as a spark could ignite hydrogen gases causing an explosion of the battery resulting in acid burns or blindness. Adjust the gap to 0.6 mm (0.024 in.) for proper ignition. Use a feeler gauge to check the gap. 8.
Throttle Cable Adjustment 1. Remove the seat; then remove the four screws securing the air filter housing cover. The throttle has been adjusted at the factory, and no adjustment should be necessary. If adjustment is necessary, the following procedure should be followed: 2. Remove the air filter housing cover; then pull the filter out. 1. Pull back rubber boots to access cable adjustment nut. 2. Loosen jam nut to allow cable adjustment nut to be adjusted. KM870 4.
Drive chain condition and adjustment should be inspected each day before you ride. Always follow the guidelines below for inspecting and servicing the drive chain. ! WARNING Failure to inspect and maintain the drive chain can be hazardous. Operating the ATV with the drive chain in poor condition or improperly adjusted can cause an accident resulting in possible injury. Inspecting Condition Inspect the drive chain for any of the following conditions.
2012 T-14 Tire Tread Condition Tubeless Tire Repair The use of worn-out tires on an ATV is very dangerous. A tire is considered to be worn out when the depth of the tread is less than 3 mm (1/8 in.). Be sure to replace the tires before reaching this minimum specification. Should a leak or flat tire occur due to a puncture, the tire may be repaired using a plug-type repair. If the damage is from a cut or if the puncture cannot be repaired using a plug, the tire must be replaced.
2012 T-14 NOTE: The bulb portion of the To replace the brakelight bulb, use the following procedure. 1. Turn the bulb socket counterclockwise to unlock and pull it out of the light housing. KM194A 3. Install the new bulb by turning it clockwise while pushing in; then place the socket into the light housing and lock by turning it clockwise. To replace the headlight bulb, use the following procedure. 1.
Preparation For Storage CAUTION Prior to storing the ATV, it must be properly serviced to prevent rusting and component deterioration. Arctic Cat recommends the following procedure to prepare the ATV for storage. An authorized Arctic Cat ATV dealer should perform this service; however, the owner/operator may perform this service if desired. 1. Clean the seat cushion (cover and base) with a damp cloth and allow to dry. 2.
Preparation After Storage Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble-free riding. Arctic Cat recommends the following procedure to prepare the ATV. 1. Clean the ATV thoroughly. 2. Clean the engine. Remove the cloth from the exhaust system. 3. Check all control wires and cables for signs of wear or fraying. Replace if necessary. 2012 T-14 6. Connect the battery cables making sure to connect the positive cable first. 7.
2012 T-14 Declaration of Conformity Application of council directives: EMC Directive 97/24/EC Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 150 2x4 Standards to which conformity is declared: EN 61000-6-2:2005 EN 55012:2007 Arctic Cat Inc. 601 Brooks Ave S.
2012 T-14 Limited Warranty Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic Cat ATV it assembles and on each genuine Arctic Cat ATV part and accessory assembled or sold by an authorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retail purchaser; however, the balance of the unused warranty may be transferred to another party.
2012 T-14 Warranty Procedure/Owner Responsibility At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.
2012 T-14 Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.
2012 T-14 U.S. EPA Emission Control Statement/Warranty Coverage (U.S. Only) STATEMENT/WARRANTY COMPONENTS COVERED Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Arctic Cat snowmobiles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.
Previous Main Table of Contents ) ___________________________________ Before operating, you should take an ATV Rider Course to learn ATV riding skills or reinforce your current good riding skills. In U.S.A., call 1-800-887-2887 to enroll in the half-day ATV RiderCourse nearest you or ask your dealer for assistance. The course instructor will charge a small fee for each person taking the course. In Canada, call (613) 739-1535.
Previous Main Table of Contents ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O.
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2012 T-14 Identification Numbers Record ! WARNING Indicates a potential hazard that could result in serious injury or death. 1. VEHICLE IDENTIFICATION NUMBER: 2. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen.
2012 T-14 ! WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY NEVER USE PASSENGERS WITH DRUGS OR ALCOHOL NEVER operate: • without proper training or instruction • at speeds too fast for your skills or the conditions • on public roads - a collision can occur with another vehicle • with a passenger - passengers affect balance and steering and increase risk of losing control ALWAYS: • use proper riding tech
Your ATV can be hazardous to operate. 2012 XC 450 i Particularly important information is distinguished in this manual by the following notations: A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. ! The Safety Alert Symbol means ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED.
2012 XC 450 i Foreword Congratulations and thank you from Arctic Cat Inc. for purchasing an ARCTIC CAT® All-Terrain Vehicle (ATV). Built with American engineering and manufacturing know-how, it is designed to provide superior ride, comfort, utility, and dependable service. This Operator’s Manual is furnished to ensure that the operator is aware of safe operating procedures. It also includes information about the general care and maintenance of your ATV. Carefully read the following pages.
2012 XC 450 i Table of Contents Foreword ................................................................................................. 1 Parts and Accessories........................................................................... 1 DIVISION I - SAFETY ATV Safety Alert ..................................................................................... 4 Rider Training Course ............................................................................ 5 Hangtags ..................................
• Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV. • Never operate on excessively rough, slippery, or loose terrain. • Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident.
ATV Safety Alert The Consumer Product Safety Commission has concluded that ALLTERRAIN VEHICLES (ATV’s) may present a risk of SERIOUS INJURY or DEATH in certain circumstances. Accidents may occur for many reasons: * Over 2591 people, including many children, have died in accidents associated with ATV’s since 2005. * Many people have become severely paralyzed or suffered serious internal injuries as a result of accidents associated with ATV’s.
2012 XC 450 i Rider Training Course Division I - Safety Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S. owners only, one incentive, and free rider training courses for appropriate immediate family members per ATV purchase).
2012 XC 450 i Hangtags An Arctic Cat ATV comes with hangtags containing important safety information. Anyone who rides the ATV should read and understand this information before riding. KC360 2258-714 2258-432 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344.
2012 XC 450 i Warning Labels & Information Division I - Safety An Arctic Cat ATV comes with several labels containing important safety information. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement.
2012 XC 450 i Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV without proper instruction. Carrying a passenger on this ATV. WHAT CAN HAPPEN WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in injury or death to you and/or your passenger.
2012 XC 450 i Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads, or highways. Operating this ATV without wearing an approved helmet, eye protection, and protective clothing. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road, or highway, even a dirt or gravel one. In many states it is illegal to operate an ATV on public streets, roads, or highways.
2012 XC 450 i Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
2012 XC 450 i Warnings ! WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. Turning improperly. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV.
2012 XC 450 i Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating on steep hills. Improperly crossing hills or turning on hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
2012 XC 450 i Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. Stalling, rolling backwards, or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. Division I - Safety ! WARNING POTENTIAL HAZARD WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual.
2012 XC 450 i Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Improperly operating over obstacles. Operating the ATV through deep or fast flowing water. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles.
Overview When using an ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it. If you don’t notice your conditions and surroundings before riding your ATV, you give up control over the situation. Using ATV prevention techniques helps you forecast potential hazards before they injure you or damage your ATV. Following the safety instructions and warnings in this manual will help you “P.A.S.S.” the safety test. P.A.S.S.
2012 XC 450 i Prevention 5. Chassis These helmets should provide full-face protection. 6. Miscellaneous Items If you drop or damage your helmet, get a new one immediately. Your helmet may not protect your head from injury if it has cracks, fissures, or other damage to its outside or core padding. Remember, your helmet won’t do you any good if the chin strap isn’t fastened.
Prevention Test the brake lever lock and see if it locks the hand brake lever into position; then disengage it to release the brake. Be sure the brake pedal near the footrest is working; your brakes could fail during a ride if they’re not maintained. Grass and leaves can gum-up your Check: suspension and shocks. Clear and 1. Suspension arms clean the suspension arms, shock springs, and fenders. Check smooth- 2. Shock springs ness by turning the handlebar full- 3. Fenders left and full-right.
2012 XC 450 i Prevention Cellular Phone Tools It may be necessary to make an urgent phone call. Routine maintenance will gen- Carry these items on your ATV: erally eliminate the need for 1. Bulbs emergency repairs. Riding on rough terrain could cause loos- 2. Duct tape ening of nuts, bolts, and fasten- 3. Rope ers. Especially on long rides, 4. Spark plugs carrying the right tools can pre- 5. Spare parts vent an inconvenience from 6. Tool Kit becoming a crisis.
Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force. Although a car is relatively stable, enough centrifugal force can cause an ATV to overturn.
Sound Judgment Overview You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Judgment” means you need to use yours. Do you consider yourself to be pretty conservative, or are you a heavy risk-taker? Before continuing with this section on sound judgment, check your Risk Factor by doing this short survey: 1. Do you drive over the speed limit? 1 2 3 Never Sometimes Often 2. Are you more daring around your friends than you are when alone? 1 2 3 Never Sometimes Often 3.
Weather You need to consider the weather. It is dangerous to ride your ATV when the weather is bad or potentially bad. Keep abreast with weather forecasts. Terrain Always pay close attention to the terrain you’re on, even if it is familiar to you. You can’t assume that the landscape you’re used to doesn’t change. Changes to landscape can happen at nearly any time. Fences can be constructed and excavations dug in a short period of time. Weather, climate, and development take their toll.
2012 XC 450 i Sound Judgment ATV Maintenance Other Vehicles You have to maintain your ATV. The General Maintenance section of this Operator’s Manual tells you about taking care of your ATV. If, at any time, abnormal noises, vibrations, or improper functioning of any component of this ATV is detected, DO NOT OPERATE THE ATV. Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair.
Sound Judgment ! WARNING Load Capacity Ratings Chart POTENTIAL HAZARD Arctic Cat ATV Load Capacity Ratings Item Overloading the ATV or carrying or towing cargo improperly. Specifications (lb) (kg) Vehicle Load Capacity 285 129 Tongue Weight 35 16 1050 477 WHAT CAN HAPPEN Could cause changes in ATV handling, which could lead to an accident. HOW TO AVOID THE HAZARD Tongue Weight - Weight on trailer tongue. Never exceed the stated load capacity for the ATV.
2012 XC 450 i Sound Judgment Reckless Riding Be aware of prescription and over-the-counter medications. Drowsiness and impaired judgment can be caused by a wide variety of medications. The same is true of allergy, cold, flu, and headache medications. Your physical size and weight can’t protect you... just one antihistamine tablet can affect your judgment. If you are involved in an ATV accident when you’re speeding, you have a 25% chance of landing yourself in the hospital.
Supervision Overview If anyone is going to borrow your ATV, you are responsible for their supervision. Before they ride, have them take the training course, have them watch the safety video, and have them read the Operator’s Manual. You train them. It doesn’t matter how you do it, as long as you do it. You’re responsible for supervising those who ride your ATV. Your wisdom is valuable... it’ll bring them all back safely—your friends, your family, your relatives, and your ATV.
DIVISION II - OPERATION/ MAINTENANCE ATV Specifications 2012 XC 450 i MISCELLANY Dry Weight (Approx) 272.2 kg (600 lb) Gas Tank Capacity 16.3 L (4.3 U.S. gal.) Differential Capacity 275 ml (9.3 fl oz) Four-Cycle/Liquid Cooled Coolant Capacity 1.8 L (1.9 U.S. qt) 89 mm x 71.12 mm (3.5 x 2.8 in.) Rear Drive Capacity 250 ml (8.5 fl oz) Displacement 442.45 cc (27 cu in.) Engine Oil Capacity (Approx) 2.8 L (3.0 U.S.
Location of Parts and Controls 1. Battery 2012 XC 450 i 2. Headlights 3. Rear Brake Lever 4. Power Distribution Module 5. Electrical Access Panel 6. Seat Latch 7. Storage Compartment 8. Reverse Override Switch KC405A 9. Foot Brake 10. Brake Lever Lock 11. Key Switch 12. Shift Lever 13. Throttle Limiter 14. Throttle Lever 15. Front Brake Lever 16. Taillight/Brakelight 17. Operator’s Manual Location 18. Headlight HI/LO Switch 19. Starter Button 20. Engine Stop Switch 21.
ATV Operation 2012 XC 450 i 6. Press the starter button. Basic Operating Maneuvers Active riding and basic maneuvers are the foundation of your ATV ride. Without basic skills, it’s impossible to move to this level— active riding. These are your basic maneuvers: • • • • • • • Mounting the ATV Starting the Engine Starting a Cold Engine Braking/Stopping Shifting Parking Dismounting the ATV CAUTION Do not run the starter motor for more than eight seconds per starting attempt.
3. Allow the engine to warm up for approximately 2-3 minutes or until the ATV will accelerate without hesitating. Braking/Stopping Always allow plenty of room and time to stop safely. Sometimes quick stops are inevitable, so always be prepared. Whether you’re stopping slowly or stopping quickly, do this: 1. Squeeze the left brake lever or step on the brake pedal to apply the rear brakes, and squeeze the right brake lever to apply the front brakes. 2.
ATV Operation Parking Parking involves following the previous rules for braking; then: 1. After the ATV stops, shift into neutral. 2. Stop the engine using the engine stop switch. 3. Turn off the ignition. 4. If you have to park on a hill, shift the ATV into low gear; otherwise, try to park only on level surfaces. 5. Engage the brake lever lock. Dismounting the ATV After you’ve followed the procedure for parking, it’s time to dismount: 1. Double check that the brake lever lock is engaged. 2.
ATV Operation Wide Turns About 20% of ATV accidents happen during turns. If you don’t understand turning techniques, it’s easy for the ATV to get away from you by losing traction, plowing, or tipping. Use this method for wide turns: 2012 XC 450 i 4. If shifting your weight and balance aren’t enough to keep the ATV tires on the ground, straighten out the handlebar as much as you can. 5. Gradually increase your speed as you come out of the turn.
2012 XC 450 i ATV Operation Riding Uphill K-Turns Roughly 20% of accidents happen while riding on hills and as a result of the ATV rolling or flipping. So, obviously, use extreme caution and follow this method for riding uphill. Use K-turns if you accidentally stall while riding uphill; you need to take action before the ATV rolls backward down the hill. 1. Shift down and accelerate before you start climbing; then maintain a steady pace. 2. Lean as far forward as possible.
Riding Downhill Success in riding downhill depends on how well you know your brakes—take it easy on them, or you could flip over. 1. Shift your body weight as far back on the seat as possible. 2. Keep it in a low range; stay out of neutral. 3. Lightly apply the brake and ease up on the throttle. Sidehilling/Traversing Sidehilling is considered an advanced skill; it’s really tricky and unpredictable. So, whether your skills are advanced or not, try to avoid this kind of riding.
ATV Operation Crossing Obstacles Crossing obstacles is risky; avoid it if possible. Riding over logs, rocks, and ruts means combining all the active riding skills into one big motion. Your ATV will respond differently for different obstacles (logs, ruts, etc.), but these are general guidelines for overcoming twotrack (both tires contacting the obstacle at the same time) obstacles: 1. Keep your speed way down; less than 5 mph. 2. Approach the obstacle head-on. 3. Come up off the seat. 4.
3. Lean to inside of turn. sion will not be covered by Arctic Cat warranty. Parking on a Hill 1. Physically check the depth and current of the water, especially if you can’t see the bottom. You’re also checking for boulders, logs, or any other hidden obstacles. This shouldn’t be necessary, but if it is: 2. Keep your speed slow. 4. Turn handlebar. 1. Keep it in gear. 3. Make sure you have a way out on the other side of the water. 2. Engage the brake lever lock. 4.
ATV Operation Cold Weather Driving NOTE: Check that all control levers move freely. Make sure that the footrest, shift lever, and brake pedal are free of ice and snow. ! WARNING For your personal safety, it is very important to wear the type and amount of cold-weather clothing according to the coldest anticipated temperatures. 1. With the transmission in neutral, move the ATV forward and backward to check that the wheels roll freely.
2012 XC 450 i General Information Control Locations and Functions ATV Identification Numbers Ignition Switch The ignition switch has three positions. The Arctic Cat ATV has two identification numbers: Vehicle Identification Number (VIN) and Engine Serial Number (ESN). OFF position — All electrical circuits except the accessory plug are off. The engine will not start. The key can be removed in this position. NOTE: The accessory plug is powered by the battery at all times.
2012 XC 450 i Drive Select Switch 1. Squeeze the hand brake lever two or three times and release it. This switch allows the operator to operate the ATV in either twowheel drive (rear wheels) or fourwheel drive (all wheels). For normal riding on flat, dry, hard surfaces, two-wheel drive should be sufficient. In situations of aggressive trail conditions, four-wheel drive would be the desired choice. 2. Depress and hold the brake lever lock. 3.
2012 XC 450 i Rear Foot Brake NOTE: This ATV has safety interlock switches which pre- Pressing the rear foot brake downward will apply the brake to the rear wheels. vent the starter motor from activating when the transmission is not in neutral. Reverse Override Switch This ATV is equipped with a reverse speed limiter system. When additional RPM is needed in reverse, depress and hold the override switch.
2. Turn the throttle limiter screw clockwise to decrease engine RPM maximum or counterclockwise to increase engine RPM maximum. 3. Tighten the jam nut securely. NOTE: The ATV is equipped with an RPM limiter that retards ignition timing when maximum RPM is approached. When the RPM limiter is activated, it could be misinterpreted as a high-speed misfire.
2012 XC 450 i 3. Mode Button - Shifts the gauge through three set-up modes: speedometer/tachometer, distance, and time. 10. Drive Select Indicator - Displays 4WD when selected by the drive select switch. The display is blank when in 2WD. NOTE: The Mode Button must be pressed and released to shift modes. Approximately two seconds after the Mode Button is released, the digital gauge will return to full display. 11.
NOTE: Both the ignition and fuel pump functions will be interrupted by the Tilt Sensor if the ATV tips over past 60°-70°. Righting the ATV will reactivate the ignition and fuel pump. Oil Level Stick There is an oil level stick for checking the engine oil level. To check the oil level, use the following procedure. 1. To remove the seat, pull back on the latch release (located under the right rear of the seat); then raise the rear of the seat and slide it rearward. 2.
2012 XC 450 i When loading a trailer properly, two items are critical: Gross Trailer Weight (the weight of the trailer plus cargo) and Trailer Tongue Weight. 1. Engage the brake lever lock and place the transmission in gear. ! WARNING Failure to engage the brake lever lock and place the transmission in gear could result in the ATV rolling off the trailer in the event of tie-down strap failure. ! WARNING Never exceed any of the ATV weight restrictions.
Recommended Engine/Transmission Oil Filling Gas Tank 2012 XC 450 i CAUTION ! WARNING Any oil used in place of the recommended oil could cause serious engine damage. Do not use oils which contain graphite or molybdenum additives. These oils can adversely affect clutch operation. Also, not recommended are racing, vegetable, non-detergent, and castor-based oils. Always fill the gas tank in a well-ventilated area.
New ATV’s and renewed ATV engines require a “break-in” period. The first month is most critical to the life of this ATV. Proper operation during this break-in period will help assure maximum life and performance from the ATV. During the first 10 hours of operation, always use less than ½ throttle. Varying the engine RPM during the break-in period allows the components to “load” (aiding the engine/transmission component mating process) and then “unload” (allowing components to cool).
2012 XC 450 i General Maintenance NOTE: Proper maintenance of the ATV is important for optimum performance. Follow the Maintenance Schedule and all ensuing maintenance instructions/information. If, at any time, abnormal noises, vibrations, or improper functioning of any component of this ATV is detected, DO NOT OPERATE THE ATV. Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair.
NOTE: Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capability. Using a garden hose, wash the radiator to remove any debris preventing air flow. CAUTION Arctic Cat does not recommend using a pressure washer to clean the radiator core. The pressure may bend or flatten the fins causing restricted air flow, and electrical components on the radiator could be damaged. Use only a garden hose with spray nozzle at normal tap pressure.
2012 XC 450 i General Lubrication 7. Install the oil filter drain plug and tighten securely. Cables 8. Install the engine drain plug and tighten it securely. Pour the recommended oil in the filler hole. Install filler plug. None of the cables require lubrication; however, it is advisable to lubricate the ends of the cables periodically with a good cable lubricant.
4. Pour recommended oil into each filler hole. NOTE: If the gear case has a level plug, fill to the threads of 1. Pump the brake lever 2 or 3 times. the level plug. If the gear case has only a fill plug, fill to within 1 in. of the threads of the fill plug. 2. Engage the brake lever lock. NOTE: Arctic Cat recommends the use of genuine Arctic NOTE: The brake lever lock must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. Cat lubricants. 5.
Ball Joint Boots (Upper and Lower/ Right and Left) Drive Axle Boots 2012 XC 450 i 1. Inspect all drive axle boots for cracks, tears, or perforations. 1. Secure the ATV on a support stand to elevate the front wheels. 2. If boot damage is present, contact an authorized Arctic Cat ATV dealer for service. 2. Remove both front wheels. 3. Inspect the four ball joint boots for cracks, tears, or perforations. CC791 CC793 4.
2012 XC 450 i Maintenance Charging 6. If using the CTEK Multi US 800, there are no further buttons to push. If using the CTEK Multi US 3300, press the Mode button (A) at the left of the charger until the Maintenance Charge Icon (B) at the bottom illuminates. The Normal Charge Indicator (C) should illuminate on the upper portion of the battery charger. NOTE: Arctic Cat recom- 800E 1. When charging a battery in the vehicle, be sure the ignition switch is in the OFF position.
NOTE: For optimal charge and performance, leave the charger connected to the battery for a minimum 1 hour after the Maintenance Charge Indicator (D) illuminates. If the battery becomes hot to the touch, stop charging. Resume after it has cooled. 7. Once the battery has reached full charge, unplug the charger from the 110-volt electrical outlet.
Spark Plug 0744-527 NOTE: Some jumper cables may be the same color but the clamps or ends will be color-coded red and black. 7. Attach one clamp of the negative (black) jumper cable to the negative (-) terminal (3) of the good battery (B); then attach the other clamp of the negative (black) jumper cable (4) to an unpainted metal surface (A) on the engine or frame well away from the dead battery and fuel system components.
3. Tighten the knurled nut against the throttle cable adjuster securely; then slide the rubber boot over the adjuster. Air Filter The air filter inside the air filter housing must be kept clean to provide good engine power and gas mileage. If the ATV is used under normal conditions, service the filter at the intervals specified. If operated in dusty, wet, or muddy conditions, inspect and service the filter more frequently. Use the following procedure to remove the filter and inspect and/or clean it. 1.
2012 XC 450 i NOTE: The V-belt and pulleys should be inspected every 500 miles and the belt replaced (if necessary). CAUTION Tires When breaking the tire bead loose from the wheel, be extremely careful not to damage the inner wheel surface or the tire bead. ! WARNING Always use the size and type of tires as specified. Refer to the Specifications chart for proper tire inflation pressure, and always maintain proper tire inflation pressure.
2012 XC 450 i Muffler/Spark Arrester To replace the headlight bulb, use the following procedure. The muffler has a spark arrester which must be periodically cleaned. At the intervals shown in the Maintenance Schedule, clean the spark arrester using the following procedure. ! WARNING 2. Grasp the bulb housing, turn it counterclockwise, and remove the bulb. 3. Install the new bulb into the housing and rotate it completely clockwise. 4. Install the wiring harness connector.
2012 XC 450 i 2. Measure the distance from the floor to the mid-point of each headlight. 3. Using the measurements obtained in step 2, make horizontal marks on the aiming surface. 4. Make vertical marks which intersect the horizontal marks on the aiming surface directly in front of the headlights. 5. Switch on the lights. Make sure the HIGH beam is on. DO NOT USE LOW BEAM. 6. Observe each headlight beam aim. Proper aim is when the most intense beam is centered on the vertical mark 5 cm (2 in.
Preparation for Storage CAUTION Prior to storing the ATV, it must be properly serviced to prevent rusting and component deterioration. Arctic Cat recommends the following procedure to prepare the ATV for storage. An authorized Arctic Cat ATV dealer should perform this service; however, the owner/operator may perform this service if desired. 1. Clean the seat cushion (cover and base) with a damp cloth and allow to dry. 2.
Preparation after Storage Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble-free riding. Arctic Cat recommends the following procedure to prepare the ATV. 2012 XC 450 i CAUTION Before installing the battery, make sure the ignition switch is in the OFF position. 2. Clean the engine. Remove the cloth from the exhaust system. 7. Check the entire brake systems (fluid level, pads, etc.
2012 XC 450 i Maintenance Record DATE 60 Previous MILEAGE Main Table of Contents SERVICE PERFORMED/NOTES Section Table of Contents Next
2012 XC 450 i Limited Warranty Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic Cat ATV it assembles and on each genuine Arctic Cat ATV part and accessory assembled or sold by an authorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retail purchaser; however, the balance of the unused warranty may be transferred to another party.
2012 XC 450 i Warranty Procedure/Owner Responsibility At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.
2012 XC 450 i Arctic Cat ATV Emission Control Warranty Statement Warranty Rights and Obligations Arctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air Resources Board are pleased to explain the emission control system warranty for each new Arctic Cat ATV sold in the state of California. In California, a new ATV must be designed, built, and equipped to meet the state’s stringent anti-smog standards.
2012 XC 450 i Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as (5) use of replacement components or accessories not conforming to Arctic Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January Cat specifications which adversely affect performance, and/or 1st, 1997: (6) use in competitive racing or related events. A.
2012 XC 450 i U.S. EPA Emission Control Statement/Warranty Coverage - ATV (U.S. Only) COMPONENTS COVERED STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent The emissions warranty covers major emissions control components and purchaser, that all U.S. EPA-certified Arctic Cat ATV’s are designed, built, emission-related components listed as follows and equipped to conform to all U.S. EPA Emission Control Regulations.
2012 XC 450 i Declaration Of Conformity Application of council directives: EMC Directive 97/24/EC Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: XC 450 i 4x4 Standards to which conformity declared: Manufacturer (if not issuing agent): is EN 61000-6-2:2005 EN 55012:2007 Arctic Cat Inc. 601 Brooks Ave S.
Previous Main Table of Contents )___________________________________ Before operating, you should take an ATV Rider Course to learn ATV riding skills or reinforce your current good riding skills. In U.S.A., call 1-800-887-2887 to enroll in the half-day ATV RiderCourse nearest you or ask your dealer for assistance. The course instructor will charge a small fee for each person taking the course. In Canada, call (613) 739-1535.
Previous Main Table of Contents ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O.
2 XC 450 i Identification Numbers Record ! WARNING Indicates a potential hazard that could result in serious injury or death. 1. KEY IDENTIFICATION NUMBER: The key identification number is stamped on the key as shown in the illustration. Record this number in the space provided for reference if you ever need a new key. 2. VEHICLE IDENTIFICATION NUMBER: 3.
2012 XC 450 i ! WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate: • without proper training or instruction • at speeds too fast for your skills or the conditions • on public roads - a collision can occur with another vehicle • with a passenger - passengers affect balance and steering and increase risk of losing control ALWAYS: • use proper riding
Your ATV can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. 2012 300 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Training is available: U.S. owners, call For your safety, understand and follow all 800-887-2887; Canadian owners, call the warnings contained in this Operator’s 613-739-1535.
2012 300 Foreword Congratulations and thank you from Arctic Cat Inc. for purchasing an ARCTIC CAT® All-Terrain Vehicle (ATV). Built with American engineering and manufacturing know-how, it is designed to provide superior ride, comfort, utility, and dependable service. You have chosen a quality Arctic Cat ATV designed and assembled to give dependable service. Be sure, as the owner/operator of an Arctic Cat ATV, to become thoroughly familiar with its basic operation, maintenance, and storage procedures.
2012 300 Table of Contents Foreword................................................. 1 Parts and Accessories .......................... 1 DIVISION I - SAFETY ATV Safety Alert..................................... 4 Rider Training Course ........................... 5 Hangtag & Warning Information........... 6 Warning Labels (Utility)......................... 7 Warning Labels (DVX) ........................... 8 Warnings ...........................................9-16 Prevention ..............................
• Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV. • Never operate on excessively rough, slippery, or loose terrain. • Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident.
2012 300 ATV Safety Alert The Consumer Product Safety Commission has concluded that ALL-TERRAIN VEHICLES (ATV’s) may present a risk of DEATH or SEVERE INJURY in certain circumstances. Accidents may occur for many reasons: *** Over 2591 people, including many children, have died in accidents associated with ATV’s since 2005. *** Many people have become severely paralyzed or suffered severe internal injuries as a result of accidents associated with ATV’s.
Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S. owners only, one incentive, and free rider training courses for appropriate immediate family members per ATV purchase).
2012 300 Hangtag & Warning Information This Arctic Cat ATV comes with a hangtag and several labels containing important safety information. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement.
2012 300 Division I - Safety Warning Labels (Utility) KM152C Previous Main TOC Section TOC Next 7
Warning Labels (DVX) 2012 300 KM169E 8 Previous Main TOC Section TOC Next
! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Manual.
2012 300 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control. HOW TO AVOID THE HAZARD Never operate the ATV on any paved surfaces, including sidewalks, driveways, parking lots, and streets.
2012 300 Warnings Division I - Safety ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV. ! WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds.
2012 300 Warnings ! WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a footrest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
2012 300 Warnings Division I - Safety ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill. Never climb hills with slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes.
2012 300 Warnings ! WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this Operator’s Manual. Practice first on level ground. Be very careful when turning on any hill. Avoid crossing the side of a steep hill, if possible.
! WARNING POTENTIAL HAZARD Skidding or sliding. WHAT CAN HAPPEN You may lose control of the ATV. You may also regain traction unexpectedly, which may cause the ATV to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level, smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.
2012 300 Warnings ! WARNING POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on the ATV, or operation of the ATV with improper or uneven tire pressure, may cause loss of control increasing your risk of accident. HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator’s Manual for this ATV. Always maintain proper tire pressure as described in this Operator’s Manual.
Overview When using an ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it. If you don’t notice your conditions and surroundings before riding your ATV, you give up control over the situation. Using ATV prevention techniques helps you forecast potential hazards before they injure you or damage your ATV. Following the safety instructions and warnings in this manual will help you “P.A.S.S.” the safety test. P.A.S.S.
2012 300 Prevention These helmets should provide full-face protection. TESTIMONIAL DOCUMENT#: N490117A1 CITY/STATE: N. HUNTINGDON, PA SEX: M AGE: 6 BODY PART: HEAD DATE ACCIDENT: 14-06-94 DISPOSITION: DOA SYNOPSIS: The 6 year old male victim died from blunt force trauma to the head when the 4-wheel ATV on which he was a passenger struck a rock on a hill connecting two roads and flipped over backwards onto the victim, shattering his bicycle helmet.
1. TIRES AND WHEELS B. Throttle Correct tire pressure is crucial. Consult the General Maintenance section of this Operator’s Manual for tire pressure guidelines. Incorrect tire pressure can cause poor handling, instability, and a loss of ATV control. The throttle should have a free, smooth range of motion. If it seems to “stick” at any point, refer to the General Maintenance section of this Operator’s Manual for instructions.
2012 300 Prevention 5. CHASSIS AND DRIVE TRAIN Grass and leaves can gum-up your suspension and shocks. Clear and clean the suspension arms, shock absorbers/springs, and fenders. Check smoothness by turning the handlebar full-left and full-right. Verify there is no binding, restrictions, freeplay, or looseness in steering components. Check and clean the drive chain and sprockets of foreign material and debris. Check drive chain adjustment. Check: 1. 2. 3. 4. 5.
Emergency Kit with Flashlight and First Aid Kit You’ll need several items in your Emergency Kit including a flashlight. The matches will come in handy if you need to start a fire to stay warm. Flares are appropriate for signaling help. A first aid kit is very important if an injury of some type should happen. A good First Aid Kit should include bandages, antiseptic spray, gauze, tape, etc. Previous Main TOC Division I - Safety 2012 300 Prevention Carry these items: 1. 2. 3. 4. 5.
2012 300 Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force. Although a car is relatively stable, enough centrifugal force can cause an ATV to overturn.
Overview You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Judgment” means you need to use yours. Do you consider yourself to be pretty conservative, or are you a heavy risktaker? Before continuing with this section on sound judgment, check your Risk Factor by doing this short survey: 1. Do you drive over the speed limit? 1 2 3 Never Sometimes Often 2. Are you more daring around your friends than you are when alone? 1 2 3 Never Sometimes Often 3.
2012 300 Sound Judgment The thing about terrain is that sometimes you don’t know it’s changed until you get there. Whether it’s familiar or not, check out your surroundings before and during your ride. Trail Signs Night Riding Riding at night can be very hazardous. Obstacles and other hazards (that are easily identified during daytime) are much more difficult to see and avoid. When night riding, make sure the lights are properly adjusted and in good working order.
Other Vehicles ATV Maintenance Depending on where you’re riding, you might encounter other ATV’s, bikes, or motor vehicles on public lands. Respect the presence of cars if you’re crossing roads or riding in public areas and make yourself be seen. If you can’t see other vehicles coming, that means you’re invisible, too. You have to maintain your ATV. The General Maintenance section of this Operator’s Manual tells you about taking care of your ATV.
2012 300 Sound Judgment Towing Capacity - Total weight of trailer and all cargo in the trailer. NOTE: Tongue and accessory weight (winch, gun scabbard brackets, etc.) must be included as part of the front and rear rack weights. ! WARNING Operating this ATV with improper modifications can be hazardous. Improper installation of accessories or modification of the ATV may cause changes in handling which could lead to an accident.
If your sense of adventure persuades you to do illegal drugs when you’re riding your ATV, this is a reality check. Something to think about—there can be legal consequences that will take away all that freedom you love. Don’t use alcohol or drugs before or during your ATV ride. THE EFFECTS OF ALCOHOL* Reckless Riding If you are involved in an ATV accident when you’re speeding, you have a 25% chance of landing yourself in the hospital.
2012 300 Supervision Overview Experienced/Trained You’re responsible for supervising those Riders who ride your ATV. Your wisdom is valuable... it’ll bring them all back safely—your friends, your family, your relatives, and your ATV. It’s crucial that you consider yourself a supervisor for all riders of your ATV. Whether you accept responsibility or not, the truth is that you are responsible for others riding your ATV. If anyone is going to borrow your ATV, you are responsible for their supervision.
2012 300 DIVISION II - OPERATION/ MAINTENANCE ATV Specifications ENGINE AND DRIVE UTILITY DVX Four-Cycle/Liquid Cooled 72.7 x 65.2 mm (2.86 x 2.57 in.) 270 cc (16.5 cu in.) CDI NGK DPR7EA-9 0.8-0.9 mm (0.032-0.036 in.) Hydraulic w/Brake Lever Lock and Rear Foot Brake Type Bore x Stroke Displacement Ignition Type Spark Plug Type Spark Plug Gap Brake Type 186.9 cm (73.6 in.) 171.9 cm (67.7 in.) Height (Overall) 111.8 cm (44.0 in.) 113.5 cm (44.7 in.) Width (Overall) 105.1 cm (41.4 in.) 113.
Location of Parts and Controls (Utility) 2012 300 1. Battery 2. Headlights 3. Hand Brake Lever 4. Fuel Valve 5. Choke Lever 6. Seat Lock Lever 7. Rear Foot Brake KM091A 8. Kick Starter 9. Engine Stop Switch 10. Brake Lever Lock 11. Key Switch 12. Shift Lever 13. Throttle Limiter 14. Throttle Lever 15. Starter Button KM119A 16. Taillight/Brakelight 17. Operator’s Manual Location 18. Headlight OFF/HI/LO Switch 19. Reverse Override Button 20.
2012 300 Location of Parts and Controls (DVX) 1. Battery 2. Headlight 3. Hand Brake Lever 4. Fuel Valve 5. Choke Lever 6. Seat Lock Lever 7. Rear Foot Brake 8. Shift Lever KM186A 9. Brake Lever Lock 10. Engine Stop Switch 11. Key Switch 12. Reverse Override Button 13. Throttle Limiter 14. Throttle Lever 16. Taillight/Brakelight KM187A 17. Operator’s Manual Location 18. Headlight OFF/HI/LO Switch 19.
2012 300 ATV Operation 1. Ensure that the fuel valve is in the ON position. . Basic Operating Maneuvers 2. Mount the ATV and sit down. Active riding and basic maneuvers are the foundation of your ATV ride. Without basic skills, it’s impossible to move to this level— active riding. These are your basic maneuvers: • • • • • • • 3. Compress the hand brake; then engage the brake lever lock. 4. Shift the transmission into neutral. 5. Turn on the ignition.
2012 300 ATV Operation Starting A Cold Engine Shifting (Utility) 1. Turn off all electrical accessories This ATV has a dual-range automatic (lights, etc.); then rotate the ignition transmission with reverse. To shift the switch key to the first position (ON) ATV, follow these steps: leaving the headlights OFF. Note 1. To engage the high range from neuthat the Neutral light is illuminated. tral, move the shift lever outward 2. Push the choke lever to the left. and forward. 2.
2012 300 ATV Operation Shifting (DVX) This ATV has a single-range automatic transmission with reverse. To shift the ATV, follow these steps: 1. To engage the forward gear from neutral, move the shift lever outward and forward. 2. To engage reverse gear from neutral, move the shift lever outward and rearward into the R position. 4. Never “ride” the brake.
2012 300 ATV Operation Leaning, Weight Shift, and Balance Handling the ATV (Active Riding Techniques) Active riding involves moving your body. You must learn to lean and shift your weight into your turns to maintain control. Your safety depends on using safe riding techniques. Statistics from the U.S.
2012 300 ATV Operation Sharp Turns After mastering wide turns, practice the advanced skill of sharp turns. ATV-0046 ATV-0045 ATV-0044 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing—shift your body weight to the inside of the turn. 3. Gradually increase your speed as you come out of the turn. ATV-202 1. Ease off the throttle as you approach the turn to slow down. 2.
2012 300 ATV Operation Quick Turns K-Turns Division II - Operation/ Maintenance Quick turns are the most difficult turns Use K-turns if you accidentally stall and should only be done after you are while riding uphill; you need to take experienced with your ATV. action before the ATV rolls backward down the hill. ATV-203 1. Ease off the throttle as you approach the turn to slow down. 2.
2012 300 ATV Operation 1. Stop where you are, apply the brakes, and shift to neutral. 2. Shut off the engine. 3. Keep your body weight shifted forward. 4. Get off the ATV on the uphill side. 5. If you’re to the left of the ATV, turn the handlebar all the way left. ATV-0033 6. Partially release the brake, but lightly hold the brake lever. 1. Accelerate before you start climbing; then maintain a steady pace. 7. Let the ATV roll to your right side until it faces slightly downhill. 2.
ATV-0018 ATV-0017 ATV-0030 ATV-0028 ATV-0031 ATV-0029 1. Shift your body weight as far back on the seat as possible. 1. Keep your speed low and consistent. 2. Shift into low range; stay out of neutral. 2. Shift all your body weight to the uphill side of the seat; also, support your weight on the uphill footrest. 3. Lightly apply the brake and release the throttle lever completely. 3. Steer like you’re driving into the hill. Sidehilling/Traversing 4.
2012 300 ATV Operation ATV-0016 ATV-0026 ATV-206 1. Ease off the throttle as you approach the obstacle. 2. Turn the handlebar. At the same time, shift your weight and balance as you swerve. Use the principles of leaning, weight shifting, and balancing—shift your body weight to the inside of the turn. 3. Keep your hand off the brake until the emergency is over and you’re back in control. Crossing Obstacles ATV-0027 1. Keep your speed way down; less than 5 mph. 2. Approach the obstacle head-on. 3.
2012 300 ATV Operation 1. Use the ATV’s momentum to clear the obstacle. 2. Don’t pull up on the handlebar. 3. Don’t apply the throttle. 2. Engage the brake lever lock. 3. Find something to block the rear tires. Stalling on a Hill If you use the right method for riding uphill, this shouldn’t happen. But if you Driving an ATV and a car have some have a problem, do this: similarities; however, there are a few sit1.
2012 300 ATV Operation 1. Stop completely on the shoulder of the road. 2. Check both directions for traffic. 3. Crossing near a blind corner or intersection is dangerous; don’t do it. 4. Drive straight across to the opposite shoulder. 3. If the brakes are frozen, take the ATV to a warmer area to thaw out the brakes. ! WARNING Do not attempt to free frozen brakes by pouring warm water on the brake pads and housings. 5.
2012 300 General Information ATV Identification Numbers Control Locations and Functions The Arctic Cat ATV has two identifica- Ignition Switch tion numbers: Vehicle Identification Number (VIN) and Engine Serial Num- The ignition switch has three positions. ber (ESN). The VIN is located on the front of the frame. KM185 OFF position — All electrical circuits are off. The engine will not start. The key can be removed in this position.
2012 300 KM203A KM161B 1. Squeeze the hand brake two or three times and release it. 2. Push and hold the brake lever lock. 3. While pushing forward on the brake lever lock, squeeze the brake lever. NOTE: It will click as it engages and the brake lever will not return to its released position. KM124A Hand Brake Lever 4. Release the brake lever lock by squeezing the brake lever. It will return to its released position.
2012 300 Engine Stop Switch ! WARNING Never use the brake lever lock as a parking brake or depend on it to hold the ATV when parking on a hill. The brake may relax if left engaged for a long period of time. This could cause an accident; therefore, do not leave the ATV on a hill depending on the brake lever lock. Always block the downhill side of the wheels if leaving the ATV on a hill or park the ATV in a sidehill position. Rear Foot Brake OFF position - The ignition circuit is off.
2012 300 Throttle Lever Control engine RPM with the position of the throttle lever. Operate this lever with the thumb. Pushing it forward increases engine RPM and allowing it to retract decreases engine RPM. KM146A KM122A Throttle Limiter Screw Throttle lever travel may be limited by adjusting the throttle limiter screw. The throttle limiter should be adjusted according to the operator’s skill and experience. To adjust the throttle limiter, use the following procedure.
2. High Beam Indicator - A blue light will illuminate when the engine is running, the ignition switch is in the LIGHTS position, and the headlight switch is in the HI beam position. 2012 300 NOTE: Debris in front of the 2. High Beam Indicator - A blue light will illuminate when the engine is running, the ignition switch is in the LIGHTS position, and the headlight switch is in the HI beam position. KM176A 1. Temperature Indicator - A red light will illuminate if the engine overheats.
2. Mode/Set Button (2) - In conjunction with Mode/Set Button (1), shifts the LCD through mode and reset operations. NOTE: 2012 300 To shift the display between mph and km/h, press the Mode/Set Button for two seconds. The LCD will display either mph or km/h on the right-side of the dis3. Coolant Temperature Indicator play. The Odometer/Trip Meter (7) (3) - Displays approximate engine will shift to correspond (miles/kilocoolant temperature. meters) with the speedometer.
2012 300 3. Tighten the drain screw securely. ! WARNING Draining fuel from the carburetor can be hazardous. Fuel can catch on fire if not handled properly. When draining the carburetor, always shut the engine off. Do not smoke and never drain or refuel in an area where there are open flames or sparks. Dispose of drained fuel properly. Oil Level Inspection Window The oil level inspection window is located on the lower-right side of the engine.
2012 300 ! WARNING KM107 Rack Loading (Front and Rear) - Utility The front rack and rear rack are designed to carry specified load capacities. Always refer to the ATV Load Capacity Ratings Chart for proper capacities. ! WARNING Make sure the loads on the front and rear racks will not interfere with the ATV controls or obstruct the view of the operator. Also, make sure the loads are evenly distributed, properly secured, and will not shift while operating the ATV.
CAUTION Do not use white gas. Only Arctic Cat approved gasoline additives should be used. Recommended Engine Oil CAUTION Any oil used in place of the recommended oil could cause serious engine damage. Do not use oils which contain graphite or molybdenum additives. These oils can adversely affect clutch operation. Also, not recommended are racing, vegetable, non-detergent, and castor-based oils.
3. Turn the cap clockwise to tighten the cap securely after filling the tank; then install the vent tube making sure it is properly routed. ! WARNING Do not overfill the gas tank. 2012 300 When the engine starts, allow it to warm up properly. Idle the engine several minutes until the engine has reached normal operating temperature. Do not idle the engine for excessively long periods of time. Burnishing Brake Pads Brake pads must be burnished to achieve full braking effectiveness.
General Maintenance 2012 300 If the owner/operator does not feel qualified to perform any of these maintenance procedures or checks, take the ATV to an authorized Arctic Cat ATV dealer for professional service. If, at any time, abnormal noises, vibrations, or improper functioning of any component of this ATV is detected, DO NOT OPERATE THE ATV. Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair.
2012 300 Maintenance Schedule Item Page Air filter (Engine) After 1 month 3 months 6 months break-in 64 I Air filter (V-belt housing) 63 I Battery 59 I I I I * Brake components 58 I Inspect every time before riding Brake fluid 58 I *Replace every 2 years Brake hoses 58 I * Chassis nuts and bolts — I Cooling system 55 I Electrical connections — I * Engine nuts and bolts — I Engine oil 56 C *Replace every 4 years T Inspect every time before riding I I C Frame/welds/rack
2012 300 Cooling System NOTE: Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capability. Using a garden hose, wash the radiator to remove any debris preventing air flow. CAUTION Arctic Cat does not recommend using a pressure washer to clean the radiator core. The pressure may bend or flatten the fins causing restricted air flow, and electrical components on the radiator could be damaged. Use only a garden hose with spray nozzle at normal tap pressure.
The shock absorber has a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and loading conditions. If the spring action is too soft or too stiff, adjust it according to the chart. 2012 300 Engine Oil and Screen NOTE: Refer to the recommended oil viscosity chart (on page 51) in this manual for the proper engine oil. Change the engine oil and clean the oil screen at the scheduled intervals.
2012 300 CD628 KM106A 5. Install the O-ring, screen/filter, compression spring, and the O-ring; then secure with the screen/filter cap. Tighten cap to 11 ft-lb. 4. Install the drain plug and tighten to 22 ft-lb. 7. Start the engine (while the ATV is outside on level ground) and allow it to idle for a few minutes. 6. Start the engine and drive the ATV to warm up the transmission; then check for any leaks around the drain and fill plugs. 8. Turn the engine off.
2012 300 5. Pour 150 ml (5 fl oz) of recom- Brake Hoses mended lubricant into the fill plug hole; then install the fill plug and Carefully inspect the hydraulic brake hoses for cracks or other damage. If tighten securely. found, take the ATV to an authorized 6. Start the engine and drive the ATV Arctic Cat ATV dealer to have the brake to warm up the rear drive; then hoses replaced. check for any leaks around the drain Brake Pads and fill plugs.
2012 300 Tie Rod Boots (Inner and Outer/Right and Left) KM161B 3. Attempt to push the ATV. Protective Rubber Boots The protective boots should be inspected periodically according to the Maintenance Schedule. Ball Joint Boots (Upper and Lower/Right and Left) KM117B 1. Secure the ATV on a support stand to elevate the front wheels. 2. Remove both front wheels. 3. Inspect the four tie rod boots for cracks, tears, or perforations. 4.
2012 300 Maintenance Charging NOTE: Arctic Cat recommends the use of the CTEK Multi US 800 or the CTEK Multi US 3300 for battery maintenance charging. Maintenance charging is required on all batteries not used for more than two weeks or as required by battery drain. 1. When charging a battery in the vehi800E cle, be sure the ignition switch is in NOTE: The maintainer/charger the OFF position. will charge the battery to 95% 2.
2012 300 3. Connect the red terminal lead from the charger to the positive terminal of the battery; then connect the black terminal lead of the charger to the negative terminal of the battery. 1. On the vehicle to be jump-started, remove the battery cover and any terminal boots. 4. Plug the charger into a 110-volt electrical outlet. Any time service is performed on a battery, the following must be observed: keep sparks, open flame, cigarettes, or any other flame away. Always wear safety glasses.
2012 300 CAUTION Failure to disconnect electronic accessories during jump-starting may cause system damage due to power spikes. 6. Attach one clamp of the positive (red) jumper cable to the positive (+) terminal (1) of the dead battery (C) being careful not to touch any metal with the other clamp; then attach the other clamp of the positive (red) jumper cable to the positive (+) terminal (2) of the good battery (B). 0744-527 9.
2012 300 Engine Idle RPM Adjustment 3. Tighten the jam nut (1) against the throttle housing securely; then slide the rubber boot over the adjuster. Air Filter (V-Belt Housing) - Utility To properly adjust the idle, a tachometer is necessary. If one is not available, take the ATV to an authorized Arctic Cat ATV dealer. To adjust idle RPM: 1. Start the engine and warm it up to normal operating temperature. 1.
2012 300 NOTE: Inspect the filter element. If damaged or torn, it must be replaced. 3. Install the filter housing cover onto the filter housing. 4. Place the filter housing into position inside the left-front fender. Tighten the two screws securely. Air Filter (Engine) KM097A The air filter inside the air filter housing must be kept clean to provide good engine power and gas mileage. If the ATV is used under normal conditions, service the filter at the intervals specified.
2012 300 • Kinked or binding links 9. Clean any dirt or debris from inside • Excessive wear the air cleaner. Be sure no dirt enters The presence of any of the conditions the carburetor. requires drive chain replacement. Take 10. Install the foam element into its the ATV to an authorized Arctic Cat ATV frame; then place the assembly into dealer for this service. position in the housing and secure NOTE: If the drive chain is worn with the retaining nut. or damaged, the sprockets may 11.
2012 300 1. Loosen the two cap screws (1) at the rear of the axle housing; then loosen the cap screw (2) on the front of the brake caliper. 2. Install an appropriate pin through the axle hub and rear sprocket. ATV-649A ! WARNING The use of worn-out tires can be dangerous and can increase the risk of an accident. KM158A Tire Replacement 3. With a person seated on the ATV, The ATV has low-pressure tubeless tires. check chain tension at the mid-point Air is sealed by the contact surfaces of of the chain.
2012 300 Tubeless Tire Repair Should a leak or flat tire occur due to a puncture, the tire may be repaired using a plug-type repair. If the damage is from a cut or if the puncture cannot be repaired using a plug, the tire must be replaced. When operating the ATV in areas where transportation or service facilities are not readily available, it is strongly recommended to carry a plug-type repair kit and a tire pump along. Wheels 1. Park the ATV on level ground and engage the brake lever lock. KM139A 2.
2012 300 4. Connect the three-wire connector to the bulb; then install the rubber boot. ! WARNING Do not attempt to remove the bulb when it is hot. Severe burns may result. To replace the headlight bulb, use the following procedure. CAUTION When replacing the headlight bulb, be careful not to touch the glass portion of the bulb. Grasp the new bulb with a clean cloth. 1.
CAUTION 2012 300 A basic tool kit, located under the seat, is provided with the ATV. Maintain the tool kit with the ATV at all times. Division II - Operation/ Maintenance Always replace a blown fuse with a fuse of the same type and rating. If the new fuse blows after a short period of use, consult an authorized Arctic Cat ATV dealer immediately.
2012 300 Preparation for Storage CAUTION Prior to storing the ATV, it must be properly serviced to prevent rusting and component deterioration. Arctic Cat recommends the following procedure to prepare the ATV for storage. An authorized Arctic Cat ATV dealer should perform this service; however, the owner/operator may perform this service if desired. 1. Clean the seat cushion (cover and base) with a damp cloth and allow to dry. 2.
Preparation after Storage Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble-free riding. Arctic Cat recommends the following procedure to prepare the ATV. 1. Clean the ATV thoroughly. 2. Clean the engine. Remove the cloth from the exhaust system. 3. Check all control wires and cables for signs of wear or fraying. Replace if necessary. 4. Change the engine oil. 5. Check the coolant level and add properly mixed coolant as necessary. 6.
2012 300 Maintenance Record DATE 72 Previous HOURS Main TOC SERVICE PERFORMED/NOTES Section TOC Next
2012 300 Limited Warranty Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic Cat ATV it assembles and on each genuine Arctic Cat ATV part and accessory assembled or sold by an authorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retail purchaser; however, the balance of the unused warranty may be transferred to another party.
2012 300 Warranty Procedure/Owner Responsibility At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.
2012 300 Change of Address, Ownership, or Warranty Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this ATV. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage. Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the ATV is sold to another party.
2012 300 Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O.
2012 300 Arctic Cat ATV Emission Control Warranty Statement Warranty Rights and Obligations Arctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air Resources Board are pleased to explain the emission control system warranty for each new Arctic Cat ATV sold in the state of California. In California, a new ATV must be designed, built, and equipped to meet the state’s stringent anti-smog standards.
2012 300 U.S. EPA Emission Control Statement/ Warranty Coverage - ATV (U.S. Only) Statement/Warranty Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.
2012 300 Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.
2012 300 Declaration of Conformity Application of council directives: EMC Directive 97/24/EC Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: DVX 300 300 Utility Standards to which conformity is declared: Manufacturer (if not issuing agent): EN 61000-6-2:2005 EN 55012:2007 Arctic Cat Inc. 601 Brooks Ave S.
Identification Numbers Record 2012 300 ! WARNING Indicates a potential hazard that could result in serious injury or death. 1. KEY IDENTIFICATION NUMBER: The key identification number is stamped on the key as shown in the illustration. Record this number in the space provided for reference if you ever need a new key. 2. VEHICLE IDENTIFICATION NUMBER: 3.
2012 300 ! WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE NEVER USE AN APPROVED ON PUBLIC HELMET AND ROADS PROTECTIVE GEAR NEVER CARRY NEVER USE PASSENGERS WITH DRUGS OR ALCOHOL NEVER operate: • without proper training or instruction • at speeds too fast for your skills or the conditions • on public roads - a collision can occur with another vehicle • with a passenger - passengers affect balance and steering and increase risk of losing control ALWAYS: • use proper riding techni
2012 350-425 Your ATV can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Training is available: U.S. owners, call For your safety, understand and follow all 800-887-2887; Canadian owners, call the warnings contained in this Operator’s 613-739-1535.
2012 350-425 Foreword At the time of publication, all information and illustrations in this manual were technically correct. Some illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is This Operator’s Manual is furnished to incurred. ensure that the operator is aware of safe operating procedures.
2012 350-425 Table of Contents Foreword................................................. 1 Parts and Accessories .......................... 1 DIVISION I - SAFETY ATV Safety Alert..................................... 4 Rider Training Course ........................... 5 Hangtags ................................................ 6 Warning Labels & Information.............. 7 Warnings ...........................................8-15 Prevention .......................................
• Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV. • Never operate on excessively rough, slippery, or loose terrain. • Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident.
ATV Safety Alert The Consumer Product Safety Commission has concluded that ALL-TERRAIN VEHICLES (ATV’s) may present a risk of SERIOUS INJURY or DEATH in certain circumstances. Accidents may occur for many reasons: * Over 2591 people, including many children, have died in accidents associated with ATV’s since 2005. * Many people have become severely paralyzed or suffered serious internal injuries as a result of accidents associated with ATV’s.
Rider Training Course 2012 350-425 Division I - Safety Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S. owners only, one incentive, and free rider training courses for appropriate immediate family members per ATV purchase).
2012 350-425 Hangtags An Arctic Cat ATV comes with hangtags containing important safety information. Anyone who rides the ATV should read and understand this information before riding. (350) 2257-220 2258-133 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344.
2012 350-425 An Arctic Cat ATV comes with several labels containing important safety information. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have purchased may differ from those shown on this page.
2012 350-425 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered.
2012 350-425 Warnings Division I - Safety ! WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads, or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road, or highway, even a dirt or gravel one. In many states it is illegal to operate an ATV on public streets, roads, or highways. ! WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved helmet, eye protection, and protective clothing.
2012 350-425 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV. ! WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds.
! WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a footrest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
2012 350-425 Warnings ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills. ! WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly.
2012 350-425 Warnings Division I - Safety ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill. Never climb hills with slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes.
2012 350-425 Warnings ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in this Operator’s Manual. ! WARNING POTENTIAL HAZARD Skidding or sliding.
! WARNING POTENTIAL HAZARD Operating the ATV with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may cause changes in handling which, in some situations, could lead to an accident. HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or improper use of accessories.
2012 350-425 Prevention Overview Gloves When using an ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it. If you don’t notice your conditions and surroundings before riding your ATV, you give up control over the situation. Using ATV prevention techniques helps you forecast potential hazards before they injure you or damage your ATV. Your hands are targets for flying objects and branches.
Eye Protection Wear eye protection, such as goggles, to completely surround your eyes to prevent getting dirt or other items in your eyes. Do not depend on sunglasses for proper eye protection. Sunglasses are not recommended; they don’t prevent objects from flying in through the sides. These helmets should provide full-face Long Pants and Long protection. If you drop or damage your helmet, get a new one immediately.
2012 350-425 Prevention A. Brakes Squeeze the hand brake lever. If it feels soft or “squishy,” it could be low on fluid or have a leak — refer to the General Maintenance section of this Operator’s Manual for instructions. Don’t use the ATV until the brakes are operating normally. 4. OIL AND FUEL Start with a full tank of gas before every ride, and while you’re at it, top off the oil. Don’t forget to check for fluid leaks around the ATV.
• • • • Identification Tools Water Identification First Aid Kit If something does happen to you, the emergency personnel will want to know For rides that are longer in duration and who you are and whom to contact. It’s distance, the following additional items possible you may be in no condition to give them that information. Put your I.D. are recommended: in your pocket before you ride. Without • Cellular Phone it, you’re anonymous.
Active Riding 2012 350-425 Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force. Although a car is relatively stable, enough centrifugal force can cause an ATV to overturn.
Overview You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Judgment” means you need to use yours. Do you consider yourself to be pretty conservative, or are you a heavy risktaker? Before continuing with this section on sound judgment, check your Risk Factor by doing this short survey: 1. Do you drive over the speed limit? 1 2 3 Never Sometimes Often 2. Are you more daring around your friends than you are when alone? 1 2 3 Never Sometimes Often 3.
Sound Judgment The thing about terrain is that sometimes you don’t know it’s changed until you get there. Whether it’s familiar or not, check out your surroundings before and during your ride. 2012 350-425 Trail Signs Night Riding Riding at night can be very hazardous. Obstacles and other hazards (that are easily identified during daytime) are much more difficult to see and avoid. When night riding, make sure the lights are properly adjusted and in good working order.
Other Vehicles ATV Maintenance Depending on where you’re riding, you might encounter other ATV’s, bikes, or motor vehicles on public lands. Respect the presence of cars if you’re crossing roads or riding in public areas and make yourself be seen. If you can’t see other vehicles coming, that means you’re invisible, too. You have to maintain your ATV. The General Maintenance section of this Operator’s Manual tells you about taking care of your ATV.
Sound Judgment Load Capacity Ratings Chart Arctic Cat ATV Load Capacity Ratings Item Specifications 2012 350-425 ! WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly. (lb) (kg) WHAT CAN HAPPEN Vehicle Load Capacity 450 204 Front Rack (max) 75 34 Could cause changes in ATV handling, which could lead to an accident.
Be aware of prescription and over-thecounter medications. Drowsiness and impaired judgment can be caused by a wide variety of medications. The same is true of allergy, cold, flu, and headache medications. Your physical size and weight can’t protect you... just one antihistamine tablet can affect your judgment. If your sense of adventure persuades you to do illegal drugs when you’re riding your ATV, this is a reality check.
2012 350-425 Supervision Overview Experienced/Trained You’re responsible for supervising those Riders who ride your ATV. Your wisdom is valuable... it’ll bring them all back safely— your friends, your family, your relatives, and your ATV. It’s crucial that you consider yourself a supervisor for all riders of your ATV. Whether you accept responsibility or not, the truth is that you are responsible for others riding your ATV. If anyone is going to borrow your ATV, you are responsible for their supervision.
DIVISION II - OPERATION/ MAINTENANCE ATV Specifications ENGINE 2012 350-425 350 425 Type Four-Cycle/Oil Cooled Four-Cycle/Liquid Cooled Bore x Stroke 81 mm x 71.2 mm (3.19 x 2.80 89 mm x 71.12 mm (3.5 x in.) 2.8 in.) Displacement 366 cc (22.33 cu in.) Spark Plug Type NGK CPR8E NGK CR7E Spark Plug Gap 0.5-0.6 mm (0.019-0.024 in.) 0.7-0.8 mm (0.028-0.031 in.) Brake Type Hydraulic w/Brake Lever Lock and Rear Foot Brake 442 cc (27 cu in.) CHASSIS 211.6 cm (83.3 in.) Height (Overall) 116.
2012 350-425 Location of Parts and Controls 1. Battery 2. Headlights 3. Hand Brake Lever 4. Power Distribution Module 5. Electrical Access Panel 6. Seat Latch 7. Storage Compartment KC344B 8. Reverse Override Switch 9. Rear Foot Brake 10. Brake Lever Lock 11. Key Switch 12. Shift Lever 13. Throttle Limiter 14. Throttle Lever 15. DC Power Outlet 16. Taillight/Brakelight KC354B 17. Operator’s Manual Location 18. Headlight HI/LO Switch 19. Starter Button 20. Engine Stop Switch 21.
2012 350-425 ATV Operation Starting the Engine Basic Operating Maneuvers Always start with the ATV on a flat, level surface. Carbon monoxide poisoning can Active riding and basic maneuvers are kill you, so keep your ATV outside while the foundation of your ATV ride. Without it’s running. Follow these steps to start it basic skills, it’s impossible to move to up: this level— active riding. These are your 1. Mount the ATV and sit down. basic maneuvers: 2. Engage the brake lever lock.
2012 350-425 ATV Operation CAUTION Do not run the starter motor for more than eight seconds per starting attempt. The starter motor may overheat causing severe starter motor damage. Allow 15 seconds between starting attempts to allow the starter motor to cool. 738-436A 2. Press the starter button. CAUTION Do not run the starter motor for more than eight seconds per starting attempt. The starter motor may overheat causing severe starter motor damage.
2012 350-425 ATV Operation Shifting The Arctic Cat ATV with an automatic transmission has a dual-range transmission with reverse. To shift the ATV, follow these steps: ! WARNING Do not start the engine or operate this ATV with the clutch shield removed. Serious injury could result. Parking Parking involves following the previous rules for braking; then: 1. After the ATV stops, shift into neutral. 2. Stop the engine using the engine stop switch. 1.
2012 350-425 ATV Operation Safe riding techniques include: • • • • • • • • • • • Riding Leaning, Weight Shift, and Balance Wide Turns Sharp Turns Quick Turns K-Turns Riding Uphill Riding Downhill Sidehilling/Traversing Swerving Crossing Obstacles ATV-0013 Riding Once the engine’s warm, the ATV is ready to go. ATV-0024 ATV-0012 1. Keep your feet on the footrests and both hands on the handlebar. 2. Hold the brake lever, and release the brake lever lock. ATV-0025 3. Shift into gear. 4.
ATV-0045 ATV-0039 ATV-0044 ATV-0040 1. Ease off the throttle as you approach the turn to slow down. 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing—shift your body weight to the inside of the turn. 2. Use the principles of leaning, weight shifting, and balancing—shift your body weight to the inside of the turn. 3. Gradually increase your speed as you come out of the turn. 3.
2012 350-425 ATV Operation ATV-0022 ATV-0023 1. Ease off the throttle as you approach the turn to slow down. 2. Turn the handlebar, shift your weight, and balance at the same time as you enter the turn (use the principles of leaning, weight shifting, and balancing—shift your body weight to the inside of the turn). 3. Follow this with slight acceleration. 4. For multiple turns, repeat this movement as needed. 5.
2012 350-425 ATV Operation 5. If you’re to the left of the ATV, turn the handlebar all the way left. 6. Partially release the brake, but lightly hold the brake lever. 7. Let the ATV roll to your right side until it faces slightly downhill. 8. Reapply the brakes. 2. Lean as far forward as possible. For steeper hills, come off your seat to stand and lean forward. 3. If you lose speed, quickly shift to low range. At the same time, release the throttle (so your front tires don’t lift), OR 9.
2012 350-425 ATV Operation 1. Shift your body weight as far back on the seat as possible. 2. Keep it in a low range; stay out of neutral. 3. Lightly apply the brake and ease up on the throttle. Sidehilling/Traversing Sidehilling is considered an advanced skill; it’s really tricky and unpredictable. So, whether your skills are advanced or not, try to avoid this kind of riding. If you’re in a situation where you absolutely have to sidehill, follow this method: 4.
2012 350-425 ATV Operation Crossing Obstacles 7. Keep your body loose to absorb any shock. Crossing obstacles is risky; avoid it if 8. If the ATV starts tipping, shift your possible. Riding over logs, rocks, and weight to keep it in balance. ruts means combining all the active riding skills into one big motion. Your ATV will respond differently for different To clear a single-track (only one tire conobstacles (logs, ruts, etc.
ATV Operation 1. Slow down. 2. Move forward on the seat. 3. Lean to inside of turn. 4. Turn handlebar. Parking on a Hill This shouldn’t be necessary, but if it is: 1. Keep it in gear. 2. Engage the brake lever lock. 3. Find something to block the rear tires. Stalling on a Hill If you use the right method for riding uphill, this shouldn’t happen. But if you have a problem, do this: 2012 350-425 NOTE: Engine damage caused by water ingestion or immersion will not be covered by Arctic Cat warranty. 1.
ATV Operation 2012 350-425 Driving In Cold Weather NOTE: After the brakes thaw, dry by applying them several NOTE: Check that all control them times while riding slowly. levers move freely. Make sure that the footrest, shift lever, and rear NOTE: After riding through water, foot brake are free of ice and snow. mud, snow, or slush, it is important to dry both brake systems before parking the ATV. ! WARNING 1.
General Information ATV Identification Numbers 2012 350-425 Ignition Switch Key The Arctic Cat ATV has two identification numbers: Vehicle Identification Number (VIN) and Engine Serial Number (ESN). Two keys come with the ATV. Keep the spare key in a safe place. An identifying number is stamped on each key. Use this number when ordering a replacement key. The VIN is located on the lower-front crossmember.
2012 350-425 Leaving the ignition switch in the ON or LIGHTS position for a long period of time when the engine is not running may cause the battery to discharge. Always leave the ignition switch in the OFF position when engine is not running. Gas Tank Valve (350) The gas tank valve is incorporated in the gas tank. There are three positions: ON, RES, and OFF. In the OFF position, the valve will not allow gasoline to flow to the carburetor.
2012 350-425 To either engage or disengage the front NOTE: The brake lever lock must wheels, move the switch to the 4WD lock the wheels. If it doesn’t, take position or to the 2WD position. the ATV to an authorized Arctic Cat ATV dealer for service. CAUTION Do not attempt to either engage or disengage 4WD while the ATV is moving. Hand Brake Lever/Brake Lever Lock 738-420B The hand brake is considered to be the normal operating (main) brake.
2012 350-425 Use the headlight HI/LO switch to select Throttle Lever the high or low headlight beam when the ignition switch is in the LIGHTS position. When the switch is in the HI position, the high beam will illuminate. When the switch is in the LO position, the low beam will illuminate. When the switch is in the Running Light position, the taillights and running lights will illuminate. Engine Stop Switch Pushing in on this button activates the starter motor.
2012 350-425 LCD Guage NOTE: All segments of the LCD will activate for approximately two seconds when the ignition switch is rotated to the ON position. 2. Temperature Indicator - If the engine coolant temperature exceeds the normal operating range, the temperature icon will begin flashing and the LCD will go blank for 30 seconds; then the LCD will return to normal. However, the temperature icon will continue to flash.
NOTE: When the bottom segment flashes, approximately 3.5 L (0.92 U.S. gal.) of gasoline remains in the tank. 6. Low Oil Pressure - Will be displayed during self-test at start-up. It will not be displayed during normal operation as oil pressure is not monitored on these models. 7. Odometer/Trip Meter - Odometer registers the total distance the vehicle has traveled. The trip meter is resetable and can be used to measure trip or trip legs. The odometer cannot be reset.
Carburetor Float Bowl Drain (350) 2012 350-425 Oil Level Stick ATV-0100AA AF925 Periodically, the float bowl should be drained to remove condensation. To drain the float bowl, use the following procedure. 1. Direct the hose from the float bowl drain into a container. ! WARNING Do not drain float bowl contents directly onto the engine. Gasoline is highly flammable and could ignite. Use a hose. KC0051A There is an oil level stick for checking the engine oil level.
2012 350-425 Seat Latch Trailering and Towing ! WARNING Never use the racks as a towing or trailering point. Arctic Cat ATV’s are equipped with a frame-mounted receiver for a standard 5.1 cm (2 in.) receiver hitch. The standard receiver hitch must be purchased separately. AL676A 1. To remove the seat, lift up on the latch release (located at the rear of the seat); then raise the rear of the seat and slide it rearward. 2.
2012 350-425 ! WARNING Riding an ATV without extra caution when towing a trailer will be hazardous. Trailer towing can affect the handling and braking of the ATV. Never tow a trailer without a rigid tongue and never exceed 10 mph. Avoid sudden accelerations and stopping of the ATV. Do not make quick maneuvers. Avoid uneven surfaces and do not tow on hills. Never carry passengers in a trailer unless the trailer is designed for such use. Allow more stopping distance than when not towing a trailer.
Recommended Front Differential/Rear Drive Lubricant NOTE: Arctic Cat recommends the use of genuine Arctic Cat lubricants.The recommended lubricant (front differential and rear drive) is SAE approved 80W-90 hypoid. This lubricant meets all of the lubrication requirements of the Arctic Cat ATV. 2012 350-425 ! WARNING Do not overfill the gas tank. Tighten the gas tank cap securely after filling the tank.
2. Accelerate to 30 mph; then compress brake lever to decelerate to 0-5 mph. 3. Repeat procedure twenty times. 50 Previous Main TOC 2012 350-425 ! WARNING Do not attempt sudden stops or put yourself into a situation where a sudden stop will be required until the brake pads are properly burnished.
2012 350-425 General Maintenance NOTE: Proper maintenance of the ATV is important for optimum performance. Follow the Maintenance Schedule and all ensuing maintenance instructions/information. If the owner/operator does not feel qualified to perform any of these maintenance procedures or checks, take the ATV to an authorized Arctic Cat ATV dealer for professional service.
2012 350-425 Oil Cooler (350) The cooling system capacity can be found in the specifications chart. The cooling system should be inspected daily for leakage and damage. If leakage or damage is detected, take the ATV to an authorized Arctic Cat ATV dealer for service. Also, the coolant level should be checked periodically. CAUTION KC0083 Continued operation of the ATV with high engine temperature may result in engine damage or premature wear.
4. Remove the radiator access panel; then remove the radiator cap and add coolant as necessary until coolant is visible in the fill tank. NOTE: 2012 350-425 Before attempting to adjust suspension, clean dirt and debris from the sleeve and remove load from the suspension; then use the spanner wrench to adjust the sleeve to the desired position. Position Spring Force 1 Setting Load Soft Light Stiff Heavy 2 3 5. Install the radiator cap and access panel.
2012 350-425 3. Remove the drain plug from the bot- Front Differential and Rear tom of the engine and drain the oil Drive Gear Lubricant into a drain pan. (Inspecting/Changing) Inspect and change the gear lubricant in each according to the Maintenance Schedule. When changing the lubricant, use approved SAE 80W-90 hypoid oil and use the following procedure. 1. Place the ATV on level ground. 2. Remove each oil filler plug. 733-441A 3.
2012 350-425 CF113A CF113A 738-420A NOTE: If the sight glass appears dark, there is a sufficient amount of fluid in the reservoir. CAUTION Be careful not to spill any fluid when filling the brake fluid reservoir. Wipe away spilled fluid immediately. Brake Lever Lock Check to make sure the brake lever lock NOTE: Arctic Cat recommends engages properly and that the brake the use of genuine Arctic Cat lubri- (when engaged) locks the wheels. cants. 1. Pump the brake lever 2 or 3 times. 6.
2012 350-425 3. If the brake is not firm, the system 3. If thickness of either brake pad is must be bled. less than 1.0 mm (0.039 in.), take the ATV to an authorized Arctic Cat ATV dealer to have brake pads NOTE: Take the ATV to an authorized Arctic Cat ATV dealer for this replaced. service. Protective Rubber Boots The protective boots should be inspected periodically according to the Maintenance Schedule. Ball Joint Boots (Upper and Lower/Right and Left) PR376B 4.
2012 350-425 1. Secure the ATV on a support stand After being in service, batteries require to elevate the front wheels. regular cleaning and recharging in order to deliver peak performance and maxi2. Remove both front wheels. mum service life. The following proce3. Inspect the four tie rod boots for dures are recommended for cleaning and maintaining lead-acid batteries. Always cracks, tears, or perforations. read and follow instructions provided 4.
2012 350-425 NOTE: Optional battery charging NOTE: Not using a battery charadapters are available from your authorized Arctic Cat dealer to connect directly to your vehicle from the recommended chargers to simplify the maintenance charging process. Check with your authorized Arctic Cat dealer for proper installation of these charging adapter connectors. ger with the proper float maintenance will damage the battery if connected over extended periods. 5.
tery does not perform to operator expectations, bring the battery to an authorized Arctic Cat dealer for further troubleshooting. Jump-Starting NOTE: Arctic Cat does not recommend jump-starting a vehicle with a dead battery but rather to remove the battery, service it, and correctly charge it; however, in an emergency, it may be necessary to jumpstart a vehicle. If so, use the following procedure to carefully and safely complete this procedure. ! WARNING 2012 350-425 3.
2012 350-425 NOTE: Some jumper cables may To help prevent cold weather fouling, be the same color but the clamps or make sure to thoroughly warm up the ends will be color-coded red and engine before operating. To maintain a hot, black. strong spark, keep the plug free of carbon. 7. Attach one clamp of the negative Before removing the spark plug, be sure (black) jumper cable to the negative to clean the area around the spark plug.
2012 350-425 ! WARNING Adjust the idle to the correct RPM. Make sure the engine is at normal operating temperature before adjusting the idle RPM. Throttle Cable Adjustment To adjust the throttle cable free-play: KC0056A 1. Loosen the jam nut from the throttle cable adjuster. 2. Slide the rubber boot away and turn the adjuster until the throttle lever has the proper free-play of 3-6 mm (1/8-1/4 in.). ATV-0047 3.
2012 350-425 8. Clean any dirt or debris from inside the air cleaner. Be sure no dirt enters the carburetor. 2. Remove the drain bolt from the cover and allow the water to drain out. 9. Install the air filter and cover. 3. Shift the range lever to the neutral position; then start the engine. 10. Connect the inlet boot and tighten the clamp securely. 4. Increase and decrease engine RPM several times to “blow out” any water; then stop the engine. 5. Install the drain bolt and tighten securely.
2012 350-425 Tire Replacement 7. Tighten the nuts in a crisscross pattern to 40 ft-lb (steel wheels) or 80 ft-lb (aluminum wheels). The ATV has low-pressure tubeless tires. Air is sealed by the contact surfaces of 8. Remove the jack. the inner wheel rim and the tire bead. If either the inner wheel rim or tire bead is damaged, air may leak. Be extremely Muffler/Spark Arrester careful not to damage these areas when The muffler has a spark arrester which replacing tires. must be periodically cleaned.
NOTE: The bulb portion of the headlight is fragile. HANDLE WITH CARE. When replacing the headlight bulb, do not touch the glass portion of the bulb. If the glass is touched, it must be cleaned with a dry cloth before installing. Skin oil residue on the bulb will shorten the life of the bulb. 2012 350-425 1. Position the ATV on a level floor so the headlights are approximately 6.1 m (20 ft) from an aiming surface (wall or similar aiming surface).
2012 350-425 Fuses The fuses are located in a power distribution module in front of the steering post under the electrical access panel. If there is any type of electrical system failure, always check the fuses first. CAUTION Always replace a blown fuse with a fuse of the same type and rating. If the new fuse blows after a short period of use, consult an authorized Arctic Cat ATV dealer immediately. NOTE: To remove the fuse, compress the locking tabs on either Tools side of the fuse cover and lift out.
Preparation for Storage CAUTION Prior to storing the ATV, it must be properly serviced to prevent rusting and component deterioration. Arctic Cat recommends the following procedure to prepare the ATV for storage. An authorized Arctic Cat ATV dealer should perform this service; however, the owner/operator may perform this service if desired. 1. Clean the seat cushion (cover and base) with a damp cloth and allow to dry. 2012 350-425 4. On the 350, drain the carburetor float bowl. 5.
Preparation after Storage Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble-free riding. Arctic Cat recommends the following procedure to prepare the ATV. 1. Clean the ATV thoroughly. 2. Clean the engine. Remove the cloth from the exhaust system. 3. Check all control wires and cables for signs of wear or fraying. Replace if necessary. 4. Change the engine/transmission oil and filter. 5.
Maintenance Record DATE 68 Previous MILEAGE Main TOC 2012 350-425 SERVICE PERFORMED/NOTES Section TOC Next
2012 350-425 Limited Warranty Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic Cat ATV it assembles and on each genuine Arctic Cat ATV part and accessory assembled or sold by an authorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retail purchaser; however, the balance of the unused warranty may be transferred to another party.
2012 350-425 Warranty Procedure/Owner Responsibility At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.
2012 350-425 Change of Address, Ownership, or Warranty Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this ATV. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from injury or property damage. Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the ATV is sold to another party.
2012 350-425 Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O.
2012 350-425 Arctic Cat ATV Emission Control Warranty Statement Warranty Rights and Obligations Arctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air Resources Board are pleased to explain the emission control system warranty for each new Arctic Cat ATV sold in the state of California. In California, a new ATV must be designed, built, and equipped to meet the state’s stringent anti-smog standards.
2012 350-425 Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.
2012 350-425 U.S. EPA Emission Control Statement/ Warranty Coverage - ATV (U.S. Only) Statement/Warranty Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.
Declaration Of Conformity Application of council directives: 2012 350-425 EMC Directive 97/24/EC Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 350 4x4 425 4x4 Standards to which conformity is declared: Manufacturer (if not issuing agent): EN 61000-6-2:2005 EN 55012:2007 Arctic Cat Inc. 601 Brooks Ave S.
2012 350-425 Identification Numbers Record ! WARNING Indicates a potential hazard that could result in serious injury or death. 1. KEY IDENTIFICATION NUMBER: The key identification number is stamped on the key as shown in the illustration. Record this number in the space provided for reference if you ever need a new key. 2. VEHICLE IDENTIFICATION NUMBER: 3.
2012 350-425 ! WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE NEVER USE AN APPROVED ON PUBLIC HELMET AND ROADS PROTECTIVE GEAR NEVER CARRY NEVER USE PASSENGERS WITH DRUGS OR ALCOHOL NEVER operate: • without proper training or instruction • at speeds too fast for your skills or the conditions • on public roads - a collision can occur with another vehicle • with a passenger - passengers affect balance and steering and increase risk of losing control ALWAYS: • use proper riding te
2012 700 Diesel NOTE: High altitude and tempera- Keep this Operator’s Manual with your ture adversely affect the power out- ATV at all times. This Arctic Cat 700 put of this diesel engine. Operation Diesel Operator’s Manual should be conabove 5500 ft is not recommended. sidered a permanent part of the ATV and must remain with the ATV at the time of This Arctic Cat ATV is equipped with a resale. If the ATV changes ownership rear rack. An optional Passenger Seat (p/ more than once, contact Arctic Cat Inc.
2012 700 Diesel Foreword Congratulations and thank you from Arctic Cat Inc. for purchasing an ARCTIC CAT® 700 Diesel. Built with American engineering and manufacturing knowhow, it is designed to provide superior ride, comfort, utility, and dependable service. This Operator’s Manual is furnished to make sure that the operator is aware of safe operating procedures. It also 1411-930A includes information about the general Division II of this manual covers operacare and maintenance of your ATV.
Table of Contents Foreword................................................. 1 Parts and Accessories .......................... 1 DIVISION 1 - SAFETY 2-Up ATV Safety Alert............................ 5 Hangtags & Warning Information......... 6 Rider Training Course ........................... 7 Warning Labels ...................................8-9 Warnings .........................................10-18 Prevention .......................................
• Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV. • Never operate on excessively rough, slippery, or loose terrain. • Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident.
2012 700 Diesel A 2-Up ATV Is Not A Toy And Can Be Hazardous To Operate. FOR MORE INFORMATION TRV Passenger ABOUT TRV SAFETY, contact your Instructions local Arctic Cat ATV dealer or 1- Operator, tell your passenger to: 613-739-1535 (Canada). • Hold firmly onto the handholds. • Keep both feet on the footrests even when stopped. • Stay directly behind you leaning as you lean.
You should be aware that A 2-Up ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. A TRV handles differently from other vehicles, including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills and over obstacles, if you fail to take proper precautions. To Avoid Death Or Severe Personal Injury: * Always read the Operator’s Manual carefully and follow the operating procedures described.
2012 700 Diesel Hangtags & Warning Information This Arctic Cat TRV comes with hangtags and several labels containing important safety information. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement.
Rider Training Course 2012 700 Diesel In Canada, the Canada Safety Council (CSC) provides an ATV Rider’s Course to teach safe ATV operating skills. They also provide a special ATV Rider’s Course for children under 14 years of age with parental supervision. Call the CSC at 1-613-739-1535 ext. 227 for more details. Also available is a bilingual computer-based safety training program on a CD-ROM from CATV - call toll-free at 1-877-470-2288.
2012 700 Diesel Warning Labels An Arctic Cat ATV comes with several labels containing important safety information. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have purchased may differ from those shown on this page.
2012 700 Diesel Division I - Safety Warning Labels DE052B Previous Main TOC Section TOC Next 9
2012 700 Diesel Warnings NOTE: The illustrations in this Warnings sub-section apply to an operator and a passenger even though some may show only the operator. ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain.
2012 700 Diesel Warnings Division I - Safety ! WARNING POTENTIAL HAZARD Carrying a passenger under the age of 12 on this ATV. WHAT CAN HAPPEN Could cause an accident, resulting in injury or death to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger under the age of 12. The passenger must allow the operator to shift positions as needed during operation, must always keep feet on the footrests, and must always keep hands on handholds. Never Carry More Than One Passenger.
2012 700 Diesel Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
2012 700 Diesel Warnings Division I - Safety ! WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this Operator’s Manual.
2012 700 Diesel Warnings ! WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV.
2012 700 Diesel Warnings Division I - Safety ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills. ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn.
2012 700 Diesel Warnings ! WARNING POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on the ATV, or operation of the ATV with improper or uneven tire pressure, may cause loss of control increasing your risk of accident. HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator’s Manual for this ATV. Always maintain proper tire pressure as described in this Operator’s Manual.
2012 700 Diesel Warnings Division I - Safety ! WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill. Apply the brakes. Engage the brake lever lock after you are stopped. If you begin rolling backwards: Keep weight uphill. Apply the brakes while rolling backwards.
2012 700 Diesel Warnings ! WARNING POTENTIAL HAZARD Operating the ATV with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may cause changes in handling which, in some situations, could lead to an accident. HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or improper use of accessories.
Overview When using this ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it. If you don’t notice your conditions and surroundings before riding your ATV, you give up control over the situation. Using ATV prevention techniques helps you forecast potential hazards before they injure you or damage your ATV. Following the safety instructions and warnings in this manual will help you “P.A.S.S.” the safety test. P.A.S.S.
2012 700 Diesel Prevention If you drop or damage your helmet, get a new one immediately. Your helmet may not protect your head from injury if it has cracks, fissures, or other damage to its outside or core padding. TESTIMONIAL DOCUMENT#: N490117A1 CITY/STATE: N.
1. Tires And Wheels B. Throttle Correct tire pressure is crucial. Consult the General Maintenance section of this Operator’s Manual for tire pressure guidelines. Incorrect tire pressure can cause poor handling, instability, and a loss of ATV control. The throttle should have a free, smooth range of motion. If it seems to “stick” at any point, refer to the General Maintenance section of this Operator’s Manual for instructions.
2012 700 Diesel Prevention 5. Chassis Tools Grass and leaves can gum-up your suspension and shocks. Clear and clean the suspension arms, shock springs, and fenders. Check smoothness by turning the handlebar full-left and full-right. Verify there is no binding, restrictions, freeplay, or looseness in steering components. Routine maintenance will generally eliminate the need for emergency repairs. Riding on rough terrain could cause loosening of nuts, bolts, and fasteners.
2012 700 Diesel Prevention You’ll need several items in your Emergency Kit including a flashlight. The matches will come in handy if you need to start a fire to stay warm. Flares are appropriate for signaling help. A first aid kit is very important if an injury of some type should happen. A good First Aid Kit should include bandages, antiseptic spray, gauze, tape, etc. Previous Main TOC Carry these items: 1. 2. 3. 4. 5.
Active Riding 2012 700 Diesel Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the turn by centrifugal force. Although a car is relatively stable, enough centrifugal force can cause the ATV to overturn.
Overview You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Judgment” means you need to use yours. Do you consider yourself to be pretty conservative, or are you a heavy risktaker? Before continuing with this section on sound judgment, check your Risk Factor by doing this short survey: 1. Do you drive over the speed limit? 1 2 3 Never Sometimes Often 2.
Sound Judgment Terrain Always pay close attention to the terrain you’re on, even if it is familiar to you. You can’t assume that the landscape you’re used to doesn’t change. Changes to landscape can happen at nearly any time. Fences can be constructed and excavations dug in a short period of time. Weather, climate, and development take their toll. 2012 700 Diesel Trail Signs Night Riding Riding at night can be very hazardous.
Riding Companions Equipment Leave a lot of space between you and other riders, especially in dusty and dirty The last thing you expected was that your conditions, because it’ll be difficult to see ATV would break down in the middle of the field . . . it’s usually so reliable that the riders in front of you stopping. sometimes you forget the ATV has its Riding with companions on several vehi- limits. cles is not the same as riding one ATV with a passenger. Maintenance You have to maintain your ATV.
Sound Judgment Load Capacity Ratings Chart ARCTIC CAT LOAD CAPACITY RATINGS Item Specification (lb) (kg) Max Load Capacity 600 272 Front Rack (max) 100 45 Rear Rack (max) 200 91 Rear Box - Optional (max) 200 91 Rear Rack and Tongue Weight 35 16 Towing Capacity (max) 1050 477 Max Load Capacity - Total weight of operator and passenger, accessory weight, tongue weight, and cargo on the front and rear rack. Tongue Weight - Weight on trailer tongue.
TESTIMONIAL DOCUMENT#: X46481A1 CITY/STATE: LAUREL, MS SEX: M AGE: 25 BODY PART: ALL PARTS BODY DATE ACCIDENT: 6-25-93 DISPOSITION: DOA SYNOPSIS: A 25 year old male died from drowning after the 4-wheeled ATV he was driving overturned and landed on the victim, pinning him face down in 6 inches of water in a drainage ditch. The victim had failed to make a right hand turn and drove off the side of the road. The victim was driving at an excessive speed, and under the influence of alcohol.
2012 700 Diesel Sound Judgment Group Behavior SIPDE People occasionally do crazier and riskier things in a group than they would consider doing by themselves. When you’re riding with others and things start to get out of hand, decide whether you’re willing to be injured or see your friends injured. By themselves, none of these safe behaviors and sound judgments will go very far. But when you put them all together . . .
Overview Remember that regardless of You’re responsible for supervising those experience, you should never let who ride your ATV. Your wisdom is valu- anyone under the age of 16 operable . . . it’ll bring them all back safely — ate your ATV. your friends, your family, your relatives, and your ATV. It’s crucial you consider yourself a supervisor for all riders of your ATV. Whether you accept responsibility or not, the truth is you are responsible for others riding your ATV.
2012 700 Diesel Division II - Operation/Maintenance Specifications ENGINE AND DRIVE Type Four-Cycle Liquid-Cooled Vertical Twin Bore x Stroke 75 mm x 77.6 mm (2.95 x 3.05 in.) Displacement 686 cc (41.8 cu in.) Ignition Type Compression Ignition Timing 14° BTDC Static Brake Types Hydraulic w/Brake Lever Lock and Rear Foot Brake Fuel Injection Type Lombardini Unit Injectors CHASSIS Length (Overall) 336.2 cm (93.0 in.) Height (Overall) 125.2 cm (49.3 in.) Width (Overall) 120.7 cm (47.5 in.
2012 700 Diesel Location of Parts and Controls 1. Battery 2. Headlights 3. Hand Brake Lever 4. Rear Rack Latch Handle 5. Storage Compartment 6. Seat Lock Lever DE043B 7. Engine Access Cover 8. Rear Foot Brake 9. Taillight/Brakelight 10. Brake Lever Lock 11. Key Switch 12. Shift Lever 13. Throttle Limiter DE042A 15. Operator’s Manual Location 16. Drive Select Switch 17. Speedometer/LCD 18. Headlight HI/LO Switch 19. Starter Button 20.
ATV Operation Basic Operating Maneuvers Active riding and basic maneuvers are the foundation of your ride. Without basic skills, it’s impossible to move to this level — active riding. These are your basic maneuvers: • • • • • • • • Mounting the TRV (Operator) Mounting the TRV (Passenger) Starting the Engine Starting a Cold Engine Shifting Braking/Stopping Parking Dismounting the TRV Mounting the TRV (Operator) 2012 700 Diesel 1. Mount the ATV and sit down. 2. Engage the brake lever lock. 3.
2012 700 Diesel ATV Operation 3. If the engine does not start, turn the ignition key off and then on to recycle the glow plug timer; then when the glow plug indicator light goes off, press the starter button again for eight seconds. 4. Allow the engine to warm up for at least 10 minutes or until it is thoroughly warmed up. CAUTION Never use starting fluid in a diesel engine equipped with a glow plug. Severe engine damage will occur.
2012 700 Diesel ATV Operation ! WARNING Use only Arctic Cat approved brake fluid. Never substitute or mix different types or grades of brake fluid. Brake loss can result. Check brake fluid level and pad wear before each use. Brake loss can result in severe injury or even death.
ATV-0013 ATV-0045 ATV-0024 ATV-0044 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing — shift your body weight to the inside of the turn. 3. Gradually increase your speed as you come out of the turn. ATV-0025 Wide Turns Many accidents happen during turns. If you don’t understand turning techniques, it’s easy for the ATV to get away from you by losing traction, plowing, or tipping.
2012 700 Diesel ATV Operation ATV-0022 ATV-0039 ATV-0023 ATV-0040 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing —shift your body weight to the inside of the turn. 3. You might have to lean into the turn more than you do in a wide turn. 1. Ease off the throttle as you approach the turn to slow down. 2.
2012 700 Diesel ATV Operation 7. Partially release the brake, but lightly hold the brake lever. 8. Let the ATV roll to your right side until it faces slightly downhill. 9. Reapply the brakes. ATV-0034 10. Get back on the ATV from the uphill side, have your passenger mount the ATV from the uphill side, and keep your body weight and the passenger’s body weight shifted uphill when you sit down. 11. Start the engine and follow the method for riding downhill.
2012 700 Diesel ATV Operation 4. If that doesn’t work and you still have forward motion and the terrain permits, do a U-turn, go back down, and try climbing again, OR Sidehilling/Traversing Sidehilling is considered an advanced skill; it’s really tricky and unpredictable. So, whether your skills are advanced or 5. If you have lost all forward motion, not, try to avoid this kind of riding. If you’re in a situation where you absolutely follow the K-turn procedure.
2012 700 Diesel ATV Operation Swerving Crossing Obstacles Swerving is usually an emergency reaction to avoid an obstacle but is similar to quick turns. The difference is that quick turns involve slight acceleration in the turn; don’t accelerate if you swerve. Crossing obstacles is risky; avoid it if possible. Riding over logs, rocks, and ruts means combining all the active riding skills into one big motion. Your ATV will respond differently for different obstacles (logs, ruts, etc.
2012 700 Diesel ATV Operation 7. Apply a little throttle when the front tires make contact with the obstacle. 3. Shift your weight forward. 9. Keep your body loose to absorb any shock. 1. Slow down. Sometimes your ATV may not respond 8. Lean forward and release the throttle and goes straight ahead instead of letting when the front tires clear the obstacle. you turn. Here’s how to handle it: 10. If the ATV starts tipping, shift your body weight to keep it in balance. 2. Move forward on the seat. 3.
ATV Operation 2. Keep ATV speed slow. 3. Make sure you have a way out on the other side of the water. 4. If you get stuck in the sludge or mud, try rocking the ATV from side to side. 5. Once you’ve cleared the water, briefly apply the brakes to make sure they work. Crossing Roads Crossing roads on your ATV is also a bad idea, so avoid it. If you can’t: 1. Stop completely on the shoulder of the road. 2012 700 Diesel 2. If the tires are frozen to the ground, pour warm water around them to melt the ice.
General Information TRV Identification Numbers 2012 700 Diesel Ignition Switch/key This ATV has two identification numbers: Vehicle Identification Number (VIN) and Engine Serial Number (ESN). The VIN is located on the frame support rail. ATV-055 Two keys come with the ATV. Keep the spare key in a safe place. An identifying number is stamped on each key. Use this number when ordering a replacement key.
2012 700 Diesel CAUTION Leaving the ignition switch in the ON or LIGHTS position for a long period of time when the engine is not running may cause the battery to discharge. Always leave the ignition switch in the OFF position when engine is not running. Shift Lever This ATV has a dual-range automatic transmission with reverse. Hand Brake The hand brake is considered to be the normal operating (main) brake. It should be applied whenever a braking situation is needed.
2012 700 Diesel 2. Engage the brake lever lock. 3. Attempt to push the ATV. NOTE: The brake lever lock must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. ! WARNING Always check to be sure that the brake lever lock has been disengaged before operating the ATV. An accident could result if the brake lever lock is left engaged while the ATV is operated. The brake may relax if left engaged for a long period of time.
Throttle Limiter Screw Throttle lever travel may be limited by adjusting the throttle limiter screw. The throttle limiter should be adjusted according to the operator’s skill and experience. To adjust the throttle limiter, use the following procedure. 2012 700 Diesel A. With the ignition switch ON, press and release the Mode Button (3) until the Clock/Engine Hour Meter (1) is displayed; then (if necessary) press and release the Set/Reset Button (4) to select the clock display.
2012 700 Diesel CAUTION Arctic Cat does not recommend using a pressure washer to clean the radiator core. The pressure may bend or flatten the fins causing restricted air flow, and electrical components on the radiator could be damaged. Use only a garden hose with spray nozzle at normal tap pressure. 3. Mode Button - Shifts the gauge through three set-up modes: speedometer/tachometer, distance, and time.
2012 700 Diesel DE003A DE002A NOTE: The ATV should be on NOTE: The ATV should be on level ground when checking the level ground when checking the engine oil level. transmission lubricant level. 2. Install the level stick and push completely into the tube. 1. Pull the level stick out of the tube and wipe it with a clean cloth. 2. Install the level stick and push it completely into the tube. 3.
2012 700 Diesel DE039A CF229A 2. Lock the seat into position by pulling the two latch handles to the rear and rotating them to the horizontal position. DE037A 2. To install the rear rack, place the rack into the two front receivers; then lower the rear of the rack into the rack latch receivers. Install the two front locking pins; then release the rack latches and lock into position. Rack Loading (Front and Rear) The front rack and rear rack are designed to carry specified load capacities.
2012 700 Diesel ! WARNING NOTE: The rear seat (if installed) must be removed prior to removing the front seat. Never exceed any of the recommended weight restrictions. 1. To remove the front seat, pull the seat lock lever up (located at the rear of the seat). Raise the rear end of the seat and slide it rearward. Trailer Tongue Weight is the downward force exerted on the hitch by the trailer coupler when the trailer is fully loaded and the coupler is at its normal towing height. 2.
2012 700 Diesel Recommended Transmission Lubricant CAUTION When using hold-down straps, care NOTE: Arctic Cat recommends must be taken not to damage the ATV. the use of genuine Arctic Cat lubricants. Fuel-Oil-Lubricant Recommended Fuel The recommended fuel to use is biodiesel blend up to 20% (B20), #1 or #2 diesel fuel, or JP 5 or JP 8 turbine fuel. At temperatures above -10° C (14° F), use #2 diesel fuel or a biodiesel blend up to 20%. At temperatures at or below -10° C (14° F), use #1 diesel fuel.
2012 700 Diesel ATV-049D During the first 10 hours of operation, always use less than ½ throttle. Varying the engine RPM during the break-in period allows the components to “load” (aiding the engine/transmission component mating process) and then “unload” (allowing components to cool). Although it is essential to place some stress on the engine components during break-in, care should be taken not to overload the engine too often. Do not pull a trailer during the break-in period.
General Maintenance NOTE: Proper maintenance of this ATV is important for optimum performance. Follow the Maintenance Schedule and all ensuing Maintenance Instructions/Information. 2012 700 Diesel If the owner/operator does not feel qualified to perform any of these maintenance procedures or checks, take the ATV to an authorized Arctic Cat ATV dealer for professional service.
2012 700 Diesel Maintenance Schedule Page Initial 100 miles Every 100 miles I Battery 61 I * Engine nuts and bolts — I * Valve clearance — Transmission lubricant 58 56 Every 1250 miles Every 5000 miles I I I I I 58 Liquid cooling system Every Every 300 500 miles miles I Replace every 4 years I Inspect every time before Replace coolant riding every 2 years I I Fuel filter 64 Oil filter 57 Throttle cable 65 I Inspect every time before riding Fuel/vent hoses 48 I Inspect ev
Liquid Cooling System 2012 700 Diesel The cooling system capacity is approximately 5.6 L (5.9 U.S. qt). The cooling system should be inspected daily for leakage and damage. If leakage or damage is detected, take the ATV to an authorized Arctic Cat ATV dealer for service. Also, the coolant level should be checked periodically.
The shock absorber has a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and loading conditions. If the spring action is too soft or too stiff, adjust it according to the chart. 2012 700 Diesel 1. Park the ATV on level ground. 2. Remove the oil filler cap (located under the engine access cover). Be careful not to allow contaminates to enter the opening.
2012 700 Diesel 6. Apply oil to the new filter O-ring and check to make sure it is positioned correctly; then install the new oil filter. Tighten securely. 7. Install the drain plug and tighten it securely. Pour the recommended oil in the filler hole. Install the filler cap. 8. Start the engine (while the ATV is outside on level ground) and allow it to idle for a few minutes. 9. Turn the engine off and wait approximately three minutes. Recheck the oil level. 10.
2012 700 Diesel Hydraulic Hand Brake ! WARNING Be sure to inspect the hydraulic brake system before each use. Always maintain brakes according to the Maintenance Schedule. CF107B Brake Fluid Check the brake fluid level in the brake fluid reservoir. If the level in the reservoir is not visible in the sight glass, add DOT 4 brake fluid. Inspect the oil for any signs of metal filings or water. If found, take the ATV to an authorized Arctic Cat ATV dealer for servicing.
NOTE: The brake lever lock must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. 2012 700 Diesel 1. Check the brake fluid level in the reservoir. The fluid level must be maintained between the MAX and MIN level marks. If the level in the reservoir is low, add DOT 4 brake fluid.
4. Check the ball joint for free-play by grasping the steering knuckle and turning it from side to side and up and down. 2012 700 Diesel 2. If boot damage is present, contact an authorized Arctic Cat ATV dealer for service. Battery 5. If boot damage is present or ball joint The battery is located in a battery tray free-play seems excessive, contact an above the rear final drive gear box. It is authorized Arctic Cat ATV dealer for accessible from the rear of the ATV. service.
4. Connect the red terminal lead from the charger to the positive terminal of the battery; then connect the black terminal lead of the charger to the negative terminal of the battery. NOTE: Optional battery charging adapters are available from your authorized Arctic Cat dealer to connect directly to your vehicle from the recommended chargers to simplify the maintenance charging process. Check with your authorized Arctic Cat dealer for proper installation of these charging adapter connectors.
performance, leave the charger connected to the battery for a minimum 1 hour after the Maintenance Charge Indicator (D) illuminates. If the battery becomes hot to the touch, stop charging. Resume after it has cooled. 2012 700 Diesel 2. Inspect the battery for any signs of electrolyte leaks, loose terminals, or bulging sides. Leaking or bulging battery cases may indicate a frozen or shorted battery. ! WARNING 7.
2012 700 Diesel Fuel Filter This diesel-powered ATV is equipped with a high efficiency fuel filter. The fuel filter should be changed in accordance with the maintenance schedule or more often if operated under severe conditions or winter operation. To change the fuel filter, use the following procedure. 0744-527 NOTE: Some jumper cables may be the same color but the clamps or ends will be color-coded red and black. 7.
2012 700 Diesel Idle RPM CAUTION Do not attempt to make engine idle RPM adjustments on the diesel engine. If Failure to inspect the air filter freengine adjustments are necessary, take quently if the ATV is used in dusty, the ATV to an authorized Arctic Cat ATV wet, or muddy conditions can damdealer. The diesel engine requires special age the engine.
3. Clean dust and debris from the air filter housing; then remove the cotton-fabric safety element using care not to allow dirt and debris to enter the engine. 2012 700 Diesel 8. Check the drain valve in the air filter housing cover for dirt, deterioration, or poor sealing. Clean or replace as required. DE008 DE015 4. Lightly tap the dry-paper air filter to dislodge the dirt and dust. Do not use compressed air. 9.
2012 700 Diesel 3. Shift the range lever to the neutral It is very important to use the proper tools when repairing or replacing tires to position; then start the engine. prevent damage to the tire bead or wheel 4. Increase and decrease engine RPM rims. If proper tools and related items are several times to “blow out” any not available, have this maintenance perwater; then stop the engine. formed by an authorized Arctic Cat ATV 5.
2012 700 Diesel NOTE: The bulb portion of the ! WARNING headlight is fragile. HANDLE WITH CARE. When replacing the headWait until the muffler cools to avoid light bulb, do not touch the glass burns. portion of the bulb. If the glass is 1. Remove the three cap screws secur- touched, it must be cleaned with a ing the spark arrester assembly to the dry cloth before installing. Skin oil residue on the bulb will shorten the muffler. life of the bulb.
2012 700 Diesel 1. Position the ATV on a level floor so the headlights are approximately 6.1 m (20 ft) from an aiming surface (wall or similar aiming surface). CD714A Fuses 3. Using the measurements obtained in step 2, make horizontal marks on the aiming surface. 4. Make vertical marks which intersect the horizontal marks on the aiming surface directly in front of the headlights. 5. Switch on the lights. Make sure the HIGH beam is on. DO NOT USE LOW BEAM.
2012 700 Diesel DE034 DE011 The storage compartment is located CAUTION beneath the tool storage tray. Remove the Always use electrical accessories tool storage tray to access the storage less than 180W. compartment. Tool Storage Tray/ Storage Compartment A basic tool kit is provided with the ATV. Maintain the tool kit with the ATV at all times. The tool storage tray is located beneath the seat.
Preparation For Storage 2012 700 Diesel CAUTION 4. Plug the hole in the muffler with a clean cloth. Prior to storing the ATV, it must be properly serviced to prevent rusting and component deterioration. 5. Apply light oil to the upper steering post bushing and plungers of the shock absorbers. Arctic Cat recommends the following procedure to prepare this ATV for storage. An authorized Arctic Cat ATV dealer should perform this service; however, the owner/operator may perform this service if desired. 6.
Preparation After Storage Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble-free riding. Arctic Cat recommends the following procedure to prepare the ATV. 1. Clean the ATV thoroughly. 2. Clean the engine. Remove the cloth from the muffler. 3. Check all control wires and cables for signs of wear or fraying. Replace if necessary. 2012 700 Diesel 7. Check the entire brake systems (fluid level, pads, etc.
2012 700 Diesel Limited Warranty Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic Cat ATV it assembles and on each genuine Arctic Cat part and accessory assembled or sold by an authorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retail purchaser; however, the balance of the unused warranty may be transferred to another party.
2012 700 Diesel Warranty Procedure/Owner Responsibility At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.
2012 700 Diesel Change Of Address, Ownership, Or Warranty Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this TRV. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage. Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the TRV is sold to another party.
2012 700 Diesel Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O.
2012 700 Diesel Arctic Cat ATV Emission Control Warranty Statement (California Only) Warranty Rights and Obligations Arctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air Resources Board are pleased to explain the emission control system warranty for each new Arctic Cat ATV sold in the state of California. In California, a new ATV must be designed, built, and equipped to meet the state’s stringent anti-smog standards.
2012 700 Diesel U.S. EPA Diesel Emission Control Statement/ Warranty Coverage (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Arctic Cat diesel-powered ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.
Declaration of Conformity Application of council directives: 2012 700 Diesel EMC Directive 97/24/EC Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All Terrain Vehicle Brand Name: Arctic Cat Model : 700 Diesel Standards to which conformity is declared: EN 61000-6-2:2005 EN 55012:2007 Manufacturer (if not issuing agent): Arctic Cat Inc. 601 Brooks Ave S.
Maintenance Record DATE 80 MILEAGE Previous Main TOC 2012 700 Diesel SERVICE PERFORMED/NOTES Section TOC Next
2012 700 Diesel Identification Numbers Record ! WARNING Indicates a potential hazard that could result in serious injury or death. 1. KEY IDENTIFICATION NUMBER: The key identification number is stamped on the key as shown in the illustration. Record this number in the space provided for reference if you ever need a new key. 2. VEHICLE IDENTIFICATION NUMBER: 3.
2012 700 Diesel ©2011 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 Printed in the U.S.A. (218) 681-9851 - U.S.
2012 650 2011 YOUR ATV CAN BE HAZARDOUS TO OPERATE. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Training is available: U.S. owners, call For your safety, understand and follow all 800-887-2887; Canadian owners, call the warnings contained in this Operator’s 613-739-1535.
2012 650 2011 Foreword Congratulations and thank you from Arctic Cat Inc. for purchasing an ARCTIC CAT® All-Terrain Vehicle (ATV). Built with American engineering and manufacturing know-how, it is designed to provide superior ride, comfort, utility, and dependable service. Some illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
2012 650 2011 Table of Contents Foreword .................................................. 1 Parts and Accessories............................ 1 Limited Warranty ..................................... 3 Warranty Procedure/Owner Responsibility...................................... 4 Arctic Cat ATV Emission Control Warranty Statement ............................ 5 Arctic Cat Emission Control System Limited Warranty ................................. 6 U.S. EPA Emission Control Statement/ Warranty Coverage (U.
2012 650 2011 Limited Warranty Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic Cat ATV it assembles and on each genuine Arctic Cat ATV part and accessory assembled or sold by an authorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retail purchaser; however, the balance of the unused warranty may be transferred to another party.
2012 650 2011 Warranty Procedure/Owner Responsibility At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.
2012 650 2011 Arctic Cat ATV Emission Control Warranty Statement Warranty Rights and Obligations Arctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air Resources Board are pleased to explain the emission control system warranty for each new Arctic Cat ATV sold in the state of California. In California, a new ATV must be designed, built, and equipped to meet the state’s stringent anti-smog standards.
2012 650 2011 Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.
U.S. EPA Emission Control Statement/Warranty Coverage (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPAcertified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. Your authorized Arctic Cat ATV dealer will repair or replace any defective emission-related component at no cost to you during the warranty period.
Declaration of Conformity Application of council directives: 2012 650 2011 EMC Directive 97/24/EC Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: Standards to which conformity declared: Manufacturer (if not issuing agent): 650 4x4 Mud Pro is EN 61000-6-2:2005 EN 55012:2007 Arctic Cat Inc. 601 Brooks Ave S.
• Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV. • Never operate on excessively rough, slippery, or loose terrain. • Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident.
2012 650 2011 ATV Safety Alert The Consumer Product Safety Commission has concluded that ALL-TERRAIN VEHICLES (ATV’s) may present a risk of DEATH or SEVERE INJURY in certain circumstances. Accidents may occur for many reasons: *** Over 2591 people, including many children, have died in accidents associated with ATV’s since 2005. *** Many people have become severely paralyzed or suffered severe internal injuries as a result of accidents associated with ATV’s.
Rider Training Course 2012 650 2011 Division I - Safety Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S. owners only, one incentive, and free rider training courses for appropriate immediate family members per ATV purchase).
2012 650 2011 Hangtags An Arctic Cat ATV comes with hangtags containing important safety information. Anyone who rides the ATV should read and understand this information before riding. 2258-133 2257-220 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344.
2012 650 2011 An Arctic Cat ATV comes with several labels containing important safety information. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have purchased may differ from those shown on this page.
2012 650 2011 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered.
2012 650 2011 Warnings Division I - Safety ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control. HOW TO AVOID THE HAZARD Never operate the ATV on any paved surfaces, including sidewalks, driveways, parking lots, and streets.
2012 650 2011 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV. ! WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds.
2012 650 2011 Warnings Division I - Safety ! WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV.
2012 650 2011 Warnings ! WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn.
2012 650 2011 Warnings Division I - Safety ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills. ! WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill.
2012 650 2011 Warnings ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in this Operator’s Manual. ! WARNING POTENTIAL HAZARD Skidding or sliding.
2012 650 2011 Warnings Division I - Safety ! WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads, or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road, or highway, even a dirt or gravel one. In many states it is illegal to operate an ATV on public streets, roads, or highways. ! WARNING POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure.
2012 650 2011 Warnings ! WARNING POTENTIAL HAZARD Operating the ATV with differential lock engaged. WHAT CAN HAPPEN The increased steering effort and reduced maneuverability caused by the locked differential could result in loss of control and an accident. HOW TO AVOID THE HAZARD Never exceed 10 MPH (16 KPH) with the differential lock engaged. Always disengage the differential lock as soon as not needed for additional traction.
Overview When using an ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it. If you don’t notice your conditions and surroundings before riding your ATV, you give up control over the situation. Using ATV prevention techniques helps you forecast potential hazards before they injure you or damage your ATV. Following the safety instructions and warnings in this manual will help you “P.A.S.S.” the safety test. P.A.S.S.
2012 650 2011 Prevention Helmets should have one of these: 1. DOT label 2. Snell label 3. ANSI Z90.1 label Long Pants and Long Sleeved Shirt The goal is to protect your body from branches, long grass, airborne objects, or anything else that could scrape your skin. The more thick and durable the material, the better protection it’ll provide. Riding pants with kneepads, a jersey, and shoulder pads provide the best protection. ATV Condition These helmets should provide full-face protection.
A. Brakes Squeeze the hand brake lever. If it feels soft or “squishy,” it could be low on fluid or have a leak — refer to the General Maintenance section of this Operator’s Manual for instructions. Don’t use the ATV until the brakes are operating normally. 4. Oil and Fuel Start with a full tank of gas before every ride, and while you’re at it, top off the oil. Don’t forget to check for fluid leaks around the ATV. Watch the overheat indicator to ensure the engine coolant level is adequate. Check: 1.
2012 650 2011 Prevention • Cellular Phone • Maps/GPS • Emergency Kit with Flashlight and First Aid Kit Tools Routine maintenance will generally eliminate the need for emergency repairs. Riding on rough terrain could cause loosening of nuts, bolts, and fasteners. Especially on long rides, carrying the right tools can prevent an inconvenience from becoming a crisis. Carry these items on your ATV: 1. Bulbs 2. Duct tape 3. Rope 4. Spark plugs 5. Spare parts 6.
Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force. Although a car is relatively stable, enough centrifugal force can cause an ATV to overturn. Constantly shifting your weight is one major difference between driving a car and riding an ATV.
2012 650 2011 Sound Judgment Overview You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Judgment” means you need to use yours. Do you consider yourself to be pretty conservative, or are you a heavy risktaker? Before continuing with this section on sound judgment, check your Risk Factor by doing this short survey: 1. Do you drive over the speed limit? 1 2 3 Never Sometimes Often 2.
2012 650 2011 Sound Judgment Trail Signs Division I - Safety The thing about terrain is that sometimes you don’t know it’s changed until you get there. Whether it’s familiar or not, check out your surroundings before and during your ride. Night Riding Riding at night can be very hazardous. Obstacles and other hazards (that are easily identified during daytime) are much more difficult to see and avoid. When night riding, make sure the lights are properly adjusted and in good working order.
2012 650 2011 Sound Judgment Other Vehicles Depending on where you’re riding, you might encounter other ATV’s, bikes, or motor vehicles on public lands. Respect the presence of cars if you’re crossing roads or riding in public areas and make yourself be seen. If you can’t see other vehicles coming, that means you’re invisible, too. Hikers With the renewed interest in hiking, camping, and other outdoor activities, people can show up in remote areas where you would never expect them.
Load Capacity Ratings Chart Arctic Cat ATV Load Capacity Ratings ITEM Max Load Capacity Front Rack (Max) Rear Rack (Max) Tongue Weight Specifications (lb) (kg) 515 233 100 45 200 91 35 16 Rear Rack and Tongue Weight (Max) 200 91 Towing Capacity 1050 477 Max Load Capacity - Total weight of operator, accessories, tongue weight, and cargo on front and rear racks. Tongue Weight - Weight on trailer tongue. Rear Rack and Tongue Weight - Total weight on trailer tongue, Speedpoint, and rear rack.
2012 650 2011 Sound Judgment TESTIMONIAL DOCUMENT#: X46481A1 CITY/STATE: LAUREL, MS SEX: M AGE: 25 BODY PART: ALL PARTS BODY DATE ACCIDENT: 6-25-93 DISPOSITION: DOA SYNOPSIS: A 25 year old male died from drowning after the 4-wheeled ATV he was driving overturned and landed on the victim, pinning him face down in 6 inches of water in a drainage ditch. The victim had failed to make a right hand turn and drove off the side of the road.
SIPDE By themselves, none of these safe behaviors and sound judgments will go very far. But when you put them all together... when you’re paying attention to how you feel, when you’re monitoring the movements of your ATV, and when you’re constantly evaluating your environment, then you’re practicing SIPDE.
2012 650 2011 Supervision Overview You’re responsible for supervising those who ride your ATV. Your wisdom is valuable... it’ll bring them all back safely— your friends, your family, your relatives, and your ATV. It’s crucial that you consider yourself a supervisor for all riders of your ATV. Whether you accept responsibility or not, the truth is that you are responsible for others riding your ATV. Taking Responsibility You’re to the last letter in “P.A.S.S.”...“Supervision.
2012 650 2011 DIVISION II - OPERATION/MAINTENANCE ATV Specifications ENGINE Type Four-Cycle/Liquid Cooled Bore x Stroke 98 mm x 85 mm (3.85 x 3.35 in.) Displacement Spark Plug Type 641 cc (39 cu in.) NGK CPR8 Spark Plug Gap Carburetor Type Brake Type 0.5-0.6 mm (0.019-0.024 in.) Keihin CVK36 Hydraulic w/Brake Lever Lock and Rear Foot Brake Height (Overall) Width (Overall) Suspension Travel (Front/Rear) Tire Size (Front) Tire Size (Rear) Tire Inflation Pressure 215 cm (84.75 in.) 219.71 cm (86.
Location of Parts and Controls 2012 650 2011 FI016H FI025C 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Battery Headlights Hand Brake Lever Power Distribution Module Radiator Access Panel Seat Latch Storage Compartment Reverse Override Switch Rear Foot Brake Brake Lever Lock Key Switch Shift Lever 36 Previous Main TOC 13. 14. 15. 16. 17. 18. 19. 20. 21.
2012 650 2011 ATV Operation Starting the Engine Basic Operating Maneuvers Always start with the ATV on a flat, level surface. Carbon monoxide poisoning can Active riding and basic maneuvers are kill you, so keep your ATV outside while it’s the foundation of your ATV ride. Without running. Follow these steps to start it up: basic skills, it’s impossible to move to 1. Mount the ATV and sit down. this level— active riding. These are your 2. Engage the brake lever lock. basic maneuvers: 3.
2012 650 2011 2. To engage the low range from high range, move the shift lever outward and forward. NOTE: The high range is for normal riding with light loads. The low range is for carrying heavy loads or trailer towing. Compared to HIGH range, the LOW range position provides slower speed and greater torque to the wheels. 738-436A 2. Press on the starter button. CAUTION Do not run the starter motor for more than eight seconds per starting attempt.
! WARNING Excessive repetitive use of the hydraulic brake for high speed stops will cause overheating of the brake fluid and premature brake pad wear which will result in an unexpected loss of brakes. ! WARNING Use only Arctic Cat approved brake fluid. Never substitute or mix different types or grades of brake fluid. Brake loss can result. Check brake fluid level and pad wear before each use. Brake loss can result in severe injury or even death.
2012 650 2011 Leaning, Weight Shift, and Balance When you turn, the trick is to move forward and slide over to the side of the seat that’s on the inside of the turn. Support your body weight on the outside footrest. At the same time, lean your body to the inside of the turn. Pay attention to the handling—if you feel the tires coming off the ground, reduce speed, shift more of your body weight to the side that’s lifting, and make the turn wider if possible.
2012 650 2011 ATV-0039 ATV-0040 2. Use the principles of leaning, weight shifting, and balancing—shift your body weight to the inside of the turn. ATV-203 3. You might have to lean into the turn more than you do in a wide turn. 1. Ease off the throttle as you approach the turn to slow down. 4. If shifting your weight and balance aren’t enough to keep the ATV tires on the ground, straighten out the handlebar as much as you can. 2.
2012 650 2011 5. If you’re to the left of the ATV, turn the handlebar all the way left. 6. Partially release the brake, but lightly hold the brake lever. 7. Let the ATV roll to your right side until it faces slightly downhill. 8. Reapply the brakes. 9. Get back on the ATV from the uphill side, and keep your weight shifted uphill when you sit down. 10. Start the engine and follow the method for riding downhill.
2012 650 2011 2. Lean as far forward as possible. For steeper hills, come off your seat to stand and lean forward. 3. If you lose speed, quickly shift to a lower gear. At the same time, release the throttle (so your front tires don’t lift), OR 4. If that doesn’t work and you still have forward motion and the terrain permits, do a U-turn, go back down, and try climbing again, OR 1. Shift your body weight as far back on the seat as possible. 5.
2012 650 2011 1. Keep your speed low and consistent. 3. Keep your hand off the brake until the emergency is over and you’re back in control. 2. Shift all your body weight to the uphill side of the seat; also, support Crossing Obstacles your weight on the uphill footrest. Crossing obstacles is risky; avoid it if 3. Steer like you’re driving into the hill. possible. Riding over logs, rocks, and 4. If the ATV feels like it’s tipping, turn ruts means combining all the active ridthe handlebar downhill.
2012 650 2011 6. Lean forward and release the throttle Sometimes your ATV may not respond when the front tires clear the obstacle. and goes straight ahead instead of letting you turn. Here’s how to handle it: 7. Keep your body loose to absorb any shock. 1. Slow down. 8. If the ATV starts tipping, shift your weight to keep it in balance. 2. Move forward on the seat. 3. Lean to inside of turn. To clear a single-track (only one tire con4. Turn handlebar.
3. Make sure you have a way out on the other side of the water. 4. If you get stuck in the sludge or mud, try rocking the ATV from side to side. 5. Once you’ve cleared the water, briefly apply the brakes to make sure they work. Crossing Roads Crossing roads on your ATV is also a bad idea, so avoid it. If you can’t: 1. Stop completely on the shoulder of the road. 2. Check both directions for traffic. 2012 650 2011 2. If the tires are frozen to the ground, pour warm water around them to melt the ice.
2012 650 2011 General Information ATV Identification Numbers Ignition Switch Key Two keys come with the ATV. Keep the The Arctic Cat ATV has two identifica- spare key in a safe place. An identifying tion numbers: Vehicle Identification number is stamped on each key. Use this Number (VIN) and Engine Serial Num- number when ordering a replacement key. ber (ESN). The VIN is located on the frame support rail.
LIGHTS position — The ignition circuit is complete and the headlights and taillight are on. The key cannot be removed in this position. CAUTION Leaving the ignition switch in the ON or LIGHTS position for a long period of time when the engine is not running may cause the battery to discharge. Always leave the ignition switch in the OFF position when engine is not running. 2012 650 2011 CAUTION Always come to a complete stop before attempting to shift from one range to the other or into reverse.
Hand Brake Lever/Brake Lever Lock 738-420B 2012 650 2011 ! WARNING Always check to be sure that the brake lever lock has been disengaged before operating the ATV. An accident could result if the brake lever lock is left engaged while the ATV is operated. The brake may relax if left engaged for a long period of time. This could cause an accident; therefore, do not leave the ATV on a hill depending on the brake lever lock.
2012 650 2011 NOTE: This ATV has safety inter- Throttle lever travel may be limited by lock switches which prevent the adjusting the throttle limiter screw. The starter motor from activating when throttle limiter should be adjusted the transmission is not in neutral. To according to the operator’s skill and start the ATV while in gear, depress experience. To adjust the throttle limiter, the rear foot brake or compress the use the following procedure. brake lever; then depress the starter button.
2012 650 2011 1. Clock/Engine Hour Meter - The clock function indicates time in the 12-hour mode; the hour meter indicates the total time the ATV has run and cannot be reset to zero. To set the clock, use the following procedure. NOTE: High engine RPM, low vehi- A. With the ignition switch ON, press and release the Mode Button (3) until the Clock/Engine Hour Meter (1) is displayed; then (if necessary) press and release the Set/Reset Button (4) to select the clock display.
7. Odometer/Trip Meter - Odometer registers the total distance the vehicle has traveled. The trip meter is resetable and can be used to measure trip or trip legs. The odometer cannot be reset. NOTE: To shift between the odom- 2012 650 2011 Vacuum Fuel Pump A vacuum fuel pump is mounted under the seat to deliver gasoline to the carburetor. The fuel pump operates when the engine is turning.
1. Direct the float bowl drain hose into a container. ! WARNING Do not drain float bowl contents directly onto the engine. Gasoline is highly flammable and could ignite. Use a hose. 2012 650 2011 CAUTION Do not overfill the engine with oil. Always make sure the oil level is above the “L” mark but not higher than the “F” mark. Seat Latch 2. Loosen the drain screw and allow the gasoline and condensation to flow out. 3. Tighten the drain screw securely. ! WARNING Oil Level Stick AL676A 1.
2012 650 2011 Trailering and Towing Always maintain a slow speed when trailering and towing and avoid sudden accelerations, quick maneuvers, and sud! WARNING den stops. Braking distance will be Never use the racks as a towing or affected when towing a trailer. When trailering point. towing a trailer, always maintain slow Arctic Cat ATV’s are equipped with a speed and allow more stopping distance frame-mounted receiver for a standard than when not towing a trailer. 5.1 cm (2 in.) receiver hitch.
2012 650 2011 Recommended Engine/ Transmission Oil CAUTION Any oil used in place of the recommended oil could cause serious engine damage. Do not use oils which contain graphite or molybdenum additives. These oils can adversely affect clutch operation. Also, not recommended are racing, vegetable, non-detergent, and castorbased oils. The recommended oil to use is Arctic Cat ACX All Weather synthetic engine oil, ATV-0067 which has been specifically formulated for use in this Arctic Cat engine.
2012 650 2011 Filling Gas Tank New ATV’s and renewed ATV engines require a “break-in” period. The first ! WARNING month is most critical to the life of this Always fill the gas tank in a well-ven- ATV. Proper operation during this break-in tilated area. Never add gasoline to the period will help assure maximum life and ATV gas tank near any open flames or performance from the ATV. with the engine running or hot.
2012 650 2011 General Maintenance Division II - Operation/ Maintenance NOTE: Proper maintenance of the If the owner/operator does not feel qualiATV is important for optimum perfor- fied to perform any of these maintenance mance. Follow the Maintenance procedures or checks, take the ATV to an Schedule and all ensuing Mainte- authorized Arctic Cat ATV dealer for nance Instructions/Information. professional service.
2012 650 2011 Maintenance Schedule Initial 100 Every 100 Every 300 Every 500 Page miles after miles or 1 miles or 3 miles or 6 break-in month months months Item Battery * Engine nuts and bolts * Valve clearance 64 I - I - I Spark plug 67 I Liquid cooling system 59 I Idle RPM 68 I 67 Throttle cable I I I I I Replace every 4000 miles or 18 months Inspect every time before riding I 61/68 I Inspect every time before riding Gas/vent hoses 52 I Inspect every time before riding Engin
2012 650 2011 Liquid Cooling System NOTE: Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capability. Using a garden hose, wash the radiator to remove any debris preventing air flow. CAUTION The cooling system capacity can be found in the specifications chart. The cooling system should be inspected daily for leakage and damage. If leakage or damage is detected, take the ATV to an authorized Arctic Cat ATV dealer for service.
2012 650 2011 MP003 5. Remove two reinstallable rivets and remove the splash guard. The radiator cap can now be accessed in front of the snorkels. Maintenance (Mud Pro) When operating in muddy conditions, it is extremely important to clean the radiator core frequently. Arctic Cat requires inspecting and/or flushing the radiator core before each use to prevent overheating resulting in severe engine damage.
The shock absorber has a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and loading conditions. If the spring action is too soft or too stiff, adjust it according to the chart. 2012 650 2011 2. Loosen the oil level stick. Be careful not to allow contaminates to enter the opening. CF109M CD453 3. Remove the drain plug from the bottom of the engine and drain the oil into a drain pan.
9. Start the engine (while the ATV is outside on level ground) and allow it to idle for a few minutes. 10. Turn the engine off and wait approximately one minute. Recheck the oil level. 11. Inspect the area around the drain plug and oil filter for leaks. Front Differential and Rear Drive Gear Lubricant (Inspecting/Changing) Inspect and change the gear lubricant in each according to the Maintenance Schedule. When changing the lubricant, use approved SAE 80W-90 hypoid oil and use the following procedure.
NOTE: If the sight glass appears dark, there is a sufficient amount of fluid in the reservoir. CAUTION 2012 650 2011 3. If thickness of either brake pad is less than 1.0 mm (0.039 in.), take the ATV to an authorized Arctic Cat ATV dealer to have brake pads replaced. Be careful not to spill any fluid when filling the brake fluid reservoir. Wipe away spilled fluid immediately. Brake Lever Lock PR376B 4.
NOTE: Take the ATV to an authorized Arctic Cat ATV dealer for this service. Protective Rubber Boots The protective boots should be inspected periodically according to the Maintenance Schedule. Ball Joint Boots (Upper and Lower/Right and Left) 2012 650 2011 2. Remove both front wheels. 3. Inspect the four tie rod boots for cracks, tears, or perforations. 4. Check the tie rod end free-play by grasping the tie rod near the end and attempting to move it up and down. 5.
NOTE: Refer to all warnings and cautions provided with the battery or battery maintainer/charger. Loss of battery charge may be caused by ambient temperature, ignition OFF current draw, corroded terminals, self discharge, frequent start/stops, and short engine run times. Frequent winch usage, snowplowing, extended low RPM operation, short trips, and high amperage accessory usage are also reasons for battery discharge. 2012 650 2011 6.
2012 650 2011 1. Be sure the battery and terminals Jump-Starting have been cleaned with a baking NOTE: Arctic Cat does not recomsoda and water solution. mend jump-starting a vehicle with a 2. Be sure the charger and battery are in a well-ventilated area and ensure the battery charger cables will not contact any battery acid. Be sure the charger is unplugged from the 110-volt electrical outlet. 3.
CAUTION Always make sure the electrical systems are of the same voltage and ground polarity prior to connecting jumper cables. If not, severe electrical damage may occur. 4. Move the vehicle to be used for the jump-start close enough to ensure the jumper cables easily reach; then shift into neutral, set and lock the brakes, shut off all electrical accessories, and turn the ignition switch OFF. 2012 650 2011 7.
2012 650 2011 ATV-0051 Adjust the gap to specified amount (see specifications chart) for proper ignition. Use a feeler gauge to check the gap. AF920 ! WARNING Adjust the idle to the correct RPM. Make sure the engine is at normal operating temperature before adjusting the idle RPM. Throttle Cable Adjustment To adjust the throttle cable free-play: 1. Loosen the jam nut from the throttle cable adjuster. ATV0052B When installing the spark plug, be sure to tighten it securely.
2012 650 2011 Air Filter The air filter inside the air filter housing must be kept clean to provide good engine power and gas mileage. If the ATV is used under normal conditions, service the filter at the intervals specified in the Maintenance Schedule. If operated in dusty, wet, or muddy conditions, inspect and service the filter more frequently. Use the following procedure to remove the filter and inspect and/or clean it.
2012 650 2011 9. Clean any dirt or debris from inside the air cleaner. Be sure no dirt enters the carburetor. 4. Increase and decrease engine RPM several times to “blow out” any water; then stop the engine. 5. Install the drain bolt and tighten securely. 10. Install the air filter and cover. 11. Install the compartment and lid; then install appropriate reinstallable rivets. NOTE: The V-belt and pulleys should be inspected every 500 miles and the belt replaced (if necessary).
It is very important to use the proper tools when repairing or replacing tires to prevent damage to the tire bead or wheel rims. If proper tools and related items are not available, have this maintenance performed by an authorized Arctic Cat ATV dealer or a qualified tire repair station. 2012 650 2011 Muffler/Spark Arrester The muffler has a spark arrester which must be periodically cleaned. At the intervals shown in the Maintenance Schedule, clean the spark arrester using the following procedure.
2012 650 2011 CAUTION Use only specified bulbs indicated in the chart as replacement bulbs. Headlight NOTE: The bulb portion of the headlight is fragile. HANDLE WITH CARE. When replacing the headlight bulb, do not touch the glass portion of the bulb. If the glass is touched, it must be cleaned with a dry cloth before installing. Skin oil residue on the bulb will shorten the life of the bulb. To replace the headlight bulb, use the following procedure. 1.
6. Observe each headlight beam aim. Proper aim is when the most intense beam is centered on the vertical mark 5 cm (2 in.) below the horizontal mark on the aiming surface. 2012 650 2011 Mud Pro 7. Adjust each headlight until correct aim is obtained by turning the knob clockwise to raise or counterclockwise to lower the beam. Electrical Output 2411-181 Terminals Two output terminals for electrical accessories are located on the front and rear wiring harnesses.
2012 650 2011 Preparation for Storage CAUTION Prior to storing the ATV, it must be properly serviced to prevent rusting and component deterioration. Arctic Cat recommends the following procedure to prepare the ATV for storage. An authorized Arctic Cat ATV dealer should perform this service; however, the owner/operator may perform this service if desired. 1. Clean the seat cushion (cover and base) with a damp cloth and allow to dry. 2.
2012 650 2011 Preparation after Storage Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble-free riding. Arctic Cat recommends the following procedure to prepare the ATV. 1. Clean the ATV thoroughly. 2. Clean the engine. Remove the cloth from the exhaust system. 3. Check all control wires and cables for signs of wear or fraying. Replace if necessary. 4. Change the engine/transmission oil and filter. 5.
2012 650 2011 Maintenance Record DATE 76 Previous MILEAGE Main TOC SERVICE PERFORMED/NOTES Section TOC Next
2012 650 2011 Change of Address, Ownership, or Warranty Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this ATV. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage. Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the ATV is sold to another party.
2012 650 2011 Fold Back - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O.
NOTES Previous Main TOC Section TOC 2012 650 2011 Next 79
NOTES 80 Previous Main TOC Section TOC 2012 650 2011 Next
Identification Numbers Record 2012 650 2011 ! WARNING Indicates a potential hazard that could result in serious injury or death. The key identification number is stamped on the key as shown in the illustration. Record this number in the space provided for reference if you ever need a new key. Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen. 1.
2012 650 2011 ! WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE NEVER USE AN APPROVED ON PUBLIC HELMET AND ROADS PROTECTIVE GEAR NEVER CARRY NEVER USE PASSENGERS WITH DRUGS OR ALCOHOL NEVER operate: • without proper training or instruction • at speeds too fast for your skills or the conditions • on public roads - a collision can occur with another vehicle • with a passenger - passengers affect balance and steering and increase risk of losing control ALWAYS: • use proper riding t
2012 Generic ATV YOUR ATV CAN BE HAZARDOUS TO OPERATE. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Training is available: U.S. owners, call For your safety, understand and follow all 800-887-2887; Canadian owners, call the warnings contained in this Operator’s 613-739-1535.
2012 Generic ATV Foreword Congratulations and thank you from Arctic Cat Inc. for purchasing an ARCTIC CAT® All-Terrain Vehicle (ATV). Built with American engineering and manufacturing know-how, it is designed to provide superior ride, comfort, utility, and dependable service. Some illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
2012 Generic ATV Table of Contents Foreword .................................................. 1 Parts and Accessories............................ 1 Limited Warranty ..................................... 3 Warranty Procedure/Owner Responsibility...................................... 4 Arctic Cat ATV Emission Control Warranty Statement ............................ 5 Arctic Cat Emission Control System Limited Warranty ................................. 6 U.S.
2012 Generic ATV Limited Warranty Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic Cat ATV it assembles and on each genuine Arctic Cat ATV part and accessory assembled or sold by an authorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retail purchaser; however, the balance of the unused warranty may be transferred to another party.
2012 Generic ATV Warranty Procedure/Owner Responsibility At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.
2012 Generic ATV Arctic Cat ATV Emission Control Warranty Statement Warranty Rights and Obligations Arctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air Resources Board are pleased to explain the emission control system warranty for each new Arctic Cat ATV sold in the state of California. In California, a new ATV must be designed, built, and equipped to meet the state’s stringent anti-smog standards.
2012 Generic ATV Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.
2012 Generic ATV U.S. EPA Emission Control Statement/Warranty Coverage (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPAcertified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.
2012 Generic ATV Declaration of Conformity Application of council directives: EMC Directive 97/24/EC Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model:450 i 4x4 Standards to which conformity declared: Manufacturer (if not issuing agent): 550 i 4x4 700 i 4x4 700 i Mud Pro 700 i TBX 4x4 1000 i Mud Pro is EN 61000-6-2:2005 EN 55012:2007 Arctic Cat Inc.
• Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV. • Never operate on excessively rough, slippery, or loose terrain. • Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident.
ATV Safety Alert The Consumer Product Safety Commission has concluded that ALL-TERRAIN VEHICLES (ATV’s) may present a risk of DEATH or SEVERE INJURY in certain circumstances. Accidents may occur for many reasons: *** Over 2591 people, including many children, have died in accidents associated with ATV’s since 2005. *** Many people have become severely paralyzed or suffered severe internal injuries as a result of accidents associated with ATV’s.
Rider Training Course 2012 Generic ATV DIVISION I - SAFETY Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S. owners only, one incentive, and free rider training courses for appropriate immediate family members per ATV purchase).
2012 Generic ATV Hangtag An Arctic Cat ATV comes with a hangtag containing important safety information. Anyone who rides the ATV should read and understand this information before riding. 2258-133 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344.
2012 Generic ATV An Arctic Cat ATV comes with several labels containing important safety information. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have purchased may differ from those shown on this page.
2012 Generic ATV Warnings ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered.
2012 Generic ATV Warnings DIVISION I - SAFETY ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control. HOW TO AVOID THE HAZARD Never operate the ATV on any paved surfaces, including sidewalks, driveways, parking lots, and streets.
2012 Generic ATV Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV. ! WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds.
2012 Generic ATV Warnings DIVISION I - SAFETY ! WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV.
2012 Generic ATV Warnings ! WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn.
2012 Generic ATV Warnings DIVISION I - SAFETY ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills. ! WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill.
2012 Generic ATV Warnings ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in this Operator’s Manual. ! WARNING POTENTIAL HAZARD Skidding or sliding.
2012 Generic ATV Warnings DIVISION I - SAFETY ! WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads, or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road, or highway, even a dirt or gravel one. In many states it is illegal to operate an ATV on public streets, roads, or highways. ! WARNING POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure.
2012 Generic ATV Warnings ! WARNING POTENTIAL HAZARD Operating the ATV with differential lock engaged. WHAT CAN HAPPEN The increased steering effort and reduced maneuverability caused by the locked differential could result in loss of control and an accident. HOW TO AVOID THE HAZARD Never exceed 10 MPH (16 KPH) with the differential lock engaged. Always disengage the differential lock as soon as not needed for additional traction.
Overview When using an ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it. If you don’t notice your conditions and surroundings before riding your ATV, you give up control over the situation. Using ATV prevention techniques helps you forecast potential hazards before they injure you or damage your ATV. Following the safety instructions and warnings in this manual will help you “P.A.S.S.” the safety test. P.A.S.S.
2012 Generic ATV Prevention Helmets should have one of these: 1. DOT label 2. Snell label 3. ANSI Z90.1 label Long Pants and Long Sleeved Shirt The goal is to protect your body from branches, long grass, airborne objects, or anything else that could scrape your skin. The more thick and durable the material, the better protection it’ll provide. Riding pants with kneepads, a jersey, and shoulder pads provide the best protection. ATV Condition These helmets should provide full-face protection.
A. Brakes Squeeze the hand brake lever. If it feels soft or “squishy,” it could be low on fluid or have a leak — refer to the General Maintenance section of this Operator’s Manual for instructions. Don’t use the ATV until the brakes are operating normally. 4. Oil and Fuel Start with a full tank of gas before every ride, and while you’re at it, top off the oil. Don’t forget to check for fluid leaks around the ATV. Watch the overheat indicator to ensure the engine coolant level is adequate. Check: 1.
2012 Generic ATV Prevention • Cellular Phone • Maps/GPS • Emergency Kit with Flashlight and First Aid Kit Tools Routine maintenance will generally eliminate the need for emergency repairs. Riding on rough terrain could cause loosening of nuts, bolts, and fasteners. Especially on long rides, carrying the right tools can prevent an inconvenience from becoming a crisis. Carry these items on your ATV: 1. Bulbs 2. Duct tape 3. Rope 4. Spark plugs 5. Spare parts 6.
2012 Generic ATV Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force. Although a car is relatively stable, enough centrifugal force can cause an ATV to overturn.
Sound Judgment Overview You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Judgment” means you need to use yours. Do you consider yourself to be pretty conservative, or are you a heavy risktaker? Before continuing with this section on sound judgment, check your Risk Factor by doing this short survey: 1. Do you drive over the speed limit? 1 2 3 Never Sometimes Often 2. Are you more daring around your friends than you are when alone? 1 2 3 Never Sometimes Often 3.
The thing about terrain is that sometimes you don’t know it’s changed until you get there. Whether it’s familiar or not, check out your surroundings before and during your ride. 2012 Generic ATV Trail Signs DIVISION I - SAFETY Sound Judgment Night Riding Riding at night can be very hazardous. Obstacles and other hazards (that are easily identified during daytime) are much more difficult to see and avoid. When night riding, make sure the lights are properly adjusted and in good working order.
Sound Judgment Other Vehicles Depending on where you’re riding, you might encounter other ATV’s, bikes, or motor vehicles on public lands. Respect the presence of cars if you’re crossing roads or riding in public areas and make yourself be seen. If you can’t see other vehicles coming, that means you’re invisible, too. Hikers With the renewed interest in hiking, camping, and other outdoor activities, people can show up in remote areas where you would never expect them. For their sake, keep your eyes open.
Load Capacity Ratings Chart Arctic Cat ATV Load Capacity Ratings ITEM Specifications (lb) (kg) Max Load Capacity 515 233 Max Load Capacity - TBX 600 272 Front Rack (Max) 100 45 Rear Rack (Max) 200 91 Rear Cargo Box - TBX (Max) 300 135 Side Storage Box (each) 20 9 TBX (Max) Tongue Weight 35 16 Rear Rack and Tongue 200 91 Weight (Max) Rear Cargo Box and Tongue 300 135 Weight - TBX (Max) Towing Capacity 1050 477 Max Load Capacity - Total weight of operator, accessories, tongue weight, and cargo on front and
Sound Judgment TESTIMONIAL DOCUMENT#: X46481A1 CITY/STATE: LAUREL, MS SEX: M AGE: 25 BODY PART: ALL PARTS BODY DATE ACCIDENT: 6-25-93 DISPOSITION: DOA SYNOPSIS: A 25 year old male died from drowning after the 4-wheeled ATV he was driving overturned and landed on the victim, pinning him face down in 6 inches of water in a drainage ditch. The victim had failed to make a right hand turn and drove off the side of the road. The victim was driving at an excessive speed, and under the influence of alcohol.
SIPDE By themselves, none of these safe behaviors and sound judgments will go very far. But when you put them all together... when you’re paying attention to how you feel, when you’re monitoring the movements of your ATV, and when you’re constantly evaluating your environment, then you’re practicing SIPDE.
2012 Generic ATV Supervision Overview You’re responsible for supervising those who ride your ATV. Your wisdom is valuable... it’ll bring them all back safely— your friends, your family, your relatives, and your ATV. It’s crucial that you consider yourself a supervisor for all riders of your ATV. Whether you accept responsibility or not, the truth is that you are responsible for others riding your ATV. Taking Responsibility You’re to the last letter in “P.A.S.S.”...“Supervision.
2012 Generic ATV DIVISION II - OPERATION/MAINTENANCE ATV Specifications ENGINE 450/550/700 Type Four-Cycle/Liquid Cooled OHC Bore x Stroke 89 mm x 71.12 mm (3.5 x 2.8 in.) - 450 92 mm x 82 mm (3.62 x 3.22 in.) - 550 102 mm x 85 mm (4.01 x 3.35 in.) - 700 442 cc (27 cu in.) - 450 545 cc (33.6 cu in.) - 550 695 cc (42.4 cu in.) - 700 NGK CR7E - 450 NGK CPR8E - 550/700 0.5-0.6 mm (0.019-0.024 in.) - 550/700 0.7-0.8 mm (0.028-0.031 in.
2012 Generic ATV ATV Specifications ENGINE 1000 Type 1000 Mud Pro Four-Cycle/Liquid-Cooled V-Twin Bore x Stroke 92 mm x 71.6 mm (3.66 x 2.81 in.) Displacement 951.9 cc (58 cu in.) Spark Plug Type NGK CPR8E (2) Spark Plug Gap 0.5-0.6 mm (0.019 - 0.024 in.) Brake Type Hydraulic w/Brake Lever Lock and Rear Foot Brake Fuel System EFI CHASSIS Length (Overall) 215 cm (84.75 in.) 240 cm (94.50 in.) Height (Overall) 121.9 cm (48.0 in.) 131.6 cm (51.8 in.) Width (Overall) 120.7 cm (47.5 in.
2012 Generic ATV Location of Parts and Controls FI016H FI025C 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Battery Headlights Hand Brake Lever Power Distribution Module Radiator Access Panel Seat Latch Storage Compartment Reverse Override Switch Rear Foot Brake Brake Lever Lock Key Switch Shift Lever Throttle Limiter Previous Main TOC 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.
2012 Generic ATV ATV Operation Starting the Engine Basic Operating Maneuvers Always start with the ATV on a flat, level surface. Carbon monoxide poisoning can Active riding and basic maneuvers are kill you, so keep your ATV outside while it’s the foundation of your ATV ride. Without running. Follow these steps to start it up: basic skills, it’s impossible to move to 1. Mount the ATV and sit down. this level— active riding. These are your 2. Engage the brake lever lock. basic maneuvers: • • • • • • • 3.
2012 Generic ATV Shifting Braking/Stopping The Arctic Cat ATV with an automatic transmission has a dual-range transmission with reverse. To shift the ATV, follow these steps: Always allow plenty of room and time to stop safely. Sometimes quick stops are inevitable, so always be prepared. Whether you’re stopping slowly or stopping quickly, do this: 1. Squeeze the brake lever on the left handlebar to apply both the front and rear brakes. 2.
2012 Generic ATV 1. Double check that the brake lever lock is engaged. 2. Hold the brake lever, and release the brake lever lock. 2. Swing your right leg over to the left side of the seat. 3. Shift into gear. 3. Step to the ground on the left side of the ATV. Handling the ATV (Active Riding Techniques) Active riding involves moving your body. You must learn to lean and shift your weight into your turns to maintain control. Your safety depends on using safe riding techniques. Statistics from the U.S.
2012 Generic ATV Wide Turns About 20% of ATV accidents happen during turns. If you don’t understand turning techniques, it’s easy for the ATV to get away from you by losing traction, plowing, or tipping. Use this method for wide turns: ATV-0038 ATV-0046 ATV-0045 ATV-0040 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing—shift your body weight to the inside of the turn. ATV-0044 1.
2012 Generic ATV ATV-203 1. Ease off the throttle as you approach the turn to slow down. 2. Turn the handlebar, shift your weight, and balance at the same time as you enter the turn (use the principles of leaning, weight shifting, and balancing—shift your body weight to the inside of the turn). 3. Follow this with slight acceleration. 4. For multiple turns, repeat this movement as needed. 5. To make your turn quicker, try raising yourself off the seat a few inches as you shift your weight.
5. If you’re to the left of the ATV, turn the handlebar all the way left. 6. Partially release the brake, but lightly hold the brake lever. 7. Let the ATV roll to your right side until it faces slightly downhill. 8. Reapply the brakes. 2012 Generic ATV 2. Lean as far forward as possible. For steeper hills, come off your seat to stand and lean forward. 3. If you lose speed, quickly shift to a lower gear. At the same time, release the throttle (so your front tires don’t lift), OR 9.
2012 Generic ATV 1. Keep your speed low and consistent. 2. Shift all your body weight to the uphill side of the seat; also, support your weight on the uphill footrest. 3. Steer like you’re driving into the hill. ATV-0031 1. Shift your body weight as far back on the seat as possible. 4. If the ATV feels like it’s tipping, turn the handlebar downhill. If that’s not possible because of the terrain or other conditions or if it just doesn’t work, stop and get off. Dismount the ATV on the uphill side. 2.
3. Keep your hand off the brake until the emergency is over and you’re back in control. Crossing Obstacles 2012 Generic ATV 6. Lean forward and release the throttle when the front tires clear the obstacle. 7. Keep your body loose to absorb any shock. Crossing obstacles is risky; avoid it if 8. If the ATV starts tipping, shift your possible. Riding over logs, rocks, and weight to keep it in balance. ruts means combining all the active riding skills into one big motion.
Sometimes your ATV may not respond and goes straight ahead instead of letting you turn. Here’s how to handle it: 1. Slow down. 2012 Generic ATV 3. Make sure you have a way out on the other side of the water. 4. If you get stuck in the sludge or mud, try rocking the ATV from side to side. 5. Once you’ve cleared the water, briefly apply the brakes to make sure they work. 2. Move forward on the seat. 3. Lean to inside of turn. 4. Turn handlebar.
2012 Generic ATV 2. If the tires are frozen to the ground, NOTE: After riding through water, pour warm water around them to melt mud, snow, or slush, it is important to dry both brake systems before the ice. CAUTION Before riding, manually move the ATV forward and backward to make certain that all wheels roll freely. 3. If the brakes are frozen, take the ATV to a warmer area to thaw out the brakes. ! WARNING Do not attempt to free frozen brakes by pouring warm water on the brake pads and housings.
General Information ATV Identification Numbers The Arctic Cat ATV has two identification numbers: Vehicle Identification Number (VIN) and Engine Serial Number (ESN). The VIN is located on the frame support rail. 2012 Generic ATV Always provide the ATV name, Vehicle Identification Number, and Engine Serial Number when contacting an authorized Arctic Cat ATV dealer for parts, service, accessories, or warranty.
LIGHTS position — The ignition circuit is complete and the headlights and taillight are on. The key cannot be removed in this position. CAUTION Leaving the ignition switch in the ON or LIGHTS position for a long period of time when the engine is not running may cause the battery to discharge. Always leave the ignition switch in the OFF position when engine is not running. 2012 Generic ATV CAUTION Always come to a complete stop before attempting to shift from one range to the other or into reverse.
Hand Brake Lever/Brake Lever Lock 738-420B 2012 Generic ATV ! WARNING Always check to be sure that the brake lever lock has been disengaged before operating the ATV. An accident could result if the brake lever lock is left engaged while the ATV is operated. The brake may relax if left engaged for a long period of time. This could cause an accident; therefore, do not leave the ATV on a hill depending on the brake lever lock.
2012 Generic ATV NOTE: This ATV has safety inter- Throttle lever travel may be limited by lock switches which prevent the adjusting the throttle limiter screw. The starter motor from activating when throttle limiter should be adjusted the transmission is not in neutral. To according to the operator’s skill and start the ATV while in gear, depress experience. To adjust the throttle limiter, the rear foot brake or compress the use the following procedure. brake lever; then depress the starter button.
The EPS system is battery system powered; therefore, the battery must be in good condition and fully charged. Power delivery and overload protection is provided by an EPS relay and 30-amp fuse located under the seat in the Power Distribution Module (PDM). 2012 Generic ATV CF236A 2411-213 The system is self-monitored and will display a “P0635” malfunction code on the LCD gauge/speedometer should an EPS system control circuit problem occur. Do not operate the ATV with a “P0635” malfunction code displayed.
2. Temperature Indicator - If the engine coolant temperature exceeds the normal operating range, the temperature icon will begin flashing and the LCD will go blank for 30 seconds; then the LCD will return to normal. However, the temperature icon will continue to flash. CAUTION Continued operation with high engine temperature may result in engine damage or premature wear. NOTE: High engine RPM, low vehicle speed, or heavy load can raise engine temperature.
Condition Warning Display - Uses odometer/trip meter display of the LCD to warn of a system error condition requiring attention. A. Volt - The LCD will go blank except the word VOLT will flash on the LCD whenever a low voltage (< 9 DC volts) or a high voltage (> 16 DC volts) is detected. When voltage returns to normal, the gauge must be reset by turning the ignition key to the OFF position and then to the ON position. B.
flashes, approximately 3.5 L (0.92 U.S. gal.) of gasoline remains in the tank. 3. Mode Button - Shifts the gauge through three set-up modes: speedometer/tachometer, distance, and time. NOTE: The Mode Button must be pressed and released to shift modes. Approximately two seconds after the Mode Button is released, the digital gauge will return to full display. 4. Set/Reset Button - In conjunction with the Mode Button, sets and resets various displays on the digital gauge.
13. Temperature Indicator - The speedometer/tachometer needle will sweep full scale and the LCD will go blank except the high temperature icon will flash. After 30 seconds, the speedometer/ tachometer needle and LCD will return to normal, but the temperature icon will continue to flash. The icon should not be visible during normal operation. CF099A CAUTION Continued operation with high engine temperature may result in engine damage or premature wear.
2012 Generic ATV Gas Hoses Replace the gas hoses every two years. Damage from aging may not always be visible. 1. To remove the seat, lift up on the latch release (located at the rear of the seat); then raise the rear of the seat and slide it rearward. 2. To lock the seat into position, slide the front of the seat into the seat retainers and push down firmly on the rear of seat. The seat should automatically lock into position.
Side Storage Compartment (TBX) 2012 Generic ATV 738-424A When loading a trailer properly, two items are critical: Gross Trailer Weight TB013 (the weight of the trailer plus cargo) and 1. To open a compartment, lift the straps Trailer Tongue Weight. off the hatch lugs. 2. To close a compartment, pull the straps over the hatch lugs. Safety Flag Bracket A bracket is provided for mounting a flag at the rear of the ATV.
2012 Generic ATV Transporting ATV When using ethanol blended gasoline, it is When transporting the ATV, Arctic Cat not necessary to add a gasoline antifreeze recommends that the ATV be in its normal since ethanol will prevent the accumulaoperating position (on all four wheels) and tion of moisture in the fuel system. the following procedure be used.
2012 Generic ATV Engine Break-In CAUTION After the completion of the break-in period, the engine oil and oil filter should be changed. Other maintenance after break-in should include checking of all prescribed adjustments and tightening of Filling Gas Tank all fasteners. At the discretion and expense of the owner/operator, the ATV ! WARNING may be taken to an authorized Arctic Cat Always fill the gas tank in a well-ven- ATV dealer for this initial service.
3. Repeat procedure twenty times. 2012 Generic ATV ! WARNING DIVISION II - OPERATION/ MAINTENANCE Do not attempt sudden stops or put yourself into a situation where a sudden stop will be required until the brake pads are properly burnished.
General Maintenance 2012 Generic ATV NOTE: Proper maintenance of the If the owner/operator does not feel qualiATV is important for optimum perfor- fied to perform any of these maintenance mance. Follow the Maintenance procedures or checks, take the ATV to an Schedule and all ensuing Mainte- authorized Arctic Cat ATV dealer for nance Instructions/Information. professional service.
2012 Generic ATV Maintenance Schedule Initial 100 Every 100 Every 300 Every 500 Page miles after miles or 1 miles or 3 miles or 6 break-in month months months Battery * Engine nuts and bolts * Valve clearance 70 I - I I I - I Spark plug(s) 73 I Liquid cooling system 64 I Inspect every time before riding Oil cooler (1000) 66 I I 66/73 I Inspect every time before riding 57 I Inspect every time before riding 73 Throttle cable Gas hoses I I I Replace every 4000 miles or 18 months
Liquid Cooling System NOTE: Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capability. Using a garden hose, wash the radiator to remove any debris preventing air flow. 2012 Generic ATV 700/1000 CAUTION Arctic Cat does not recommend using a pressure washer to clean the radiator core. The pressure may bend or flatten the fins causing restricted air flow, and electrical components on the radiator could be damaged.
2012 Generic ATV NOTE: Use a good quality, biodegradable glycol-based, automotivetype antifreeze. ! WARNING Never check the coolant level when the engine is hot or the cooling system is under pressure. 5. Separate the front of the snorkel housing from the rear; then remove the snorkel housing. After operating the ATV for the initial 510 minutes, stop the engine, allow the engine to cool down, and check the coolant level. Add coolant as necessary.
2012 Generic ATV Oil Cooler (1000) NOTE: Before attempting to adjust clean dirt and debris NOTE: Dirt and debris must be suspension, cleaned from the cooling fins regu- from the sleeve and remove load larly to ensure proper engine oil cooling. from the suspension; then use the spanner wrench to adjust the sleeve to the desired position. CAUTION Continued operation of the ATV with high engine temperature may result in engine damage or premature wear.
2012 Generic ATV 733-441A CF107B 4. Using the oil filter wrench and a ratchet handle (or a socket or box-end wrench), remove the old oil filter and dispose of properly. Do not re-use oil filter. NOTE: Clean up any excess oil after removing the filter. 5. Apply oil to the new filter O-ring and check to make sure it is positioned correctly; then install the new oil filter. Tighten securely. 7. Start the engine (while the ATV is outside on level ground) and allow it to idle for a few minutes. 8.
Hydraulic Hand Brake ! WARNING Be sure to inspect the hydraulic brake system before each use. Always maintain brakes according to the Maintenance Schedule. 2012 Generic ATV NOTE: The brake lever lock must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage.
1. Check the brake fluid level in the reservoir. The fluid level must be maintained between the MAX and MIN level marks. If the level in the reservoir is low, add DOT 4 brake fluid. 2012 Generic ATV 4. Check the ball joint for free-play by grasping the steering knuckle and turning it from side to side and up and down. 5. If boot damage is present or ball joint free-play seems excessive, contact an authorized Arctic Cat ATV dealer for service.
2012 Generic ATV 2. Clean the battery terminals with a solution of baking soda and water. NOTE: The sealing strip should NOT be removed and NO fluid should be added. 3. Be sure the charger and battery are in a well-ventilated area. Be sure the charger is unplugged from the 110volt electrical outlet. CF125A 1. Inspect all drive axle boots for cracks, tears, or perforations. 4.
2012 Generic ATV NOTE: The maintainer/charger will charge the battery to 95% capacity at which time the Maintenance Charge Indicator (D) will illuminate and the maintainer/charger will change to pulse/float maintenance. If the battery falls below 12.9 DC volts, the charger will automatically start again at the first step of the charge sequence. 5. By pushing the Mode button (A) on the left side of the charger, select the Normal Charge Icon (E).
1. On the vehicle to be jump-started, remove the battery cover and any terminal boots. 2012 Generic ATV 5. Disconnect all external accessories such as cell phones, GPS units, and radios on both vehicles. ! WARNING CAUTION Any time service is performed on a battery, the following must be observed: keep sparks, open flame, cigarettes, or any other flame away. Always wear safety glasses. Protect skin and clothing when handling a battery.
9. Start the vehicle with the dead battery and allow it to run for several minutes before disconnecting the jumper cables. 2012 Generic ATV 10. Remove the jumper cables in opposite order of hook-up (4, 3, 2, 1). Be careful not to short cables against bare metal. NOTE: Have the battery and electrical system checked prior to operating the vehicle again. ATV0052B Spark Plug(s) The ATV comes equipped with a specified spark plug. See the appropriate specifications chart for the correct spark plug.
2012 Generic ATV Air Filter 550/700 The air filter inside the air filter housing must be kept clean to provide good engine power and gas mileage. If the ATV is used under normal conditions, service the filter at the intervals specified in the Maintenance Schedule. If operated in dusty, wet, or muddy conditions, inspect and service the filter more frequently. Use the following procedure to remove the filter and inspect and/or clean it.
2012 Generic ATV Tire Tread Condition The use of worn-out tires on an ATV is very dangerous. A tire is considered to be worn out when the depth of the tread is less than 3 mm (1/8 in.). Be sure to replace the tires before reaching this minimum specification. GZ018A Draining V-Belt Cover NOTE: If the ATV has been driven through water, the V-belt cover must be drained of any water. 1. Place the ATV on a level surface. 2. Remove the drain bolt from the cover and allow the water to drain out.
Tubeless Tire Repair Should a leak or flat tire occur due to a puncture, the tire may be repaired using a plug-type repair. If the damage is from a cut or if the puncture cannot be repaired using a plug, the tire must be replaced. When operating the ATV in areas where transportation or service facilities are not readily available, it is strongly recommended to carry a plug-type repair kit and a tire pump along. Wheels 1. Park the ATV on level ground and engage the brake lever lock.
2. Connect the new bulb assembly to the wiring harness connector; then insert into the headlight housing and rotate fully clockwise. 2012 Generic ATV 1. Position the ATV on a level floor so the headlights are approximately 6.1 m (20 ft) from an aiming surface (wall or similar aiming surface). CAUTION When replacing the headlight bulb, be careful not to touch the glass portion of the bulb. Grasp the new bulb with a clean cloth.
2012 Generic ATV 700 H1 Mud Pro Fuses The fuses are located in a power distribution module under the seat. If there is any type of electrical system failure, always check the fuses first. CAUTION Always replace a blown fuse with a fuse of the same type and rating. If the new fuse blows after a short period of use, consult an authorized Arctic Cat ATV dealer immediately. 2411-079 1000 H2 Mud Pro NOTE: To remove the fuse, compress the locking tabs on either side of the fuse cover and lift out.
Preparation for Storage 2012 Generic ATV CAUTION 4. Plug the hole in the exhaust system with a clean cloth. Prior to storing the ATV, it must be properly serviced to prevent rusting and component deterioration. 5. Apply light oil to the upper steering post bushing and plungers of the shock absorbers. Arctic Cat recommends the following procedure to prepare the ATV for storage.
2012 Generic ATV Preparation after Storage Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble-free riding. Arctic Cat recommends the following procedure to prepare the ATV. 1. Clean the ATV thoroughly. 2. Clean the engine. Remove the cloth from the exhaust system. 3. Check all control wires and cables for signs of wear or fraying. Replace if necessary. 4. Change the engine/transmission oil and filter. 5.
Maintenance Record DATE Previous MILEAGE Main TOC 2012 Generic ATV SERVICE PERFORMED/NOTES Section TOC Next 81
NOTES 82 Previous Main TOC 2012 Generic ATV Section TOC Next
2012 Generic ATV Change of Address, Ownership, or Warranty Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this ATV. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage. Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the ATV is sold to another party.
2012 Generic ATV Fold Back - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O.
2012 Generic ATV Identification Numbers Record ! WARNING Indicates a potential hazard that could result in serious injury or death. The key identification number is stamped on the key as shown in the illustration. Record this number in the space provided for reference if you ever need a new key. Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen. 1.
2012 Generic ATV ! WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE NEVER USE AN APPROVED ON PUBLIC HELMET AND ROADS PROTECTIVE GEAR NEVER CARRY NEVER USE PASSENGERS WITH DRUGS OR ALCOHOL NEVER operate: • without proper training or instruction • at speeds too fast for your skills or the conditions • on public roads - a collision can occur with another vehicle • with a passenger - passengers affect balance and steering and increase risk of losing control ALWAYS: • use proper ridin
2012 TRV 2011 Your 2-Up ATV Can Be Hazardous To Operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Training is available: U.S. owners, call For your safety and the safety of a pas- 800-887-2887; Canadian owners, call senger, understand and follow all the 613-739-1535.
2012 TRV 2011 Foreword Congratulations and thank you from Arctic Cat Inc. for purchasing an ARCTIC CAT® TRV. Built with American engineering and manufacturing know-how, it is designed to provide superior ride, comfort, and utility. This Operator’s Manual is furnished to make sure that the operator and passenger are aware of safe operating procedures. It also includes information about the general care and maintenance of your ATV. Carefully read the following pages.
2012 TRV 2011 Table of Contents Foreword .............................................. 1 Parts and Accessories........................ 1 Limited Warranty................................. 3 Warranty Procedure/Owner Responsibility.................................. 4 Arctic Cat ATV Emission Control Warranty Statement ........................ 5 Arctic Cat Emission Control System Limited Warranty ........... 6 U.S. EPA Emission Control Statement/ Warranty Coverage (U.S. Only) ......
2012 TRV 2011 Limited Warranty Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic Cat ATV it assembles and on each genuine Arctic Cat ATV part and accessory assembled or sold by an authorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retail purchaser; however, the balance of the unused warranty may be transferred to another party.
2012 TRV 2011 Warranty Procedure/Owner Responsibility At the time of sale, a TRV Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.
2012 TRV 2011 Arctic Cat ATV Emission Control Warranty Statement Warranty Rights and Obligations Arctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air Resources Board are pleased to explain the emission control system warranty for each new Arctic Cat ATV sold in the state of California. In California, a new ATV must be designed, built, and equipped to meet the state’s stringent anti-smog standards.
2012 TRV 2011 Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.
2012 TRV 2011 U.S. EPA Emission Control Statement/Warranty Coverage (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPAcertified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.
Declaration of Conformity Application of council directives: 2012 TRV 2011 EMC Directive 97/24/EC Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission.
• Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV. • Never operate on excessively rough, slippery, or loose terrain. • Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident.
2012 TRV 2011 A 2-Up ATV Is Not A Toy And Can Be Hazardous To Operate. • Never carry a passenger under the age of 12. • Never carry a passenger who cannot place both feet on the footrests and who cannot securely hold onto the handholds. FOR MORE INFORMATION ABOUT TRV SAFETY, contact your local Arctic Cat ATV dealer or 1613-739-1535 (Canada). 10 Previous Main TOC TRV PASSENGER INSTRUCTIONS Operator, tell your passenger to: • Hold firmly onto the handholds.
You should be aware that A 2-Up ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. A TRV handles differently from other vehicles, including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills and over obstacles, if you fail to take proper precautions. TO AVOID DEATH OR SEVERE PERSONAL INJURY: * Always read the Operator’s Manual carefully and follow the operating procedures described.
Rider Training Course 2012 TRV 2011 FOR MORE INFORMATION ABOUT ATV SAFETY, in the U.S., call the Consumer Product Safety Commission at (800) 638-2772 or the ATV Distibutors’ Safety Hotline at (800) 852-5344 or in Canada, call the Canada Safety Council In Canada, the Canada Safety Council at 1-613-739-1535 (CSC) provides an ATV Rider’s Course to teach safe ATV operating skills. They ext. 227. Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills.
2012 TRV 2011 Hangtags DIVISION I - SAFETY This Arctic Cat TRV comes with hangtags containing important safety information. Anyone who rides the ATV should read and understand this information before riding. 2258-417 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344.
Warning Labels & Information 2012 TRV 2011 An Arctic Cat ATV comes with several labels containing important safety information. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have purchased may differ from those shown on these two pages.
2012 TRV 2011 DIVISION I - SAFETY Warning Labels & Information (cont) CR040A Previous Main TOC Section TOC Next 15
2012 TRV 2011 Warnings NOTE: The illustrations in this Warnings sub-section apply to an operator and a passenger even though some may show only the operator. ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain.
DIVISION I - SAFETY 2012 TRV 2011 Warnings ! WARNING POTENTIAL HAZARD Carrying a passenger under the age of 12 on this ATV. WHAT CAN HAPPEN Could cause an accident, resulting in injury or death to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger under the age of 12. The passenger must allow the operator to shift positions as needed during operation, must always keep feet on the footrests, and must always keep hands on handholds. NEVER CARRY MORE THAN ONE PASSENGER.
2012 TRV 2011 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
DIVISION I - SAFETY 2012 TRV 2011 Warnings ! WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this Operator’s Manual.
2012 TRV 2011 Warnings ! WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV.
DIVISION I - SAFETY 2012 TRV 2011 Warnings ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills. ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn.
2012 TRV 2011 Warnings ! WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in serious injury. HOW TO AVOID THE HAZARD Before you engage reverse gear, make sure there are no obstacles or people behind you. When it is safe to proceed, go slowly. ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn.
DIVISION I - SAFETY 2012 TRV 2011 Warnings ! WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill. Apply the brakes. Engage the brake lever lock after you are stopped. If you begin rolling backwards: Keep weight uphill. Apply the brakes while rolling backwards.
2012 TRV 2011 Warnings ! WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the footrests. Remember that wet brakes may have reduced stopping capability. Test your brakes after leaving water. If necessary, apply them several times to dry out the pads.
! WARNING POTENTIAL HAZARD Operating the ATV with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may cause changes in handling which, in some situations, could lead to an accident. HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or improper use of accessories.
2012 TRV 2011 Prevention Overview When using this ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it. If you don’t notice your conditions and surroundings before riding your ATV, you give up control over the situation. Using ATV prevention techniques helps you forecast potential hazards before they injure you or damage your ATV. Following the safety instructions and warnings in this manual will help you “P.A.S.S.” the safety test. P.A.S.S.
Helmets should have one of these: Remember, your helmet won’t do you any good if the chin strap isn’t fastened. Eye Protection 1. DOT label 2. Snell label 3. ANSI Z90.1 label Wear eye protection, such as goggles, to completely surround your eyes to prevent getting dirt or other items in your eyes. Do not depend on sunglasses for proper eye protection. Sunglasses are not recommended; they don’t prevent objects from flying in through the sides.
2012 TRV 2011 Prevention 2. CONTROLS AND CABLE 3. LIGHTS AND ELECTRICAL With the engine running and brake Turn the hi-beam and lo-beam on and off applied, check all transmission posi- to make sure they work. At the same tions: forward, neutral, and reverse. time, verify the taillight and brakelight work. Also, check the status/warning Check: indicators (reverse, neutral, and HI-LO beam) on the LCD when you start the 1. Forward ATV. Don’t drive the ATV unless all sys2. Neutral tems are working.
6. MISCELLANEOUS ITEMS Water Inspect your air filter. Look for debris or damage that may indicate you need to replace it. A clogged filter can stop an engine. Check your battery terminals for corrosion. Also, be sure to tighten any loose parts, nuts, or bolts. Water is so important that you need to carry it regardless of the duration of your ride. Heat exhaustion and heat stroke can creep up suddenly and can take you out of commission.
2012 TRV 2011 Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the turn by centrifugal force. Although a car is relatively stable, enough centrifugal force can cause the ATV to overturn.
Overview You are not invincible. Knowing the first “S” in “P.A.S.S.” stands for “Sound Judgment” means you need to use yours. Do you consider yourself to be pretty conservative, or are you a heavy risktaker? Before continuing with this section on sound judgment, check your Risk Factor by doing this short survey: 1. Do you drive over the speed limit? 1 2 3 Never Sometimes Often 2. Are you more daring around your friends than you are when alone? 1 2 3 Never Sometimes Often 9.
2012 TRV 2011 Sound Judgment Terrain Always pay close attention to the terrain you’re on, even if it is familiar to you. You can’t assume the landscape you’re used to doesn’t change. Changes to landscape can happen at nearly any time. Fences can be constructed and excavations dug in a short period of time. Weather, climate, and development take their toll. Trail Signs Night Riding Riding at night can be very hazardous.
Riding Companions Maintenance Leave a lot of space between you and other riders, especially in dusty and dirty conditions, because it’ll be difficult to see the riders in front of you stopping. You have to maintain your ATV. The General Maintenance section of this Operator’s Manual tells you about taking care of your ATV.
2012 TRV 2011 Sound Judgment Load Capacity Ratings Chart ARCTIC CAT LOAD CAPACITY RATINGS Item Specifications ! WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly. (lb) (kg) WHAT CAN HAPPEN Max Load Capacity 600 272 Front Rack (Max) 100 45 Could cause changes in handling, which could lead to an accident.
Be aware of prescription and over-thecounter medications. Drowsiness and impaired judgment can be caused by a wide variety of medications. The same is true of allergy, cold, flu, and headache medications. Your physical size and weight can’t protect you... just one antihistamine tablet can affect your judgment. If your sense of adventure persuades you to do illegal drugs when you’re riding your ATV, this is a reality check.
2012 TRV 2011 Supervision Overview You’re responsible for supervising those who ride your ATV. Your wisdom is valuable... it’ll bring them all back safely— your friends, your family, your relatives, and your ATV. It’s crucial you consider yourself a supervisor for all riders of your ATV. Whether you accept responsibility or not, the truth is you are responsible for others riding your ATV. TRV’s are a little different from the handling to the stability to the controls.
2012 TRV 2011 DIVISION II - OPERATION/MAINTENANCE TRV Specifications Displacement Spark Plug Type Spark Plug Gap Brake Types CHASSIS Length (Overall) Height (Overall) Width (Overall) Suspension Travel Tire Size (Front) Tire Size (Rear) Tire Inflation Pressure MISCELLANY Dry Weight (Approx) Gas Tank Capacity Coolant Capacity Differential Capacity Rear Drive Capacity Engine Oil Capacity (Approx) Gasoline (Recommended) Engine Oil (Recommended) Differential/Rear Drive Lubricant Taillight/Brakelight Headlight
2012 TRV 2011 TRV Specifications ENGINE AND DRIVE Type Bore x Stroke Displacement Spark Plug Type Spark Plug Gap Brake Types CHASSIS Length (Overall) 1000 H2 Four-Cycle/Liquid-Cooled V-Twin 92 mm x 71.6 mm (3.66 x 2.81 in.) 952 cc (58 cu in.) NGK CPR8E (2) 0.5-0.6 mm (0.019-0.024 in.) Hydraulic w/Brake Lever Lock and Rear Foot Brake 250.4 cm (98.6 in.) 256.5 cm (101.0 in.) - Cruiser 127.8 cm (50.3 in.) 139.7 cm (55.0 in.) - Cruiser 120.6 cm (47.5 in.) 25.4 cm (10.0 in.) AT25 x 8-12 AT25 x 10-12 0.
Location of Parts and Controls 2012 TRV 2011 1. Battery 2. Headlights 3. Hand Brake Lever 4. Passenger Seat Latch Handles 5. Reverse Override Switch 6. Seat Lock Lever CR037A 7. Storage Compartment 8. Rear Foot Brake 9. Taillight/Brakelight 10. Brake Lever Lock 11. Key Switch 12. Shift Lever 14. Throttle Lever 15. Operator’s Manual Location CR036A 16. Drive Select Switch 17. Handwarmer/Thumbwarmer Switch (Cruiser) 18. Headlight HI/LO Switch 19. Starter Button 20. Engine Stop Switch 21.
2012 TRV 2011 ATV Operation 2. Get seated in a comfortable position and keep hands firmly on the handholds. Basic Operating Maneuvers Active riding and basic maneuvers are 3. Always keep your feet planted on the foundation of your ride. Without the footrests. basic skills, it’s impossible to move to this level — active riding. These are your Starting the Engine basic maneuvers: Always start with the ATV on a flat, level surface.
2012 TRV 2011 ATV Operation Starting a Cold Engine 2. To engage the low range from high range, move the shift lever outward and forward. NOTE: It is very important not to touch or compress the throttle lever during the starting proce- NOTE: The high range is for normal riding with light loads. The low dures. range is for carrying heavy loads 1. Turn off all electrical accessories or trailer towing. Compared to (hand warmer, lights, etc.
2012 TRV 2011 ATV Operation 3. Never “ride” the brake. Even maintaining minimal pressure on the brake lever will cause the brake pads to drag on the disc and may overheat the brake fluid. ! WARNING Excessive repetitive use of the hydraulic brake for high speed stops will cause overheating of the brake fluid and premature brake pad wear which will result in an unexpected loss of brakes. ! WARNING Use only Arctic Cat approved brake fluid. Never substitute or mix different types or grades of brake fluid.
2012 TRV 2011 ATV Operation Leaning, Weight Shift, and Balance When you turn, the trick is to move forward and slide over to the side of the seat that’s on the inside of the turn. Support your body weight on the outside footrest. At the same time, lean your body and the passenger body to the inside of the turn.
2012 TRV 2011 ATV Operation Sharp Turns After mastering wide turns, practice the advanced skill of sharp turns. ATV-203 ATV-202 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing—shift your body weight to the inside of the turn. 3. You might have to lean into the turn more than you do in a wide turn. 4.
2012 TRV 2011 ATV Operation 6. If you’re to the left of the ATV, turn the handlebar all the way left. 7. Partially release the brake, but lightly hold the brake lever. 8. Let the ATV roll to your right side until it faces slightly downhill. 9. Reapply the brakes. 10. Get back on the ATV from the uphill side, have your passenger mount the ATV from the uphill side, and keep your body weight and the passenger’s body weight shifted uphill when you sit down. 11.
2012 TRV 2011 ATV Operation 3. If you lose speed, release the throttle Sidehilling/Traversing (so your front tires don’t lift), OR Sidehilling is considered an advanced 4. If that doesn’t work and you still skill; it’s really tricky and unpredictable. have forward motion and the terrain So, whether your skills are advanced or permits, do a U-turn, go back down, not, try to avoid this kind of riding. If and try climbing again, OR you’re in a situation where you absolutely have to sidehill, follow this 5.
2012 TRV 2011 ATV Operation 4. If the ATV feels like it’s tipping, turn the handlebar downhill. If that’s not possible because of the terrain or other conditions or if it just doesn’t work, stop and get off. Have the passenger dismount on the uphill side first; then you should dismount on the uphill side. Swerving 2. Turn the handlebar. At the same time, shift weight and balance as you swerve.
2012 TRV 2011 ATV Operation 1. Stop the ATV. 2. Keep your handlebar straight. 2. Have the passenger dismount. 3. Backing down hills is a bad idea; do a U-turn or K-turn instead to turn around. 3. Keep your speed way down; less than 5 mph. 4. Approach the obstacle head-on. 5. Come up off the seat. 6. Keep your weight on the footrests. 7. Apply a little throttle when the front tires make contact with the obstacle. 8. Lean forward and release the throttle when the front tires clear the obstacle.
2012 TRV 2011 ATV Operation 4. When you come to a stop, follow the Cold Weather Driving procedure for the K-turn. NOTE: Check that all control Crossing Water levers move freely. Make sure that This ATV can only handle water up to its the footrest, shift lever, and rear foot footrests. Any more than that and you brake are free of ice and snow. risk engine damage and/or personal injury. Stay away from fast moving riv! WARNING ers.
2012 TRV 2011 ATV Operation ! WARNING Go slowly and be extra careful when riding on snow-covered or ice-covered terrain. Always be alert to changing terrain conditions when operating the ATV. 4. Practice driving in an open snowcovered or ice-covered area at slow speeds before driving on snow-covered or ice-covered trails. 50 Previous Main TOC 5. Learn how the ATV responds to steering and braking on the type of terrain to be encountered on the ride.
2012 TRV 2011 General Information TRV Identification Numbers Always provide the ATV name, VIN, and ESN when contacting an authorized Arctic Cat ATV dealer for parts, service, This ATV has two identification num- accessories, or warranty. If a complete bers: Vehicle Identification Number engine must be replaced, ask the dealer to (VIN) and Engine Serial Number (ESN). notify Arctic Cat for correct registration The VIN is located on the frame support information. rail.
LIGHTS position — The ignition circuit is complete and the headlights and taillight are on. The key cannot be removed in this position. CAUTION Leaving the ignition switch in the ON or LIGHTS position for a long period of time when the engine is not running may cause the battery to discharge. Always leave the ignition switch in the OFF position when engine is not running. Shift Lever 2012 TRV 2011 3. To engage reverse gear from neutral, move the shift lever outward and rearward into the R position.
2012 TRV 2011 NOTE: Operating handwarmers, lights, and/or other accessories at low ! WARNING engine RPM for extended time may The 4WD lock is intended for use cause excessive battery discharge where minimum traction is available. resulting in erratic engine operation. NEVER EXCEED 10 MPH (16 kph) with the lock engaged. Maneuverability and handling characteristics will differ with the lock engaged. ALWAYS shift into four-wheel drive prior to engaging the front differential lock.
2012 TRV 2011 Check to make sure the brake lever lock engages properly and that the brake (when engaged) locks the wheels. 1. Pump the brake lever 2 or 3 times. 2. Engage the brake lever lock. 3. Attempt to push the ATV. NOTE: The brake lever lock must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. Engine Stop Switch CF245A OFF position — The ignition circuit is off. The engine cannot be started or will not Always check to be sure that the run.
2012 TRV 2011 Power Steering (Cruiser) Throttle Lever Some ATV’s were produced with an Electronic Power Steering (EPS) system to reduce steering effort and rider fatigue over a broad range of operating conditions. Throttle Limiter Screw Throttle lever travel may be limited by adjusting the throttle limiter screw. The throttle limiter should be adjusted according to the operator’s skill and experience. To adjust the throttle limiter, use the following procedure. 1. Loosen the jam nut.
2012 TRV 2011 Speedometer/LCD (Digital) 2. Temperature Indicator - If the engine coolant temperature exceeds the normal operating range, the temperature icon will begin flashing and the LCD will go blank for 30 seconds; then the LCD will return to normal. However, the temperature icon will continue to flash. CAUTION CF236A 1. Clock/Engine Hour Meter - The clock function indicates time in the 12-hour mode; the hour meter indicates the total time the ATV has run and cannot be reset to zero.
2012 TRV 2011 11. Drive Select Indicator - Displays 4WD when selected by the drive select switch or when the 4WD lock is engaged. The display is blank when in 2WD. 12. Speedometer - Indicates the approximate vehicle speed in miles per hour (MPH) or kilometers per hour (km/h). 5. Fuel Level Indicator - Indicates approximate amount of gasoline in NOTE: To change mph/km/h disthe gas tank.
2012 TRV 2011 Speedometer/LCD (Analog/Digital) NOTE: The engine hour meter will not activate until engine speed exceeds 500 RPM. 2. Fuel Level Indicator - Indicates approximate amount of gasoline in the gas tank. NOTE: When the bottom segment flashes, approximately 3.5 L (0.92 U.S. gal.) of gasoline remains in the tank. CF094A 1. Clock/Engine Hour Meter - The clock function indicates time in the 12 hour mode; the hour meter indicates the total time the ATV has run and cannot be reset to zero.
2012 TRV 2011 • R (reverse)/N (neutral)/H range)/L (low range). (high NOTE: An E will be displayed if there is an error caused by a noshift position signal. 7. Speedometer/Tachometer - A needle indicates approximate vehicle speed in mph or km/h when speedometer function is selected or rpm when tachometer function is selected. 12.
NOTE: High engine RPM, low vehicle speed, or heavy load can raise engine temperature. Decreasing engine RPM, reducing load, and selecting an appropriate transmission gear can lower the temperature. 2012 TRV 2011 NOTE: Take the ATV to an authorized Arctic Cat ATV dealer to have the error corrected and the system error reset as soon as possible. NOTE: Debris in front of the engine (or packed between the cooling fins of the radiator) can reduce cooling capacity.
2012 TRV 2011 ! WARNING Always adjust the mirrors to a position that will not catch tree branches or under-brush which could cause a loss of control and severe injury or death. Rear Seat Lock GZ461A CAUTION 1. To remove the rear seat, pull the two latch handles to the rear and rotate them to the vertical position. Do not overfill the engine with oil. Always make sure the oil level is within the operating range.
2012 TRV 2011 ! WARNING Make sure the seat is secure before mounting the ATV. Severe personal injury may result if the seat is not properly secured. Front Seat Lock NOTE: On the TRV models, the CR011A rear seat must be removed prior to removing the front seat. On the To close the storage box, close the lid Cruiser models, it is necessary completely; then rotate the knob counteronly to elevate the front of the rear clockwise and lock with the key. seat.
2012 TRV 2011 Always maintain a slow speed when trailering and towing and avoid sudden accelerations, quick maneuvers, and sudden stops. Braking distance will be affected when towing a trailer. When towing a trailer, always maintain slow speed and allow more stopping distance than when not towing a trailer. ! WARNING Never use the front rack or rear backrest support as towing or trailering points. The TRV is equipped with a framemounted receiver for a standard 5.1 cm (2 in.) receiver hitch.
2012 TRV 2011 Gasoline-Oil-Lubricant Recommended Gasoline The recommended gasoline to use is 87 minimum octane regular unleaded. In many areas, oxygenates (either ethanol or MTBE) are added to the gasoline. Oxygenated gasolines containing up to 10% ethanol, 5% methane, or MTBE are acceptable gasolines.
2012 TRV 2011 ATV-049D During the first 10 hours of operation, always use less than ½ throttle. Varying the engine RPM during the break-in period allows the components to “load” (aiding the engine/transmission component mating process) and then “unload” (allowing components to cool). Although it is essential to place some stress on the engine components during break-in, care should be taken not to overload the engine too often. Do not pull a trailer during the break-in period.
2012 TRV 2011 General Maintenance NOTE: Proper maintenance of this ATV is important for optimum performance. Follow the Maintenance Schedule and all ensuing maintenance instructions/information. If the owner/operator does not feel qualified to perform any of these maintenance procedures or checks, take the ATV to an authorized Arctic Cat ATV dealer for professional service.
2012 TRV 2011 Maintenance Schedule Page After break-in Battery 73 I * Engine nuts and bolts — I * Valve clearance — I Spark plug(s) 76 I 76 1 month 3 months 6 months I I I I I Replace every 18 months Liquid cooling system 68 I Inspect every time before riding Throttle cable 76 I Inspect every time before riding Gas hoses 60 I Inspect every time before riding 60 Replace every 2 years Engine/transmission oil and filter 69 R R** Air filter 77 I I Gear lubricant (Front di
2012 TRV 2011 Liquid Cooling System The cooling system should be inspected daily for leakage and damage. If leakage or damage is detected, take the ATV to an authorized Arctic Cat ATV dealer for service. Also, the coolant level should be checked periodically. When filling the cooling system, use a coolant/water mixture which will satisfy the coldest anticipated weather conditions of the area in accordance with the coolant manufacturer’s recommendations.
2012 TRV 2011 Oil Cooler (1000) NOTE: Dirt and debris must be cleaned from the cooling fins regularly to ensure proper engine oil cooling. Position CAUTION 3 NOTE: High engine RPM, low vehicle speed, or heavy load can raise engine temperature. Decreasing engine RPM, reducing load, and selecting an appropriate transmission gear can lower the temperature.
2012 TRV 2011 Front Differential And Rear Drive Gear Lubricant (Inspecting/Changing) Check and change the gear lubricant in each according to the Maintenance Schedule. When changing the lubricant, use approved SAE 80W-90 hypoid oil and use the following procedure. NOTE: To check each, remove each filler plug. The oil level 3. Remove the drain plug from the bot- should be at the threads of each tom of the engine and drain the oil plug. into a drain pan. 1. Place the ATV on level ground. GZ007C 2.
2012 TRV 2011 5. Pour recommended oil into each Brake Lever Lock filler hole. 738-420B CF113A 6. Install the filler plugs. Hydraulic Hand Brake ! WARNING Check to make sure the brake lever lock engages properly and that the brake (when engaged) locks the wheels. 1. Pump the brake lever 2 or 3 times. 2. Engage the brake lever lock. Brake Fluid 3. Attempt to push the ATV. NOTE: The brake lever lock must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service.
2012 TRV 2011 NOTE: Take the ATV to an authorized Arctic Cat ATV dealer for this service. Protective Rubber Boots The protective boots should be inspected periodically according to the Maintenance Schedule. PR376B Ball Joint Boots (Upper 4. Install the wheel and tighten using a and Lower/Right and Left) crisscross pattern to 40 ft-lb (steel wheels) or 80 ft-lb (aluminum wheels). Rear Foot Brake The rear foot brake must be properly maintained to be fully functional.
2012 TRV 2011 1. Secure the ATV on a support stand Loss of battery charge may be caused by to elevate the front wheels. ambient temperature, ignition OFF current draw, corroded terminals, self dis2. Remove both front wheels. charge, frequent start/stops, and short 3. Inspect the four tie rod boots for engine run times. Frequent winch usage, snow plowing, extended low RPM operacracks, tears, or perforations. tion, short trips, and high amperage 4.
2012 TRV 2011 1. Be sure the battery and terminals 6. If using the CTEK Multi US 800, have been cleaned with a baking there are no further buttons to push. soda and water solution. If using the CTEK Multi US 3300, press the Mode button (A) at the left of the charger until the Maintenance NOTE: The sealing strip should Charge Icon (B) at the bottom illu- NOT be removed and NO fluid minates. The Normal Charge Indica- should be added. tor (C) should illuminate on the 2.
2012 TRV 2011 Jump-Starting NOTE: Arctic Cat does not recommend jump-starting a vehicle with a dead battery but rather to remove the battery, service it, and correctly charge it; however, in an emergency, it may be necessary to jump-start a vehicle. If so, use the following procedure to carefully and safely complete this procedure. ! WARNING CAUTION Always make sure the electrical systems are of the same voltage and ground polarity prior to connecting jumper cables.
2012 TRV 2011 7. Attach one clamp of the negative (black) jumper cable to the negative (-) terminal (3) of the good battery (B); then attach the other clamp of the negative (black) jumper cable (4) to an unpainted metal surface (A) on the engine or frame well away from the dead battery and fuel system components.
3. Tighten the knurled nut against the throttle cable adjuster securely; then slide the rubber boot over the adjuster. 2012 TRV 2011 3. Lift out the storage box; then unsnap the four spring-clips and remove the air filter cover. Air Filter The air filter inside the air filter housing must be kept clean to provide good engine power and gas mileage. If the ATV is used under normal conditions, service the filter at the intervals specified.
2012 TRV 2011 7. Dry the element. 8. Put the element in a plastic bag; then pour in air filter oil and work the oil into the element. 9. Squeeze the element to remove excess oil; then install in the frame. CAUTION A torn air filter can cause damage to the engine. Dirt and dust may get inside the engine if the element is torn. Carefully examine the element for tears before and after cleaning it. Replace the element with a new one if it is torn. 10.
2012 TRV 2011 ! WARNING The use of worn-out tires can be dangerous and can increase the risk of an accident. Tire Replacement 4. Remove the lug nuts. 5. Remove the wheel. 6. Install the wheel and install the lug nuts. 7. Tighten the nuts in a crisscross pattern to 40 ft-lb (steel wheels) or 80 ft-lb (aluminum wheels). CAUTION When breaking the tire bead loose from the wheel, be extremely careful not to damage the inner wheel surface or the tire bead. 1.
2012 TRV 2011 NOTE: If the screen or gasket is To replace the taillight/brakelight bulb, damaged in any way, it must be use the following procedure. replaced. 1. Remove the two screws and remove the lens cover. 3. Install the spark arrester assembly and secure with the three cap screws. 2. Push the bulb in and turn it counterTighten cap screws to 48 in.-lb. clockwise. Light Bulb Replacement 3. Install the new bulb by turning it clockwise while pushing in.
5. Switch on the lights. Make sure the HIGH beam is on. DO NOT USE LOW BEAM. 2012 TRV 2011 700 Cruiser 6. Observe each headlight beam aim. Proper aim is when the most intense beam is centered on the vertical mark 5 cm (2 in.) below the horizontal mark on the aiming surface. 7. Adjust each headlight by turning the adjustment knob clockwise to raise the beam or counterclockwise to lower the beam until correct aim is obtained.
2012 TRV 2011 The tool storage tray is located beneath the seat. It also serves as the battery holddown. CF157 Maintain the tool kit with the ATV at all times.
Preparation For Storage 2012 TRV 2011 CAUTION 4. Plug the hole in the exhaust system with a clean cloth. Prior to storing the ATV, it must be properly serviced to prevent rusting and component deterioration. 5. Apply light oil to the upper steering post bushing and plungers of the shock absorbers. Arctic Cat recommends the following procedure to prepare this ATV for storage.
Preparation After Storage Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble-free riding. Arctic Cat recommends the following procedure to prepare the ATV. 1. Clean the ATV thoroughly. 2. Clean the engine. Remove the cloth from the exhaust system. 3. Check all control wires and cables for signs of wear or fraying. Replace if necessary. 4. Change the engine/transmission oil and filter. 5. Check the coolant level and add properly mixed coolant as necessary. 6.
2012 TRV 2011 Maintenance Record DATE MILEAGE Previous Main TOC SERVICE PERFORMED/NOTES Section TOC Next 85
NOTES 86 Previous Main TOC Section TOC 2012 TRV 2011 Next
2012 TRV 2011 Change Of Address, Ownership, Or Warranty Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this TRV. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage. Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the TRV is sold to another party.
2012 TRV 2011 Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O.
Identification Numbers Record 2012 TRV 2011 ! WARNING Indicates a potential hazard that could result in serious injury or death. 1. KEY IDENTIFICATION NUMBER: The key identification number is stamped on the key as shown in the illustration. Record this number in the space provided for reference if you ever need a new key. 2. VEHICLE IDENTIFICATION NUMBER: 3.
2012 TRV 2011 ©2011 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S.
